CN106024986B - 电池串传输自动翻转出料系统 - Google Patents
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Abstract
本发明公开了一种电池串自动出料系统,其中包括抓取机构,位于抓取机构下面分别安装有A线传输机构、废料存储机构、传出机构、B线传输机构、翻转机构、托盘过度机构,位于托盘过度机构一侧设置检测工位。因此,当焊接好的电池串通过A或B线传输机构传入到出料系统的指定位置,由抓取机构吸取后移动到翻转机构上。翻转机构会对电池进行180°旋转,以便便于后期的排版,至电池串会被托盘过度机构推出,在抓取机构二次吸取后可以进行人工检视。合格的电池串会被放到传出机构传到下道工序,不合格电池串会被放到废料盒进行人工处理。解决人工用托盘将焊好的电池串搬运出去,检测后铺设到组件上,不具备自动化对接功能的缺陷。
Description
技术领域
本发明涉及一种电池串自动出料系统,具体说是一种电池串传输自动翻转出料系统。
背景技术
自动串焊机作为光伏生产线的重要组成部分,是焊接电池串的高效设备。作为独立的焊接单元串焊机往往配备完备的出料系统。以往串焊机只具备传输和翻转功能,由人工用托盘将焊好的电池串搬运出去,检测后铺设到组件上,不具备自动化对接功能,无法满足自动化的生产的要求。
发明内容
鉴于上述现状,本发明提供了一种电池串传输自动翻转出料系统,可满足串焊机对出料系统的这些要求,具备自动化对接功能。
本发明的技术解决方案是:一种电池串传输自动翻转出料系统,包括抓取机构,位于抓取机构下面分别安装有A线传输机构、废料存储机构、B线传输机构、翻转机构;其中它具有传出机构、托盘过度机构和检测工位;
传出机构是将合格的电池串由抓取机构移送到传出机构上与上下级工序进行平稳对接;
托盘过度机构是将经焊接后的电池串移送到翻转机构上进行180°翻转后落入到托盘过度机构上推至检测工位进行检测,以便抓取机构的二次吸取;
检测工位位于托盘过度机构一侧,可以方便的观察电池串焊接情况。
本发明中,所述抓取机构是一个具有水平、垂直位移和转动的结构体,其上设有吸盘。
进一步地,所述的废料存储机构和传出机构,位于所述A线传输机构和B线传输机构之间。
进一步地,所述翻转机构、托盘过度机构,位于B线传输机构。
进一步地,所述托盘过度机构,往复位移至检测工位和翻转机构之间的承接料和进行检测。
进一步地,所述检测工位为人工检测或是照相视觉自动检测。
本发明的有益效果是:通过专门设计的电池串自动出料系统,能与上级电池串焊接工序和下级电池串排版工序可靠稳定的自动化对接机构,避免因电池串在传输移动过程中发生损坏传出不合格电池串。另外,电池串翻转的机构,解决了电池串在排版时正面向下的,这与焊接时电池串的朝向相反的问题,提高了焊接自动化效率。
附图说明
图1是本发明的示意图。
具体实施方式
下面将结合附图实施例对本发明作进一步说明。
见图1所示的一种电池串传输自动翻转出料系统,包括抓取机构7,位于抓取机构7下面分别安装有A线传输机构1、废料存储机构2、传出机构3、B线传输机构4、翻转机构5、托盘过度机构6,位于托盘过度机构6一侧设置检测工位8。本发明中,所述的抓取机构7是一个具有水平和垂直位移的结构体,其上设有吸盘。此外,通过真空元器件的吸盘实现取放操作,可避免在出料操作过程中对电池串的损坏。本发明中的抓取机构7可水平移动在A线传输机构1、废料存储机构2、传出机构3、B线传输机构4、翻转机构5、托盘过度机构6的位置处,同时也能在上述的位置处通过吸盘进行垂直位移抓取电池串。