CN106020103A - Cargo forwarding bag packing and counting control system and cargo forwarding bag packing and counting control method - Google Patents

Cargo forwarding bag packing and counting control system and cargo forwarding bag packing and counting control method Download PDF

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Publication number
CN106020103A
CN106020103A CN201610588261.9A CN201610588261A CN106020103A CN 106020103 A CN106020103 A CN 106020103A CN 201610588261 A CN201610588261 A CN 201610588261A CN 106020103 A CN106020103 A CN 106020103A
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CN
China
Prior art keywords
entrucking
belt system
plc
cement
packing plant
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Pending
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CN201610588261.9A
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Chinese (zh)
Inventor
刘学
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Henan Zhixin Technology Co Ltd
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Henan Zhixin Technology Co Ltd
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Priority to CN201610588261.9A priority Critical patent/CN106020103A/en
Publication of CN106020103A publication Critical patent/CN106020103A/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/05Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts

Abstract

The invention provides a cargo forwarding bag packing and counting control system and a cargo forwarding bag packing and counting control method. The cargo forwarding bag packing and counting control system comprises an industrial control computer, an electricity taking card, a card reader used for reading information of the electricity taking card, a PLC (programmable logic controller), a cement packing machine, a main belt system, a loading belt system, a photoelectric switch sensor arranged at the outer end of the loading belt system and a plurality of display screens, wherein the industrial control computer is in sampling connection with the card reader, the industrial control computer is in control connection with the PLC, the PLC is respectively in control connection with the cement packing machine, the main belt system and the loading belt system through corresponding relays, the PLC is in sampling connection with the photoelectric switch sensor, and the PLC is in control connection with the display screens. The cargo forwarding bag packing and counting control system is accurate in counting and highly-automated, the possibility that the working staff collude with the delivery staff to load more cargo is avoided, the loading efficiency is greatly improved, the enterprise cost is reduced, and the enterprise loss is avoided.

