CN209881621U - Efficient motor stator coil winding machine - Google Patents
Efficient motor stator coil winding machine Download PDFInfo
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- CN209881621U CN209881621U CN201920893679.XU CN201920893679U CN209881621U CN 209881621 U CN209881621 U CN 209881621U CN 201920893679 U CN201920893679 U CN 201920893679U CN 209881621 U CN209881621 U CN 209881621U
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Abstract
The utility model relates to a high-efficient motor stator coil winding machine, which comprises a frame, a workbench, bear the stand, bearing beam, positioning fixture, rotation mechanism, the slider, flexible drive post, drive roller set and control circuit, wherein the workstation is connected with the frame up end, positioning fixture passes through rotation mechanism and is connected with the workstation, bearing beam is connected with the workstation up end through bearing the stand, bearing beam lower extreme terminal surface passes through walking drive mechanism and slider sliding connection each other, the terminal surface is articulated through revolving stage mechanism and flexible drive post up end under the slider, terminal surface and drive roller inter block are articulated each other through revolving stage mechanism before the flexible drive post. This novel one side integrates, the modularization degree is high, can effectively improve the work efficiency of electronic coil winding wiring operation, and on the other hand equipment structure adjustment is nimble convenient, can effectively satisfy the needs of multiple different grade type and structure stator coil winding wiring operation, and wiring operation high accuracy, very big improvement this neotype commonality.
Description
Technical Field
The utility model relates to a motor stator coil winding machine belongs to machining equipment technical field.
Background
At present, in the process of winding a stator coil of a motor, special winding equipment is needed, for example, winding equipment such as "a multi-group coil synchronous winding machine" with the patent application number "2015204646198", although the equipment can meet the requirements of winding the stator coil of the motor, the equipment has complex structure and relatively fixed defects in different degrees, so that on one hand, the equipment cannot be flexibly adjusted according to the use requirements during the coil winding operation, the working efficiency of the winding operation is seriously required to be firstly achieved, on the other hand, the current winding equipment can often only meet the popular stator coil winding operation with a specific structure due to the fact that the working efficiency of the equipment cannot be flexibly adjusted, and therefore, the universality and the flexibility of the equipment are relatively poor.
In order to solve the problem, a novel motor stator coil winding machine is urgently needed to be developed so as to meet the requirement of practical use.
SUMMERY OF THE UTILITY MODEL
To the not enough that exists on the prior art, the utility model provides a high-efficient motor stator coil winding machine, this novel work efficiency that can effectively improve electronic coil winding wiring operation, on the other hand equipment structure adjustment is nimble convenient, can effectively satisfy the needs of multiple different grade type and structure stator coil winding wiring operation, and wiring operation precision is high, very big improvement this novel commonality.
In order to achieve the above purpose, the present invention is realized by the following technical solution:
a high-efficiency motor stator coil winding machine comprises a machine frame, a workbench, bearing stand columns, bearing cross beams, positioning fixtures, rotary mechanisms, slide blocks, telescopic driving columns, bearing frames, wire wheels, driving roller sets, a meter counter, telescopic sensors, a rotating speed sensor, an angle sensor and a control circuit, wherein the workbench is connected with the upper end face of the machine frame and is distributed in parallel with a horizontal plane, at least one positioning fixture is connected with the upper end face of the workbench through the rotary mechanism and is coaxially distributed with the rotary mechanisms, the axis of the positioning fixture is vertically distributed with the upper end face of the workbench, the bearing cross beams are connected with the upper end face of the workbench through at least two bearing stand columns and are distributed in parallel with the upper end face of the workbench and are positioned right above the positioning fixtures, the lower end face of the bearing cross beams is mutually connected with at least one slide block through a walking driving mechanism in a sliding manner, and the side surface of the slide block, the lower end face of the sliding block is hinged with the upper end face of the telescopic driving column through the turntable mechanism, the front end face of the telescopic driving column is hinged with the driving roller group through the turntable mechanism, and the axis of the driving roller group is perpendicular to and intersected with the axis of the positioning fixture.
The distance between the front end face of the drive roller set and the axis of the positioning fixture is 0-100 cm, the distance between the front end face of the drive roller set and the axis of the positioning fixture is 0-80% of the height of the bearing upright column, at least one meter counter is connected with the drive roller set in an interconnecting mode, at least one telescopic sensor is connected with the telescopic drive column in an interconnecting mode, at least two rotating speed sensors are connected with the rotary mechanism, and at least one rotating speed sensor is connected with the drive roller set in an interconnecting mode.
