CN2637447Y - Welding wire layer winding machine - Google Patents
Welding wire layer winding machine Download PDFInfo
- Publication number
- CN2637447Y CN2637447Y CN 03284118 CN03284118U CN2637447Y CN 2637447 Y CN2637447 Y CN 2637447Y CN 03284118 CN03284118 CN 03284118 CN 03284118 U CN03284118 U CN 03284118U CN 2637447 Y CN2637447 Y CN 2637447Y
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- CN
- China
- Prior art keywords
- wire
- main shaft
- welding wire
- cam
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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Abstract
The utility model relates to a welding wire layer winding machine which is especially used for winding welding wire layers, which comprises a main shaft, a wire winding disk and a control center, wherein the main shaft is driven by a main motor; the wire winding disk is arranged on the main shaft; the control center is used for controlling a rowed line motor and receiving spooling sensor signals; a spooling sensor is arranged corresponding to a toothed disk of a rotation angle sensor on the main shaft; a cam is arranged on the output end of the rowed line motor; the cam is matched with a moving guide rail of a rowed line mechanism; a welding wire straightening device is arranged on the moving guide rail of a rowed line mechanism corresponding to the wire winding disk. The utility model has the advantages of economy, utility, accurate rowed line, accurate transmission ratio, good rowed line synchronism, high work efficiency and wide adaptive surface for the specifications of welding wires. The utility model is especially suitable for the co 2 protective welding wires of standard welding wire winding rolls, and can be also suitable for non-ferrous metal welding wires and other metal wire material which needs doing layer winding package.
Description
Technical field
The utility model relate to a kind of be specifically designed to the welding wire layer around the welding wire layer winder, be particularly suitable for the standard wire reel around the volume CO
2Gas shield welding wire also need be done the metal wire rod of the wrapped dress of layer applicable to non-metals welding wire and other.
Background technology
Using metal wire rod, most important requirement for welding is that circle is suitable and crooked regular strong, and wire feed could be stablized like this, and appearance of weld could be attractive in appearance.Layer around meaning then be: with welding wire through good alignment and by neat layer around this good state is preserved.The layer of welding wire is around being operation when taking a lot of work most in the welding wire production, the work efficiency most critical of welding wire layer winder be wire-arranging mechanism design-calculated quality.Desirable wire-arranging mechanism is: 1, can the welding wire of all size of layer in certain limit; 2, the wire-arranging mechanism oscillation cycle does not have cumulative errors with layer around strict coincideing of cycle back and forth; 3, around the different position of some the time, wire-arranging mechanism with around keeping a best angle of lag.
Existing wire-arranging mechanism has two classes: 1, gear transmission winding displacement: the principle that is characterized in resembling the lathe cutting thread, different lines is directly recently realized by different transmissions, its advantage is that its transmitting ratio is accurate, the winding displacement synchronism is good, its shortcoming is that gear multiplication is limited, to the bad adaptability of welding wire, be difficult to realize automatic conversion transmitting ratio; 2, automatically controlled winding displacement: all adopt the rotating of motor to control the reciprocal of winding displacement in the mode of automatically controlled winding displacement, the advantage of automatically controlled winding displacement is: the specification to welding wire adapts to face width, its common fault is to utilize the rotating control of motor reciprocal, be difficult to accuracy control when reverse in the position, limit, this be utilize motor positive and inverse control winding displacement the obstacle that can't go beyond.
Summary of the invention
The purpose of this utility model is to overcome the deficiencies in the prior art and provides a kind of actual in the corresponding relation of point with angle of eccentricity in volume according to welding wire actual line footpath and welding wire spatial disposition size calculating welding wire, the strict synchronism of assurance in volume solves the welding wire layer winder of the problem of accurate winding displacement.
The purpose of this utility model is achieved in that and comprises main motor-driven main shaft, the wire wrapping disk that main shaft drives, control winding displacement motor rotation and acceptance are around the control center of volume sensor transmissions signal, the rotary angle transmitter fluted disc is installed on main shaft, corresponding rotary angle transmitter fluted disc, fuselage is provided with around the volume sensor, on the Power train of winding displacement motor output, cam is installed, on fuselage, the wire-arranging mechanism moving guide rail is arranged by bearing installation, corresponding cam is equipped with cam roller on the wire-arranging mechanism moving guide rail, and the wire wrapping disk on corresponding main shaft on the wire-arranging mechanism moving guide rail is equipped with wire-straightening unit.
