CN106032450A - Wear-resistant nanometer coating and applications thereof on case surfaces - Google Patents
Wear-resistant nanometer coating and applications thereof on case surfaces Download PDFInfo
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- CN106032450A CN106032450A CN201510106487.6A CN201510106487A CN106032450A CN 106032450 A CN106032450 A CN 106032450A CN 201510106487 A CN201510106487 A CN 201510106487A CN 106032450 A CN106032450 A CN 106032450A
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- paint
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Abstract
Wear-resistant nanometer coating is disclosed. The nanometer coating comprises 12-18% by mass of acrylic resin, 15-20% by mass of polyurethane resin, 0.2-0.8% by mass of a coalescing agent, 3-5% by mass of a photoinitiator, and 56-66% by mass of a liquid mixture of an organic-inorganic nanometer dispersion liquid and monomers. The liquid mixture of the organic-inorganic nanometer dispersion liquid and the monomers is mainly prepared from 10-20 wt% of nanometer particles, 0.3-0.5 wt% of a dispersant and an organic solvent through a mechanical method. A coating process mainly includes electrostatic layer-removing, automatic positioning, automatic spraying, levelling, ultraviolet light curing, cooling and film attaching for protection. The nanometer coating has advantages of a low production cost, a simple process, convenience in large-scale production, and the like. After hard case surfaces are coated with the coating, wear resistance and scratch resistance of the case surfaces can be significantly improved.
Description
Technical field
The present invention relates to a kind of coating and application thereof, more specifically to a kind of wearproof nano paint and at case
The application on bag surface.
Background technology
Growing along with nanotechnology, uses rigidity nanoparticle to improve organic coating hardness and wearability
Method gradually favored by researcher.The hardness of rigidity nano-particle is much larger than polymeric material, it is possible to
Coating hardness is promoted in a big way;And nano-particle also contributes to improve some long-acting performance of coating
(such as fatigue crack extended capability, creep resistant, weatherability, dimensional stability etc.);Appropriate nanometer
Grain the least on coating adhesion and flexible impact, even also have use nano-particle improve polymer with
The report of base material adhesive force.Therefore, organic-inorganic nano hydridization/complex technique be considered as regulation and control and improvement have
A kind of new tool of organic coating performance.The rigidity nanometer used in organic-inorganic nano clear dope at present
Grain based on nano silicon, nano aluminium oxide, be not only because both nanoparticle structure various,
Wide material sources, cheap, hardness is higher, especially because their refraction index compares with polymeric matrix
Close, it is easy to accomplish the high grade of transparency of coating.
Due to huge specific surface area and high surface, nano-particle is all deposited with the form of micron order aggregate
?.Micron order aggregate can greatly reduce visible transparency and gloss, the mist degree of rising coating of coating.
It addition, micron order aggregate is unstable in dispersion liquid, after long-time placement, aggregate can precipitate.
Therefore, how by nano-particle uniformly, stable dispersion to coating system is the crucial section prepared of nano paint
Learn and technical problem.In terms of prior art, the process for dispersing of nano-particle mainly has sol-gel process and machinery
Blending method two kinds.During the greatest problem that sol-gel process presently, there are is gel drying, due to solvent,
Little molecule, the volatilization of water may cause Material shrinkage embrittlement.It addition, work in predecessor hydrolytic process
Acid, alkali, solvent be also possible to monomer cure process is produced impact;And sol-gel technique is typically only suitable for
In water paint, the cost of raw material is high, system impurity is more, be difficult to industry amplification.Relative to sol-gel
For method, the equipment that mechanical dispersion technology is used is good with coatings industry dispersing apparatus compatibility, technique is simple,
Nano paint can be prepared with scale;Coating matrix both can be aqueous can also be Organic substance;Nanometer is coated with
The manufacturing cost of material is the most much lower.And this method is it is further an advantage that prepare nano-particle and coating material
Synthesis carry out respectively, the form of nano-particle, size can be selected as required.
The surface of plastic products of high glaze (as resin eyeglass, cell phone keyboard, notebook panel, timber floor,
Suitcase, Automobile Coatings, canopy etc.) in use it is easily subject to scraping and cut occurs,
This has negative impact to the outward appearance of plastic, the quality of product even with performance, the most how to carry
Scratch resistance and the wearability of these surface of plastic products high become the problem that must account in actual applications.
The most conventional measure is to improve its hardness in surface of plastic products coating layer of transparent, wear-resisting coating.
Conventional transparent, wear-resistant coating include heat cured polymeric coating layer and silicone resin coating.Macromolecule is coated with
Layer (such as polyurethane) is although frosting hardness can be improved to a certain extent, but the limited extent improved,
Use needs can not be fully met under many circumstances.Silicone resin coating is higher to frosting hardness,
But silicone coatings is typically the most crisp, easily ftracture, the most very poor with the adhesive force of plastic-substrates.