Description

Goods ships packed counting control system and goods ships packed tally control method
Technical field
The present invention relates to goods shipping field, especially a kind of goods ships packed counting control system and goods ships packed tally control method.
Background technology
Cement production enterprise is required for shipping substantial amounts of in bulk and bagged cement every day; for bagged cement; it is usually delivery of cargo personnel and notifies the entrucking personnel in staff; entrucking personnel notify the packer operator in staff and the personnel that change its course; the packer main belt of personnel that changes its course while starting is connected with required entrucking belt; then entrucking personnel add up by bag during entrucking; after entrucking bag number to be achieved; by calling out or the transmitter receiver notice personnel that change its course change its course, or notification package installation operator shut down and and operate belt and shut down.There is following problem in this mode, and first, artificial skill counts, and tends to go wrong, causes companies losses or the dispute unnecessary with delivery of cargo personnel;Second, the counting personnel in entrucking personnel cannot divert one's attention to be engaged in other operations, needs additionally send someone notification package installation staff and the personnel that change its course, and efficiency is low, and cost is high;3rd, entrucking personnel likely gang up with delivery of cargo personnel, and notification package installation operator and the personnel that change its course, even entrucking personnel, packer operator gang up together with the personnel that change its course not in time, and then thing of freighting more, cause companies losses.
In order to solve with present on problem, people are seeking a kind of preferably technical solution always.
Summary of the invention
It is an object of the invention to for the deficiencies in the prior art, thus provide a kind of goods and ship packed counting control system, the present invention also provides for goods and ships packed tally control method simultaneously.
To achieve these goals, the technical solution adopted in the present invention is: goods ships packed counting control system, including industrial computer, power taking card, for reading the card reader of the information of described power taking card, PLC, cement-packing plant, main belt system, entrucking belt system, it is located at the photoswitch sensor at entrucking belt system outer end and multiple display screen, described industrial computer is connected with the sampling of described card reader, described industrial computer controls to be connected with described PLC, described PLC by corresponding relay respectively with described cement-packing plant, main belt system and entrucking belt system control to connect, described PLC and described photoswitch sensor sample, described PLC controls to be connected with described display screen.
Preferably, described display screen is separately positioned at cement-packing plant, at the outer end of the junction of described main belt system and described entrucking belt system and described entrucking belt system.
Preferably, also including being located at the warning electric bell at cement-packing plant and main belt system, described PLC controls to be connected with described warning electric bell by relay.
The goods utilizing goods to ship packed counting control system ships packed tally control method, comprises the following steps:
Information of vehicles, entrucking bag number and entrucking belt number information are set on step 1, power taking card, after vehicle is sailed at the outer end of entrucking belt system by delivery of cargo personnel according to the information on power taking card, card reader reads information of vehicles, entrucking bag number and the entrucking belt number information on power taking card and information is uploaded to industrial computer;
After step 2, PLC receive the entrucking instruction of industrial computer, the working power of the entrucking belt system of cement-packing plant, main belt system and correspondence it is respectively turned on by corresponding relay, the entrucking belt system of operated by personnel's cement-packing plant, main belt system and correspondence is started working, PLC controls photoswitch sensor and corresponding display screen is started working simultaneously, PLC receives the information of photoswitch sensor and counts, and information of vehicles, entrucking bag number and residue bag number information is shown on corresponding display screen simultaneously;
After reaching entrucking bag number, if PLC does not receives the entrucking instruction of other vehicles that industrial computer sends, PLC controls cement-packing plant, main belt system, corresponding entrucking belt system, photoswitch sensor and corresponding display screen and quits work;If PLC receives the entrucking instruction of other vehicles that industrial computer sends, PLC then controls cement-packing plant, main belt system, corresponding entrucking belt system, photoswitch sensor and corresponding display screen and works on, and now entrucking belt system corresponding with other for main belt system is connected by staff.
Preferably, in step 2, described display screen is separately positioned at cement-packing plant, at the outer end of the junction of described main belt system and described entrucking belt system and described entrucking belt system.
Preferably, in step 2, when PLC judges Lian Bao or blocking package situation by the detection signal of photoswitch sensor, the entrucking belt system controlling cement-packing plant, main belt system and correspondence in time quits work and controls warning electric bell alarming, and when entrucking bag counts to reach setting value, PLC controls warning electric bell and reports to the police, and reminds staff to note entrucking situation for constantly.
The present invention has prominent substantive distinguishing features and significantly progress, goods ships packed counting control system, entrucking bag number and entrucking belt number information etc. is recorded on power taking card, after vehicle is sailed at the outer end of entrucking belt system by the personnel that pick up goods the when of use according to the information on power taking card, card reader reads the information of vehicles on power taking card, information is also uploaded to industrial computer by entrucking bag number and entrucking belt number information, after PLC receives the entrucking instruction of industrial computer, it is respectively turned on cement-packing plant by corresponding relay, the working power of the entrucking belt system of main belt system and correspondence, operated by personnel's cement-packing plant, the entrucking belt system of main belt system and correspondence is started working, control photoswitch sensor simultaneously and corresponding display screen is started working, PLC receives the information of photoswitch sensor and counts, simultaneously by information of vehicles, entrucking bag number and residue bag number information show on corresponding display screen, after reaching entrucking bag number, if PLC does not receives the entrucking instruction of other vehicles that industrial computer sends, PLC controls cement-packing plant, main belt system, corresponding entrucking belt system, photoswitch sensor and corresponding display screen quit work, now, due to cement-packing plant, the power supply of the entrucking belt system of main belt system and correspondence disconnects, staff cannot start cement-packing plant voluntarily, the entrucking belt system of main belt system and correspondence;If PLC receives the entrucking instruction of other vehicles that industrial computer sends, PLC then controls cement-packing plant, main belt system, corresponding entrucking belt system, photoswitch sensor and corresponding display screen and works on, and now entrucking belt system corresponding with other for main belt system is connected by staff.The goods of the present invention ships packed counting control system counting and precisely avoids the problem that artificial skill counting easily goes wrong, increasingly automated, entrucking personnel need not be set, packer staff and the personnel that change its course can understand entrucking situation by giant-screen, to adjust duty in time, simultaneously because once entrucking completes, cement-packing plant, main belt system, corresponding entrucking belt system, photoswitch sensor and corresponding display screen quit work, and staff cannot start cement-packing plant voluntarily, the entrucking belt system of main belt system and correspondence, avoid staff and delivery of cargo personnel gang up and the possibility of thing of freighting more, it is greatly accelerated entrucking efficiency, reduce entreprise cost, avoid enterprises' loss.
