CN106026905B - A kind of photovoltaic module of diode-built-in - Google Patents

A kind of photovoltaic module of diode-built-in Download PDF

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Publication number
CN106026905B
CN106026905B CN201610476065.2A CN201610476065A CN106026905B CN 106026905 B CN106026905 B CN 106026905B CN 201610476065 A CN201610476065 A CN 201610476065A CN 106026905 B CN106026905 B CN 106026905B
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China
Prior art keywords
diode
busbar
line box
backboard
photovoltaic module
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CN106026905A (en
Inventor
孙权
徐建美
沈慧
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Trina Solar Co Ltd
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Changzhou Trina Solar Energy Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy

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  • Photovoltaic Devices (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)

Abstract

The invention discloses a kind of photovoltaic module of diode-built-in, including front glass panel, solar cell chip arrays, backboard and the line box being arranged on backboard, solar cell chip arrays include some solar cell strings being connected in series, it is characterized in that, it is necessary to it is connected with diode between two string battery strings of bypass;Be welded one section of busbar on the both positive and negative polarity of the diode in advance respectively, and a wherein pole need to draw be connected with line box then weld longer busbar in advance;During component stack, the diode that busbar has been welded in advance is connected to by polarity between the two string battery strings for needing to bypass;One end of longer busbar has been welded in advance, then this section of bus bar grown is turned up and drawn outside component, for being attached with line box positive/negative;One perforate is set at the backboard of diode correspondence position;The busbar drawn after being turned up on the diode exports from tapping.The present invention facilitates the maintenance and replacing of part, reduces cost.