The utility model is according to welding wire actual line footpath and welding wire spatial disposition size, it is actual in the corresponding relation of point with angle of eccentricity in volume to calculate welding wire, the strict synchronism of assurance in volume, be the accuracy and the perfect combination of numerically controlled alerting ability of mechanical winding displacement, has novel structure, economical and practical, simple and reliable, winding displacement is accurate, transmitting ratio is accurate, the winding displacement synchronism is good, high efficiency, specification to welding wire adapts to face width, motor positive and inverse all can be controlled the accurate advantage of winding displacement, the utility model be specifically designed to the accurate layer of metal wire rod around, can the welding wire of all size of layer in certain limit, the wire-arranging mechanism oscillation cycle does not have cumulative errors with layer around strict coincideing of cycle back and forth, around the different position of some the time, wire-arranging mechanism with around keeping a best angle of lag, during welding layer around welding wire feeding stable, appearance of weld is attractive in appearance.
Description of drawings
Fig. 1 is a mechanical assembly drawing of the present utility model.
Fig. 2 is of the present utility model around volume rotary angle transmitter structural representation.
Fig. 3 is a bus-bar construction scheme drawing of the present utility model.
The specific embodiment
As shown in Figure 1, the utility model comprises wire wrapping disk 1,6 runnings of control winding displacement motor and the acceptance of main motor-driven main shaft 2, the main shaft 2 drives control center around volume sensor 11 transmission signals.Main motor is installed on the fuselage, this main motor can be a kind of change speed motor, on main motor speed-changing device output shaft, belt pulley is installed, main shaft 2 by bearing installation on fuselage, end at main shaft 2 also is equipped with belt pulley, the belt pulley of main shaft is connected with belt pulley on the transmission system output shaft by belt, realizes that main motor-driven main shaft 2 rotates.The other end at main shaft 2 is equipped with wire wrapping disk 1, and main shaft 2 rotates and drives wire wrapping disk 1 rotation realization coiling.
Rotary angle transmitter fluted disc 12 is installed on main shaft 2, and corresponding rotary angle transmitter fluted disc 12, fuselage are provided with around volume sensor 11, from being transferred to control center around volume sensor 11 detected signals, and by control center's control winding displacement motor,
Gear 3 is installed on the output shaft of winding displacement motor 6, by camshaft cam 16 is installed on fuselage, camshaft gear 4 also is installed on camshaft, gear 3 is meshed with camshaft gear 4.On fuselage, wire-arranging mechanism moving guide rail 14 is installed by bearing 8, bearing fixed seat 13, corresponding cam 16 is equipped with cam roller 5 on wire-arranging mechanism moving guide rail 14, cam roller 5 is installed on the wire-arranging mechanism moving guide rail 14 by roller permanent seat 15, when winding displacement motor 6 rotates, reinforcement by gear 3, camshaft gear 4 rotates cam 16, cam roller 5 rolled along its surface when cam 16 rotated, thereby made wire-arranging mechanism moving guide rail 14 do straight reciprocating motion on fuselage.Wire wrapping disk 1 on the corresponding main shaft 2 of wire-arranging mechanism moving guide rail 14 1 ends is equipped with wire-straightening unit 9, and wire-straightening unit plays the alignment welding wire, removes the welding wire unrelieved stress, improves welding wire deflection and the effect of sticking up distance.
Wire-arranging mechanism moving guide rail 14 is when reciprocating, and the wire-straightening unit 9 that is installed in wire-arranging mechanism moving guide rail 14 ends is reciprocating together, and wire-straightening unit 9 is stirred the welding wire proper alignment on wire wrapping disk 1, reach the layer around purpose.