Summary of the invention
For the deficiencies in the prior art, it is an object of the invention to provide a kind of production cost relatively low, production technology letter
Single, it is simple to large-scale production, and function admirable, the wider array of wearproof nano paint of the scope of application, it is coated on
Behind the surface of hard case and bag, can obviously improve wear-resisting, the scratch resistant performance on case and bag surface.
The present invention solves technical problem and be the technical scheme is that a kind of wearproof nano paint, by quality hundred
Proportion by subtraction meter, the composition of described nano paint and content are as follows:
Above-mentioned each component sum is 100%;Described organic-inorganic nano dispersion liquid and monomer mixed solution thereof are main
Mechanical dispersion is passed through by the organic solvent of 10~20wt% nano-particle, 0.3~0.5wt% dispersant and surplus
Technology is prepared from;Described organic solvent is butyl glycol ether or ethyl acetate;Described nano-particle is
Nano silicon oxide or nano aluminium oxide;The particle size range of described nano-particle is 1200~1300 mesh;Described
Nano-particle uses vapor phase method to prepare.
As preferred technical scheme, by mass percentage, composition and the content of described nano paint is distinguished
As follows:
Described organic-inorganic nano dispersion liquid and monomer mixed solution thereof are prepared from by Mechanical Method, described in have
Machine-inorganic nano dispersion liquid and monomer mixed solution thereof prepare raw material by mass percentage, including 15% nanometer
Granule, 0.4% dispersant and 84.5% ethyl acetate.
Further, in described organic-inorganic nano dispersion liquid and monomer mixed solution thereof, the grain of its nanoparticle
Footpath is about 200nm.
Above-mentioned wearproof nano paint uses full-automatic spraying at the application on case and bag surface, described wearproof nano paint
Technology, forms the wet film that thickness is 20~40 μm on case and bag surface, then uses ultraviolet light to solidify at normal temperatures
Form wear-resistant coating;Described coating process mainly include electrostatic remove layer, be automatically positioned, spraying automatically, levelling,
Ultraviolet light polymerization, cooling and membrane protection;The linear speed of described coating process is 600~800RMP/min.
Further, the temperature of described levelling operation controls between 40~55 degree;Described levelling operation time
Between control at about 3mins.
Further, the time of described automatic spraying process controls between 35~70s.
Further, the UV energy used in described ultraviolet light polymerization operation is 600mJ/cm2。
Further, the time of described refrigerating work procedure controls between 25~35mins.
The invention has the beneficial effects as follows: compared with prior art, the wearproof nano paint of present invention offer and system thereof
Preparation Method has some advantage following: the wearproof nano paint that (1) present invention provides, and uses mechanical dispersion skill
Prepared by art, production cost is relatively low, and production technology is simple, it is simple to large-scale production;(2) present invention provides
Nano silicon oxide/alumina particle prepared by wearproof nano paint employing vapor phase method, as raw material nano granule, makes
The nano coating of preparation has more preferable reinforcing effect and scraping and wiping resistance performance;(3) wear-resisting the receiving of present invention offer
Rice paint spraying, after surface of hard luggage, can obviously improve wear-resisting, the scratch resistant performance of surface of hard luggage,
Improve the brightness on case and bag surface, improve the defect such as burr that case and bag surface exists, and coating and case and bag surface
There is good adhesive force.
Accompanying drawing explanation
Fig. 1 is the preparation technology flow chart of nano paint in the present invention.
Fig. 2 is the coating being not added with nano-particle wear surface shape appearance figure after Reciprocating Wear.
Fig. 3 is that embodiment 5 adds the coating of nano-particle wear surface shape appearance figure after Reciprocating Wear.
Detailed description of the invention
The invention will be further described with embodiment below in conjunction with the accompanying drawings.
Embodiment 1
A kind of wearproof nano paint, by mass percentage, the composition of described nano paint and content are the most such as
Under:
Described organic-inorganic nano dispersion liquid and monomer mixed solution thereof are prepared from by Mechanical Method, described in have
Machine-inorganic nano dispersion liquid and monomer mixed solution thereof prepare raw material by mass percentage, including 15% nanometer
Silica dioxide granule, 0.4% dispersant and the butyl glycol ether of surplus;The particle size range of described nano-particle is
1200~1300 mesh;Described nano-particle uses vapor phase method to prepare.