Description

A kind of photovoltaic module of diode-built-in
Technical field
The present invention relates to solar photovoltaic assembly technical field, in particular to a kind of photovoltaic group of diode-built-in Part.
Background technology
The terminal box that the photovoltaic module of prior art uses, no matter split or single-gang junction box, diode all be place In terminal box.Such structure causes that terminal box volume is big, and materials are more, cost of idleness.And because diode is in wiring In box, also it is unfavorable for radiating.Although having there is photovoltaic module structure of the diode not in line box at present, its structure is also It is existing defects.
As Authorization Notice No. be CN201682236U, a kind of entitled terminal box of solar photovoltaic assembly China specially Profit, it discloses a kind of a kind of photovoltaic group that bypass diode unit is connected to box portion outside by the groove on box body Part, although solar photovoltaic assembly disclosed in the patent by diode from box body it is external out.But it still blocks It is connected on box body, really diode is not arranged on inside photovoltaic module.
As Chinese patent application publication No. be CN102751358A disclose a kind of diode-built-in solar components, use Chip diode, although it is built-in with inside photovoltaic module, being needed when diode damage needs to change to realize diode Whole backboard or glass plate are opened to be changed, component can be damaged, it is difficult to operate.
The content of the invention
It is an object of the invention to provide a kind of diode to be built in component, and is easily changed too after diode damages Positive energy component.
Therefore, the present invention adopts the following technical scheme that:
A kind of photovoltaic module, including front glass panel, solar cell chip arrays, backboard and the line box being arranged on backboard, Solar cell chip arrays include some solar cell strings being connected in series, it is necessary to be connected with two between two string battery strings of bypass Pole pipe;One section of busbar is welded on the both positive and negative polarity of the diode in advance respectively, wherein the pole being connected with line box is confluxed Bar is long busbar;During component stack, the diode that busbar has been welded in advance is connected to need to bypass two by polarity Between string battery strings;Long busbar is turned up and led to outside component and is attached with line box positive/negative;In diode correspondence position One perforate is set at backboard;The busbar drawn after being turned up on the diode exports from tapping;The line box is arranged on out Kong Shang, for sealing perforate;Perforate size can just spill diode and diode both ends welding position.
Further, the busbar same material that the busbar on the both positive and negative polarity of the diode uses with photovoltaic module.
Further, the busbar pad that end connection is turned up with busbar is provided with the line box.
Further, the size of the line box coordinates with the perforate size set at backboard, is covered after the line box installation Perforate on backboard.
Further, the line box includes positive pole box body, negative pole box and middle box body.
Further, the quantity of bypass diode can be 2 or more than 2, and bypass diode is encapsulated in component.
Further, the backboard uses conventional photovoltaic backboard, or glass plate.
What the present invention realized has the beneficial effect that:
1st, by the busbar being pre-welded on diode both positive and negative polarity, directly diode is built in component;Simultaneously By the way that the busbar of diode one end turned up into extraction, and the mode of perforate is opened up on backboard or back of the body glass by the one of diode End is connected with line box, and the position of line box can only cover perforate.It is so follow-up to be damaged in the event of diode, only need Line box is dismantled, excavates silica gel and EVA, it is possible to changes diode, wire terminal box again after replacing.
2nd, the position of diode is placed due to that need not be reserved built in diode, in line box, the volume of both positive and negative polarity line box can To be made small, and middle line box is welded due to that need not draw lead-out wire outside component, or can only not needed One plastic sheet, therefore can greatly save line box materials.
3rd, diode circuit need not be designed in line box, saves the copper sheet of arrangement diode, it is not necessary to consider diode Radiating, line box volume can further reduce.
4th, built-in diode, is welded a bit of busbar on the two poles of the earth of diode in advance, will during component stack Busbar connects with busbar in component, and operation is simple and reliable.
5th, after line box volume reduces, the casting glue dosage of silica gel and sealing required for corresponding and component bonding It can significantly reduce.
If the 6, diode damages, diode is directly changed, it is not necessary to change box body.
In summary, the cost of terminal box can decline to a great extent.
Brief description of the drawings
Fig. 1 a are the structural representation of the photovoltaic module of the present invention;
Fig. 1 b-1d are A portions, B portions, C portions enlarged drawing in Fig. 1;
Fig. 2 is the internal wiring connection figure of photovoltaic module of the present invention;
Fig. 3 is the line box structural representation of photovoltaic module of the present invention;
Fig. 4 is the schematic diagram of photovoltaic module use state schematic of the present invention.
In figure, 1 is front glass, and 2 be front/rear encapsulating material layer, and 3 be battery strings, and 4 be backboard or back of the body glass, and 5 be to conflux Bar, 6 be terminal box, and 7 be cable, and 8 be diode, and 9 be lid.
Embodiment
Embodiment 1, referring to Fig. 1-Fig. 4.
The photovoltaic module that a kind of diode is built in component is present embodiments provided, as shown in Fig. 1 a- Fig. 1 d and Fig. 2, The photovoltaic module includes front glass 1, front/rear encapsulating material layer 2, battery strings 3, busbar 5 and backboard or back of the body glass 4.The back of the body Terminal box 6 is provided with plate or back of the body glass 4, cable 7 and anode and cathode terminals are connected with terminal box 6.As shown in figure 3, in two poles One section of busbar 5 is welded on the both positive and negative polarity of pipe 8 in advance respectively, and a wherein pole needs to draw the then weldering in advance being connected with line box Connect longer busbar.During component stack, the diode 8 with busbar 5 is connected to need to bypass two by polarity Between string battery strings.One end of longer busbar has been welded in advance, and this section of bus bar grown is turned up and drawn outside component. Busbar on the diode 8 is identical with busbar in component, convenient welding.The wherein longer busbar portion being folded around Point used with line box welding, in flat part and component busbar welding use.As shown in figure 3, have in line box with drawing Go out the connected pad in part, extension and line box positive/negative are attached.Then EVA and backboard/rear glass are covered, together When one perforate is set at backboard/glass of diode correspondence position, and the lead-out wire that is connected with line box will be needed to be opened from above-mentioned Hole passes.Finally it is laminated, installs corresponding line box by correspondence position after lamination.Such as Fig. 1 a- Fig. 1 d, Fig. 4 a and Fig. 4 b institutes Show, the line box is arranged on position corresponding to perforate, and line box size coordinates with perforate size, can just cover perforate.Afterwards It is continuous to be damaged in the event of diode, line box need to only be dismantled, excavate silica gel and EVA, change diode, wire terminal box is again after replacing Can.
Above-mentioned diode, is designed according to assembly circuit, and the quantity of bypass diode can be 2 or multiple.Above-mentioned implementation Terminal box 6 in example is divided for positive pole box body, negative pole box body and middle box body, wherein among box body it is simple in construction, it is only necessary to one Plastic sheet, it 0 can also be multiple that the quantity of middle box body, which can be,.And only positive pole box body and negative pole box body needs lid 9, Middle box body is that sheet or shell-like structure do not need lid.The length of cable 7 is adjustable according to actual installation, the outlet side of cable 7 Formula can be horizontal outlet, can also oblique outlet.

Claims (7)

1. a kind of photovoltaic module of diode-built-in, including front glass panel, solar cell chip arrays, backboard and it is arranged on backboard On line box, solar cell chip arrays include some solar cell strings being connected in series, it is characterised in that need what is bypassed Diode is connected between two string battery strings;One section of busbar is welded on the both positive and negative polarity of the diode in advance respectively, wherein with The busbar of one pole of line box connection is long busbar;During component stack, the diode of busbar will be welded in advance by pole Property be connected to need bypass two string battery strings between;Long busbar is turned up and led to outside component to be connected with line box positive/negative Connect;One perforate is set at the backboard of diode correspondence position;The busbar drawn after being turned up on the diode is from tapping Export;The line box is arranged in perforate, for sealing perforate;Perforate size can just spill diode and the weldering of diode both ends Connect position.
2. photovoltaic module according to claim 1, it is characterised in that:Busbar and light on the both positive and negative polarity of the diode The busbar same material that volt component uses.
3. photovoltaic module according to claim 1, it is characterised in that:It is provided with the line box and turns up end company with busbar The busbar pad connect.
4. photovoltaic module according to claim 1, it is characterised in that:The size of the line box and the perforate set at backboard Size coordinates, and the perforate on backboard is covered after the line box installation.
5. photovoltaic module according to claim 1, it is characterised in that:The line box include positive pole box body, negative pole box body and Middle box body.
6. photovoltaic module according to claim 1, it is characterised in that:The quantity of bypass diode is more than 2, bypass two Pole pipe is encapsulated in component.
7. photovoltaic module according to claim 1, it is characterised in that:The backboard is glass plate.
CN201610476065.2A 2016-06-24 2016-06-24 A kind of photovoltaic module of diode-built-in Active CN106026905B (en)