The device comprises a frame, a telescopic driving column, at least two angle sensors, a control circuit, a positioning clamp, a swing mechanism, a driving roller set, a meter counter, the telescopic sensors, a rotating speed sensor, the angle sensors and a traveling mechanism, wherein the frame is provided with a frame side surface, the frame side surface is provided with a positioning clamp, the swing mechanism, the driving roller set, the meter counter, the telescopic sensors, the rotating speed sensor, the angle sensors and the traveling mechanism.
Furthermore, the workbench is provided with a material frame, the material frame is connected with the upper end face of the workbench in a sliding mode through a sliding rail, the axis of the material frame is parallel to the axis of the workbench, and the material frame is located at the rear side of the bearing cross beam.
Furthermore, the swing mechanism is connected with the workbench through a lifting driving mechanism, and the axis of the lifting driving mechanism is vertically distributed with the workbench and is electrically connected with the control circuit.
Furthermore, the workstation position that lift actuating mechanism corresponds establish the locating hole, just lift actuating mechanism inlay in the locating hole and be connected with the locating hole lateral wall, just lift actuating mechanism up end and swing mechanism down the terminal surface be connected and coaxial distribution, swing mechanism up end highest position is for offsetting with bearing beam down terminal surface, the lowest position is under being located the workstation to with workstation down the terminal surface interval for the frame height 50%.
Furthermore, the lifting driving mechanism is any one of a pneumatic cylinder, a hydraulic cylinder, a screw mechanism, a worm and gear mechanism, a driving guide rail and a transmission chain mechanism.
Furthermore, the control circuit is a circuit system based on any one of an industrial single chip microcomputer and a programmable controller, and at least one data communication port is additionally arranged on the control circuit.
This novel one side simple structure integrates, the modularization degree is high, can effectively improve the work efficiency of electronic coil winding wiring operation, and on the other hand equipment structure adjustment is nimble convenient, can effectively satisfy the needs of multiple different grade type and structure stator coil winding wiring operation, and wiring operation precision is high, very big improvement this neotype commonality.
Drawings
The present invention will be described in detail with reference to the accompanying drawings and specific embodiments.
FIG. 1 is a schematic structural view of the present invention;
Detailed Description
In order to make the technical means, creation features, achievement purposes and functions of the present invention easy to understand, the present invention is further described below with reference to the following embodiments.
As shown in figure 1, the high-efficiency motor stator coil winding machine comprises a frame 1, a workbench 2, a bearing upright post 3, a bearing beam 4, a positioning clamp 5, a rotary mechanism 6, a slide block 7, a telescopic driving post 8, a bearing frame 9, a reel 10, a driving roller set 11, a meter counter 12, a telescopic sensor 13, a rotating speed sensor 14, an angle sensor 15 and a control circuit 16, wherein the workbench 2 is connected with the upper end face of the frame 1 and is distributed in parallel with a horizontal plane, at least one positioning clamp 5 is connected with the upper end face of the workbench 2 through the rotary mechanism 6, the positioning clamp 5 and the rotary mechanism 6 are coaxially distributed, the axis is vertically distributed with the upper end face of the workbench 2, the bearing beam 4 is connected with the upper end face of the workbench 2 through at least two bearing upright posts 3, the bearing beam 4 is distributed in parallel with the upper end face of the workbench 2 and is positioned right above the positioning clamp 5, the lower end surface of a bearing beam 4 is mutually connected with at least one slide block 7 in a sliding way through a walking driving mechanism 17, the side surface of the slide block 7 is provided with at least one bearing frame 9 and is mutually connected with at least one wire wheel 10 through a bearing frame 8, the lower end surface of the slide block 7 is hinged with the upper end surface of a telescopic driving column 8 through a turntable mechanism 18, the front end surface of the telescopic driving column 8 is mutually hinged with a driving roller set 11 through the turntable mechanism 18, the axis of the driving roller set 11 is vertical to and intersected with the axis of a positioning clamp 5, the distance between the front end surface of the driving roller set 11 and the axis of the positioning clamp 5 is 0-100 cm, the distance between the front end surface of the driving roller set 11 and the upper end surface of a working platform 2 is 0-80% of the height of the bearing column 3, at least one meter 12 is mutually connected with the driving roller set 11, at least one telescopic sensor, and at least one rotating speed sensor 14 is connected with the driving roller group 11, at least two angle sensors 15 are connected with the rotary table mechanisms 18 at the two ends of the telescopic driving column 8 respectively, and a control circuit 16 is connected with the side surface of the rack 1 and is electrically connected with the positioning fixture 5, the rotary mechanism 6, the driving roller group 11, the meter counter 12, the telescopic sensor 13, the rotating speed sensor 14, the angle sensors 15 and the travelling mechanism 17 respectively.