Above-mentioned wearproof nano paint uses mechanical dispersion technology to prepare, and key step is as follows: step one, organic-
Inorganic nano dispersion liquid and the preparation of monomer mixed solution thereof: in high-speed shearing equipment, add 15wt% nanometer
The organic solvent butyl glycol ether of silica dioxide granule, 0.4wt% dispersant and surplus, opens speed lapping,
Grinding rate is incremented by step by step, and under 1000RMP, 1500RMP and 2000RMP, each grinding is once,
Obtain organic-inorganic nano dispersion liquid and monomer mixed solution thereof;Described organic-inorganic nano dispersion liquid and monomer whose
In mixed liquor, the particle diameter of its nanoparticle is about 200nm.Described raw material nano granule is the most pre-
First carrying out surface modification treatment, described surface modification uses organosilicon modifier.Step 2, nanometer antiwear is coated with
Material preparation: in mixing plant, add 18wt% acrylic resin, 20wt% polyurethane resin, 0.4
Wt% coalescents, 3.6wt% light trigger and 58wt% organic-inorganic nano dispersion liquid and monomer whose mixing
Liquid, under room temperature, under the mixing speed of about 400RMP continuously stirred 4~6mins, obtains having preferably
Homogeneity and the nano paint of transparency.
Embodiment 2
A kind of wearproof nano paint, by mass percentage, the composition of described nano paint and content are the most such as
Under:
Described organic-inorganic nano dispersion liquid and monomer mixed solution thereof are prepared from by Mechanical Method, described in have
Machine-inorganic nano dispersion liquid and monomer mixed solution thereof prepare raw material by mass percentage, including 15% nanometer
Silica dioxide granule, 0.4% dispersant and the ethyl acetate of surplus;The particle size range of described nano-particle is
1200~1300 mesh;Described nano-particle uses vapor phase method to prepare.
The preparation method of above-mentioned wearproof nano paint is with embodiment 1.
Embodiment 3
A kind of wearproof nano paint, by mass percentage, the composition of described nano paint and content are the most such as
Under:
Described organic-inorganic nano dispersion liquid and monomer mixed solution thereof are prepared from by Mechanical Method, described in have
Machine-inorganic nano dispersion liquid and monomer mixed solution thereof prepare raw material by mass percentage, including 15% nanometer
Silica dioxide granule, 0.4% dispersant and the ethyl acetate of surplus;The particle size range of described nano-particle is
1200~1300 mesh;Described nano-particle uses vapor phase method to prepare.
The preparation method of above-mentioned wearproof nano paint is with embodiment 1.
Embodiment 4
Use the nano paint prepared in above-described embodiment 1, by this paint spraying in case and bag surface to change
Wear-resisting, the scratch resistant performance of kind surface of hard luggage.The application of described wearproof nano paint uses full-automatic spray
Painting technology, forms, in surface of hard luggage, the wet film that thickness is 20~40 μm, then uses ultraviolet light at room temperature
Under solidify to form wear-resistant coating;Described coating process mainly include electrostatic remove layer, be automatically positioned, automatically spraying,
Levelling, ultraviolet light polymerization, cooling and membrane protection;The linear speed of described coating process is 600~800RMP/min.
In the present embodiment, the temperature of described levelling operation controls between 40~55 degree;Described levelling operation
Time control at about 3mins.The time of described automatic spraying process controls between 35~70s.Described
Ultraviolet light polymerization operation in use UV energy be 600mJ/cm2.The time of described refrigerating work procedure controls
Between 25~35mins.
Embodiment 5
Use the nano paint prepared in above-described embodiment 2, by this paint spraying in case and bag surface to change
Wear-resisting, the scratch resistant performance of kind surface of hard luggage.The coating process of described wearproof nano paint and application bar
Part is with embodiment 4.Fig. 3 is the coating warp that nano paint prepared by the present embodiment is formed after case and bag external coating
Wear surface shape appearance figure after Reciprocating Wear.
Embodiment 6
Use the nano paint prepared in above-described embodiment 3, by this paint spraying in case and bag surface to change
Wear-resisting, the scratch resistant performance of kind surface of hard luggage.The coating process of described wearproof nano paint and application bar
Part is with embodiment 4.
Comparative example 1
Organic-inorganic nano dispersion liquid in the formula of embodiment 2 nano paint and monomer mixed solution thereof are replaced
For the organic solvent ethyl acetate of same ratio, the preparation method of coating is with embodiment 2.By above-mentioned without nanometer
The polymer coating of particle is coated on the surface of hard case and bag, and described coating process (does not include purple with embodiment 5
Outer photocuring operation).Fig. 2 is that the coating (without nano-particle) prepared of the present embodiment is at case and bag external coating
The coating of rear formation wear surface shape appearance figure after Reciprocating Wear.