Welding wire passes wire-straightening unit 9 and enters wire wrapping disk 1, when main driven by motor main shaft 2 rotates, rotary angle transmitter fluted disc 12 rotates with speed, record impulse singla around volume sensor 11, send control center to, control center is according to the actual line footpath and the wire reel width of input, and computation layer is around every layer of radical, the final amount of feeding of giving winding displacement motor 6 that calculates
When must do when reversing around random welding wire, main shaft 2 counter-rotatings can record main shaft 2 counter-rotatings automatically around volume sensor 11, and 6 commutations of control center's automatic guidance winding displacement motor are rotated, so even when reversing, wire-straightening unit 9 also can be well synchronous around rolling up with welding wire.Normally winding displacement motor 6 is in same direction rotation always in volume, only winding displacement motor 6 just counter-rotatings when main shaft 2 counter-rotatings, when main shaft 2 rotates in commutation, the process of deceleration must be arranged, stopping and reversing, must keep certain hour, make 6 commutations of winding displacement motor be able to time enough, thereby make the winding displacement walking be able to accuracy control.Retaining screw body 10 also is installed on fuselage, when volume is reverse, prevents that welding wire from laminating at welding wire.
On camshaft, also be equipped with null-setting device 7, when welding wire begins around volume, wire-arranging mechanism be automatically moved to a fixed position.
Claims (2)
1, a kind of welding wire layer winder, the wire wrapping disk (1), control winding displacement motor (6) running and the acceptance that comprise main motor-driven main shaft (2), main shaft (2) drive is characterized in that around the control center of volume sensor (11) transmission signals:
A, rotary angle transmitter fluted disc (12) is installed on main shaft (2), corresponding rotary angle transmitter fluted disc (12), fuselage are provided with around volume sensor (11),
B, on the Power train of winding displacement motor (6) output cam (16) is installed, by bearing (8) wire-arranging mechanism moving guide rail (14) is installed on fuselage, corresponding cam (16) is equipped with cam roller (5) on wire-arranging mechanism moving guide rail (14),
C, the wire wrapping disk of going up on the corresponding main shaft (2) at wire-arranging mechanism moving guide rail (14) (1) are equipped with wire-straightening unit (9).
2, a kind of welding wire layer winder according to claim 1 is characterized in that: cam is to be made up of spiral of Archimedes more than a section and the circular arc line more than a section around cam center.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03284118 CN2637447Y (en) | 2003-08-22 | 2003-08-22 | Welding wire layer winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 03284118 CN2637447Y (en) | 2003-08-22 | 2003-08-22 | Welding wire layer winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN2637447Y true CN2637447Y (en) | 2004-09-01 |
Family
ID=34303708
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 03284118 Expired - Lifetime CN2637447Y (en) | 2003-08-22 | 2003-08-22 | Welding wire layer winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN2637447Y (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104030088A (en) * | 2014-05-23 | 2014-09-10 | 苏州金品线材科技有限公司 | Automatic unlocking iron disc device of roll-dividing machine and control method of automatic unlocking iron disc device |
| CN104418158A (en) * | 2013-08-30 | 2015-03-18 | 江苏中江焊丝有限公司 | Device for precision winding of welding wire |
| CN106044376A (en) * | 2016-06-27 | 2016-10-26 | 武汉科技大学城市学院 | Welding wire winding machine capable of automatically controlling lag angles |
-
2003
- 2003-08-22 CN CN 03284118 patent/CN2637447Y/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104418158A (en) * | 2013-08-30 | 2015-03-18 | 江苏中江焊丝有限公司 | Device for precision winding of welding wire |
| CN104030088A (en) * | 2014-05-23 | 2014-09-10 | 苏州金品线材科技有限公司 | Automatic unlocking iron disc device of roll-dividing machine and control method of automatic unlocking iron disc device |
| CN106044376A (en) * | 2016-06-27 | 2016-10-26 | 武汉科技大学城市学院 | Welding wire winding machine capable of automatically controlling lag angles |
| CN106044376B (en) * | 2016-06-27 | 2018-09-07 | 武汉科技大学城市学院 | A kind of welding wire winding machine automatically controlling angle of lag |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C17 | Cessation of patent right | ||
| CX01 | Expiry of patent term |
Expiration termination date: 20130822 Granted publication date: 20040901 |