The material shelf is characterized in that the workbench 2 is provided with a material shelf 19, the material shelf 19 is connected with the upper end surface of the workbench 2 in a sliding manner through a sliding rail 20, the axis of the material shelf 19 is parallel to the axis of the workbench 2, and the material shelf 19 is positioned at the rear side of the bearing beam 4.
In this embodiment, the rotating mechanism 6 is connected to the worktable 2 via a lifting driving mechanism 21, and the axis of the lifting driving mechanism 21 is perpendicular to the worktable 2 and is electrically connected to the control circuit 16.
Position hole 22 is set for to 2 positions of workstation that lifting drive mechanism 21 corresponds, just lifting drive mechanism 21 inlay in positioning hole 22 and be connected with positioning hole 22 lateral wall, just lifting drive mechanism 21 up end be connected and coaxial distribution with rotation mechanism 6 lower terminal surface, rotation mechanism 6 upper end highest position is for offseting with bearing beam 4 lower terminal surface, the lowest position is under workstation 2 to with workstation 2 lower terminal surface interval be 50% of frame 1 height, just lifting drive mechanism 21 be in any one of pneumatic cylinder, screw mechanism, worm gear mechanism, drive rail and drive chain mechanism.
Preferably, the control circuit 16 is a circuit system based on any one of an industrial single chip microcomputer and a programmable controller, and the control circuit is further provided with at least one data communication port.
This is novel in the concrete implementation, at first to constituting this neotype frame, workstation, bear stand, load beam, positioning fixture, rotation mechanism, slider, flexible drive post, bear frame, line wheel, drive roller set, meter rice ware, flexible sensor, speed sensor, angle sensor and control circuit assemble, then will assemble this neotype fixed to appointed operating position through the frame after to be connected control circuit and external power supply circuit and monitoring circuit, can accomplish the novel assembly of cost.
When winding a coil, firstly, a coil iron core is installed and positioned through a positioning fixture, then a sliding block and equipment connected with the sliding block are transferred to the position above the iron core, then a wire is carried by a wire wheel, and a telescopic driving column is driven to adjust the telescopic length simultaneously, so that a driving roller group at the front end of the telescopic driving column is positioned at the winding initial position of the iron core coil, then the front end surface of the wire is driven by the driving roller group and is fixedly connected with the winding initial position of the iron core coil, then a control circuit drives a slewing mechanism to operate and drives the iron core to rotate under the condition that the driving roller group is driven to continuously supply the wire, on the other hand, the telescopic driving column and a turntable mechanism are simultaneously driven to operate, the length of the telescopic driving column is driven to be adjusted, and the included angle between the axes of the telescopic driving column and the driving roller group and the, the synchronous adjustment of the winding position of the wire is realized, and the requirements of the operation of winding the wire by iron cores with different structural types are flexibly met.
In addition, in the process of conducting wire winding, parameters such as the rotating speed of the iron core, the winding amount of the wire, the winding position of the wire and the like can be accurately detected through the meter counter, the telescopic sensor, the rotating speed sensor and the angle sensor, so that the winding operation control precision of the stator iron core coil is effectively improved, and the winding efficiency and the winding quality of the coil are improved.
Meanwhile, in the process of winding and positioning the stator iron core, the working position of the iron core can be adjusted through the lifting driving mechanism, so that the purpose of meeting the winding operation of the iron cores with different structural types is achieved.
This novel one side simple structure integrates, the modularization degree is high, can effectively improve the work efficiency of electronic coil winding wiring operation, and on the other hand equipment structure adjustment is nimble convenient, can effectively satisfy the needs of multiple different grade type and structure stator coil winding wiring operation, and wiring operation precision is high, very big improvement this neotype commonality.