本实施例中的抓取机构7的水平和垂直位移分别采用齿轮、齿形带和伺服电机控制完成。本实施例所述的废料存储机构2和传出机构3,位于所述A线传输机构1和B线传输机构4之间。上述中,所述的翻转机构5、托盘过度机构6,位于B线传输机构4。上述中,所述托盘过度机构6,往复位移至检测工位8和翻转机构5之间的承接料和进行检测。本发明中的翻转机构5可以实现对电池串180°翻转,满足了排版工序对电池串状态的要求。当焊接后的电池串移送到翻转机构5上进行180°翻转,落入到托盘过度机构6上推至检测工位8进行检测。本实施例所述的检测为人工检测。本发明中的电池串翻转后通过托盘过度机构6实现电池串在不同工位转换。
上述中,除上述检测工位8采用人工检测之外,还可以采用照相视觉自动检测。
上述中,A线传输机构1和B线传输机构4是采用带输送结构。
上述中,所述的托盘过度机构6平移是采用气缸或是油缸驱动。
上述中,所述的抓取机构7的转动,可采用摆缸或电机驱动,可以进行90°翻转。
上述中,所述的传出机构3是采用带传动的传输方式,可以很好的与上下级工序进行平稳对接。
上述中,为了保证整个系统的运行部位精确,可设置传感器控制电池串启停位的准确性。此外电池串的取放操作都是通过真空元器件来实现,避免了在出料操作过程中对电池串的损坏。
具体运行方式:
焊接好的电池串可以通过以传送带为传输方式的A线传输机构1或B线传输机构4输送到出料系统的指定位置。其后抓取机构7会将电池串吸取移送到翻转机构5上,翻转机构5是以摆缸或电机为动力,会对电池串进行180°翻转方便后期的排版,至电池串放到托盘过度机构6的托盘上,考虑到视觉检测的需要由气缸驱动的托盘过度机构6会将电池串推出,以便抓取机构7的二次吸取。抓取机构7的转动,由摆缸或电机驱动,可以进行90°翻转,这样便可以在检测工位8对电池串进行人工检视判别。对于合格的电池串由抓取机构7移送到传出机构3上,运送到下一道工序。不合格的电池串则会被运送到废料存储机构2上进行人工处理。
Claims (6)
1.一种电池串传输自动翻转出料系统,包括抓取机构(7),位于抓取机构(7)下面分别安装有A线传输机构(1)、废料存储机构(2)、B线传输机构(4)、翻转机构(5);其特征是,具有一传出机构(3)、托盘过度机构(6)和检测工位(8);
传出机构(3)是将合格的电池串由抓取机构(7)移送到传出机构3上与上下级工序进行平稳对接;
托盘过度机构(6)是将经焊接后的电池串移送到翻转机构(5)上进行180°翻转后落入到托盘过度机构(6)上推至检测工位(8)进行检测,以便抓取机构(7)的二次吸取;
检测工位(8)位于托盘过度机构(6)一侧,以方便的观察电池串焊接情况。
2.根据权利要求1所述的电池串传输自动翻转出料系统,其特征是,所述抓取机构(7)是一个具有水平、垂直位移和转动的结构体,其上设有吸盘。
3.根据权利要求1所述的电池串传输自动翻转出料系统,其特征是,所述的废料存储机构(2)和传出机构(3),位于所述A线传输机构(1)和B线传输机构(4)之间。
4.根据权利要求1所述的电池串传输自动翻转出料系统,其特征是,所述翻转机构(5)、托盘过度机构(6),位于B线传输机构(4)。
5.根据权利要求1所述的电池串传输自动翻转出料系统,其特征是,所述托盘过度机构(6),往复位移至检测工位和翻转机构(5)之间的承接料和进行检测。
6.根据权利要求1所述的电池串传输自动翻转出料系统,其特征是,所述检测工位(8)为人工检测或是照相视觉自动检测。
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