Blank example
Blank example is blank, i.e. any coating of case and bag surface not application.
Coating and the blank example on case and bag surface in above-described embodiment 4~6, comparative example 1 are carried out corresponding property
Can test, its result such as following table:
Embodiment of above is merely to illustrate the present invention, and not limitation of the present invention, relevant technical field
Those of ordinary skill, without departing from the spirit and scope of the present invention, it is also possible to make various change
Changing and modification, the technical scheme of the most all equivalents falls within scope of the invention, the patent protection of the present invention
Scope should be defined by the claims.
Claims (8)
1. a wearproof nano paint, it is characterised in that: by mass percentage, the group of described nano paint
Become and content be as follows:
Above-mentioned each component sum is 100%;Described organic-inorganic nano dispersion liquid and monomer mixed solution thereof are main
Mechanical dispersion is passed through by the organic solvent of 10~20wt% nano-particle, 0.3~0.5wt% dispersant and surplus
Technology is prepared from;Described organic solvent is butyl glycol ether or ethyl acetate;Described nano-particle is
Nano silicon oxide or nano aluminium oxide;The particle size range of described nano-particle is 1200~1300 mesh;Described
Nano-particle uses vapor phase method to prepare.
2. a kind of wearproof nano paint as claimed in claim 1, it is characterised in that: by mass percentage,
The composition of described nano paint and content are as follows:
Described organic-inorganic nano dispersion liquid and monomer mixed solution thereof are prepared from by Mechanical Method, described in have
Machine-inorganic nano dispersion liquid and monomer mixed solution thereof prepare raw material by mass percentage, including 15% nanometer
Granule, 0.4% dispersant and 84.5% ethyl acetate.
3. a kind of wearproof nano paint as claimed in claim 1, it is characterised in that: described organic and inorganic is received
In rice dispersion liquid and monomer mixed solution thereof, the particle diameter of its nanoparticle is about 200nm.
4. the answering on case and bag surface of the wearproof nano paint as described in any one in claims 1 to 3
With, it is characterised in that: described wearproof nano paint uses full-automatic spraying technology, forms thickness on case and bag surface
Degree is the wet film of 20~40 μm, then uses ultraviolet light to solidify to form wear-resistant coating at normal temperatures;Described application
Technique mainly include electrostatic remove layer, be automatically positioned, spraying automatically, levelling, ultraviolet light polymerization, cooling and attached
Film is protected;The linear speed of described coating process is 600~800RMP/min.
5. the wearproof nano paint application on case and bag surface as claimed in claim 4, it is characterised in that: institute
The temperature stating levelling operation controls between 40~55 degree;The time of described levelling operation controls at 3mins left
Right.
6. the wearproof nano paint application on case and bag surface as claimed in claim 4, it is characterised in that: institute
The time stating automatic spraying process controls between 35~70s.
7. the wearproof nano paint application on case and bag surface as claimed in claim 4, it is characterised in that: institute
The UV energy used in the ultraviolet light polymerization operation stated is 600mJ/cm2。
8. the wearproof nano paint application on case and bag surface as claimed in claim 4, it is characterised in that: institute
The time stating refrigerating work procedure controls between 25~35mins.
Priority Applications (1)
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CN201510106487.6A CN106032450A (en) | 2015-03-08 | 2015-03-08 | Wear-resistant nanometer coating and applications thereof on case surfaces |
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CN201510106487.6A CN106032450A (en) | 2015-03-08 | 2015-03-08 | Wear-resistant nanometer coating and applications thereof on case surfaces |
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CN106032450A true CN106032450A (en) | 2016-10-19 |
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CN201510106487.6A Pending CN106032450A (en) | 2015-03-08 | 2015-03-08 | Wear-resistant nanometer coating and applications thereof on case surfaces |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113334611A (en) * | 2021-03-26 | 2021-09-03 | 上犹京禾纳米科技有限公司 | Manufacturing method and application of nano-copper antibacterial and antiviral melt-blown fabric master batch |
CN113956728A (en) * | 2021-11-03 | 2022-01-21 | 江苏百代节能建材有限公司 | Production process of wear-resistant water-based paint for spraying on soft stone surface |
-
2015
- 2015-03-08 CN CN201510106487.6A patent/CN106032450A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113334611A (en) * | 2021-03-26 | 2021-09-03 | 上犹京禾纳米科技有限公司 | Manufacturing method and application of nano-copper antibacterial and antiviral melt-blown fabric master batch |
CN113956728A (en) * | 2021-11-03 | 2022-01-21 | 江苏百代节能建材有限公司 | Production process of wear-resistant water-based paint for spraying on soft stone surface |
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Application publication date: 20161019 |