Those skilled in the art should understand that the present invention is not limited by the above embodiments. The foregoing embodiments and description have been made only for the purpose of illustrating the principles of the invention. The present invention can be further modified and improved without departing from the spirit and scope of the present invention. Such changes and modifications are intended to be within the scope of the claimed invention. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a high-efficient motor stator coil winding machine which characterized in that: the high-efficiency motor stator coil winding machine comprises a machine frame, a workbench, bearing stand columns, a bearing cross beam, positioning fixtures, a rotary mechanism, slide blocks, telescopic driving columns, a bearing frame, a wire wheel, a driving roller set, a meter counter, a telescopic sensor, a rotating speed sensor, an angle sensor and a control circuit, wherein the workbench is connected with the upper end face of the machine frame and is distributed in parallel with a horizontal plane, at least one positioning fixture is connected with the upper end face of the workbench through the rotary mechanism, the positioning fixtures and the rotary mechanism are coaxially distributed, the axis is vertically distributed with the upper end face of the workbench, the bearing cross beam is connected with the upper end face of the workbench through at least two bearing stand columns, the bearing cross beam is distributed in parallel with the upper end face of the workbench and is positioned right above the positioning fixtures, and the lower end face of the bearing cross beam is mutually connected with at least one slide block through a walking driving mechanism, at least one bears the frame to the slider side surface is established to through bearing frame and at least one line wheel interconnect, the terminal surface passes through turntable mechanism and flexible drive post up end articulated under the slider, the terminal surface is articulated each other through turntable mechanism before the flexible drive post with the drive roller group, just drive roller set axis is perpendicular and crossing with the positioning fixture axis.
2. The high efficiency electric machine stator coil winding machine of claim 1 wherein: spacing is 0-100 centimetres between drive roller set front end face and positioning fixture axis, and the workstation up end interval is 0 to 80% of bearing the weight of the stand height, meter rice ware at least one, with drive roller set interconnect, flexible sensor at least one, with flexible drive column interconnect, speed sensor is at least two, and wherein at least one speed sensor is connected with rotation mechanism, in addition at least one speed sensor and drive roller set interconnect.
3. The high efficiency electric machine stator coil winding machine of claim 2, wherein: the device comprises a frame, a telescopic driving column, a control circuit, a positioning clamp, a rotary mechanism, a driving roller set, a meter counter, a telescopic sensor, a rotating speed sensor, an angle sensor and a traveling mechanism, wherein the frame is provided with a frame side surface, the frame side surface is provided with a positioning clamp, a rotary mechanism, a driving roller set, a meter counter, a telescopic sensor, a rotating speed sensor, an angle sensor and a traveling mechanism.
4. The high efficiency electric machine stator coil winding machine of claim 2, wherein: the material shelf is arranged on the workbench, the material shelf is connected with the upper end face of the workbench in a sliding mode through a sliding rail, the axis of the material shelf is parallel to the axis of the workbench, and the material shelf is located at the rear side of the bearing cross beam.
5. The high efficiency electric machine stator coil winding machine of claim 2, wherein: the rotary mechanism is connected with the workbench through a lifting driving mechanism, and the axis of the lifting driving mechanism is vertically distributed with the workbench and is electrically connected with the control circuit.
6. The high efficiency electric machine stator coil winding machine of claim 5, wherein: the workstation position that lift actuating mechanism corresponds establish the locating hole, just lift actuating mechanism inlay in the locating hole and be connected with the locating hole lateral wall, just lift actuating mechanism up end and rotation mechanism down the terminal surface be connected and coaxial distribution, rotation mechanism up end highest position is for offsetting with terminal surface under the bearing beam, the lowest position is under the workstation to with workstation down the terminal surface interval be 50% of frame height.
7. The high efficiency electric machine stator coil winding machine of claim 5, wherein: the lifting driving mechanism is any one of a pneumatic cylinder, a hydraulic cylinder, a screw rod mechanism, a worm and gear mechanism, a driving guide rail and a transmission chain mechanism.
8. The high efficiency electric machine stator coil winding machine of claim 2, wherein: the control circuit is a circuit system based on any one of an industrial single chip microcomputer and a programmable controller, and at least one data communication port is additionally arranged on the control circuit.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920893679.XU CN209881621U (en) | 2019-06-13 | 2019-06-13 | Efficient motor stator coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920893679.XU CN209881621U (en) | 2019-06-13 | 2019-06-13 | Efficient motor stator coil winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209881621U true CN209881621U (en) | 2019-12-31 |
Family
ID=68948519
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920893679.XU Active CN209881621U (en) | 2019-06-13 | 2019-06-13 | Efficient motor stator coil winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209881621U (en) |
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2019
- 2019-06-13 CN CN201920893679.XU patent/CN209881621U/en active Active
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