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CN106026905B true CN106026905B (en) 2018-01-09

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Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106784096B (en) * 2017-01-21 2018-03-30 欧贝黎新能源科技股份有限公司 A kind of diode-built-in photovoltaic module
CN106920858A (en) * 2017-03-05 2017-07-04 南通美能得新能源科技股份有限公司 A kind of Novel double-glazed photovoltaic module
CN108538944B (en) * 2018-03-09 2024-01-30 天合光能股份有限公司 Photovoltaic conductive backboard and photovoltaic cell assembly
CN108566158A (en) * 2018-03-09 2018-09-21 天合光能股份有限公司 A kind of photovoltaic cell component
CN108321230A (en) * 2018-03-26 2018-07-24 浙江尚越新能源开发有限公司 A kind of resistance to hot spot photovoltaic double-glass assembly
CN108540088A (en) * 2018-05-31 2018-09-14 苏州同泰新能源科技有限公司 Micro power management module
CN108551326B (en) * 2018-07-13 2024-02-02 天合光能股份有限公司 Device for testing environmental pressure of photovoltaic intelligent junction box
CN109244147A (en) * 2018-08-07 2019-01-18 浙江正泰太阳能科技有限公司 A kind of half component

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Publication number Priority date Publication date Assignee Title
CN2710167Y (en) * 2004-07-11 2005-07-13 昆明光伏科技有限公司 Internal bypass photovoltaic component
CN201732786U (en) * 2010-05-14 2011-02-02 常州佳讯光电产业发展有限公司 Solar panel with integrated bypass chip
CN102751358A (en) * 2012-07-31 2012-10-24 常州市东君光能科技发展有限公司 Solar energy component internally provided with diode
CN202585485U (en) * 2012-05-08 2012-12-05 江苏赛拉弗光伏系统有限公司 Bus bar outlet structure for solar cell module
CN203932079U (en) * 2014-05-16 2014-11-05 江苏万宇电能科技有限公司 A kind of anti-photovoltaic solar components that blocks
EP2800126A1 (en) * 2013-05-01 2014-11-05 The Boeing Company Diode with improved metal contacts and its manufacturing method
CN204067381U (en) * 2014-09-15 2014-12-31 中电投西安太阳能电力有限公司 Solar module
CN105280739A (en) * 2015-07-02 2016-01-27 常州天合光能有限公司 Heat-dissipation split-type conjunction box used for solar assembly and solar cell assembly thereof
CN105489682A (en) * 2016-01-13 2016-04-13 张家港协鑫集成科技有限公司 Photovoltaic laminating piece, preparation method thereof and photovoltaic module
CN205693630U (en) * 2016-06-24 2016-11-16 常州天合光能有限公司 A kind of photovoltaic module of diode-built-in

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2710167Y (en) * 2004-07-11 2005-07-13 昆明光伏科技有限公司 Internal bypass photovoltaic component
CN201732786U (en) * 2010-05-14 2011-02-02 常州佳讯光电产业发展有限公司 Solar panel with integrated bypass chip
CN202585485U (en) * 2012-05-08 2012-12-05 江苏赛拉弗光伏系统有限公司 Bus bar outlet structure for solar cell module
CN102751358A (en) * 2012-07-31 2012-10-24 常州市东君光能科技发展有限公司 Solar energy component internally provided with diode
EP2800126A1 (en) * 2013-05-01 2014-11-05 The Boeing Company Diode with improved metal contacts and its manufacturing method
CN203932079U (en) * 2014-05-16 2014-11-05 江苏万宇电能科技有限公司 A kind of anti-photovoltaic solar components that blocks
CN204067381U (en) * 2014-09-15 2014-12-31 中电投西安太阳能电力有限公司 Solar module
CN105280739A (en) * 2015-07-02 2016-01-27 常州天合光能有限公司 Heat-dissipation split-type conjunction box used for solar assembly and solar cell assembly thereof
CN105489682A (en) * 2016-01-13 2016-04-13 张家港协鑫集成科技有限公司 Photovoltaic laminating piece, preparation method thereof and photovoltaic module
CN205693630U (en) * 2016-06-24 2016-11-16 常州天合光能有限公司 A kind of photovoltaic module of diode-built-in

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Address after: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2

Patentee after: TRINA SOLAR Co.,Ltd.

Address before: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2

Patentee before: trina solar Ltd.

Address after: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2

Patentee after: trina solar Ltd.

Address before: Solar photovoltaic industry park Tianhe Road 213031 north of Jiangsu Province, Changzhou City, No. 2

Patentee before: CHANGZHOU TRINA SOLAR ENERGY Co.,Ltd.