Further, when PLC judges Lian Bao or blocking package situation by photoswitch sensor detection signal, the entrucking belt system controlling cement-packing plant, main belt system and correspondence in time quits work and controls warning electric bell alarming, staff can check that blocking package connects bag situation and whether photoswitch sensor is covered by dust in time, fix a breakdown in time, simultaneously, when counting to reach setting value at entrucking bag, warning electric bell is reported to the police, staff is reminded to note entrucking situation for constantly, very easy to use.
Goods ships packed tally control method and utilizes goods to ship packed counting control system, solves above-mentioned enterprise urgent problem very well.
Accompanying drawing explanation
Fig. 1 is the system diagram that in the embodiment of the present invention, goods ships packed counting control system.
Detailed description of the invention
Below by detailed description of the invention, technical scheme is described in further detail.
Embodiment 1
nullAs shown in Figure 1,Goods ships packed counting control system,Including industrial computer、Power taking card、For reading the card reader of the information of described power taking card、PLC、Cement-packing plant、Main belt system、Entrucking belt system、It is located at the photoswitch sensor at entrucking belt system outer end、Multiple display screens and warning electric bell,In the present embodiment,Cement-packing plant arranges two,Every cement-packing plant is correspondingly arranged a main belt system,Corresponding two the entrucking belt systems of each main belt system,A photoswitch sensor and a card reader it is respectively provided with at the outer end of each entrucking belt system,Display screen has eight pieces,One piece is arranged at each cement-packing plant,Arrange one piece at each main belt system and be specifically located at the junction of main belt system and entrucking belt system,One piece is respectively arranged at the outer end of each entrucking belt system,Warning electric bell has two,It is separately positioned at cement-packing plant and main belt system,Industrial computer is connected with card reader sampling,Industrial computer controls to be connected with PLC,PLC by corresponding relay respectively with cement-packing plant、Main belt system and entrucking belt system control to connect,PLC and photoswitch sensor sample,PLC controls to be connected with described display screen,PLC controls to be connected with warning electric bell by relay.
nullIn the present embodiment,Goods ships packed counting control system,Entrucking bag number and entrucking belt number information etc. is recorded on power taking card,After vehicle is sailed at the outer end of entrucking belt system by the personnel that pick up goods the when of use according to the information on power taking card,Card reader reads the information of vehicles on power taking card、Information is also uploaded to industrial computer by entrucking bag number and entrucking belt number information,After PLC receives the entrucking instruction of industrial computer,It is respectively turned on cement-packing plant by corresponding relay、The working power of the entrucking belt system of main belt system and correspondence,Operated by personnel's cement-packing plant、The entrucking belt system of main belt system and correspondence is started working,Control photoswitch sensor simultaneously and corresponding display screen is started working,PLC receives the information of photoswitch sensor and counts,Simultaneously by information of vehicles、Entrucking bag number and residue bag number information show on corresponding display screen,After reaching entrucking bag number,If PLC does not receives the entrucking instruction of other vehicles that industrial computer sends,PLC controls cement-packing plant、Main belt system、Corresponding entrucking belt system、Photoswitch sensor and corresponding display screen quit work,Now,Due to cement-packing plant、The power supply of the entrucking belt system of main belt system and correspondence disconnects,Staff cannot start cement-packing plant voluntarily、The entrucking belt system of main belt system and correspondence;nullIf PLC receives the entrucking instruction of other vehicles that industrial computer sends,PLC then controls cement-packing plant、Main belt system、Corresponding entrucking belt system、Photoswitch sensor and corresponding display screen work on,Now entrucking belt system corresponding with other for main belt system is connected by staff,When PLC judges Lian Bao or blocking package situation by photoswitch sensor detection signal,Control cement-packing plant in time、The entrucking belt system of main belt system and correspondence quits work and controls warning electric bell alarming,Staff can check that blocking package connects bag situation and whether photoswitch sensor is covered by dust in time,Fix a breakdown in time,Judge that the situation of even bag or blocking package can be according to entrucking belt movement speed、The time that bag length and photoswitch sensor detection light are blocked judges,As required the obstruct time can be set the when of use,The light obstruct time exceeding setting is then judged to company's bag situation that needs are intervened,Exceed the blocking package situation that the light of setting is not blocked the time and is then judged to that needs are intervened,Additionally,When entrucking bag counts to reach setting value,Warning electric bell is reported to the police,Such as can start to report to the police remaining 20 bags when,Set and often fill one bag,Warning electric bell alarming is once,Staff is reminded to note entrucking situation for constantly,Distinguish for the ease of staff,The length of the alarm sound of even bag blocking package and entrucking bag count to reach setting value and the length of alarm sound carries out difference and arranges.It is accurate and increasingly automated that this goods ships packed counting control system statistical number, entrucking personnel need not be set, avoid artificial skill and count the problem easily gone wrong, packer staff and the personnel that change its course can understand entrucking situation by giant-screen, to adjust duty in time, simultaneously because once entrucking completes, cement-packing plant, main belt system, corresponding entrucking belt system, photoswitch sensor and corresponding display screen quit work, and staff cannot start cement-packing plant voluntarily, the entrucking belt system of main belt system and correspondence, avoid staff and delivery of cargo personnel gang up and the possibility of thing of freighting more, it is greatly accelerated entrucking efficiency, reduce entreprise cost, avoid enterprises' loss, very easy to use.
Embodiment 2
Goods ships packed tally control method, comprises the following steps:
Information of vehicles, entrucking bag number and entrucking belt number information are set on step 1, power taking card, after vehicle is sailed at the outer end of entrucking belt system by delivery of cargo personnel according to the information on power taking card, card reader reads information of vehicles, entrucking bag number and the entrucking belt number information on power taking card and information is uploaded to industrial computer;
After step 2, PLC receive the entrucking instruction of industrial computer, the working power of the entrucking belt system of cement-packing plant, main belt system and correspondence it is respectively turned on by corresponding relay, the entrucking belt system of operated by personnel's cement-packing plant, main belt system and correspondence is started working, control photoswitch sensor simultaneously and corresponding display screen is started working, PLC receives the information of photoswitch PLC sensor and counts, and information of vehicles, entrucking bag number and residue bag number information is shown on corresponding display screen simultaneously;
After reaching entrucking bag number, if PLC does not receives the entrucking instruction of other vehicles that industrial computer sends, PLC controls cement-packing plant, main belt system, corresponding entrucking belt system, photoswitch sensor and corresponding display screen and quits work;If PLC receives the entrucking instruction of other vehicles that industrial computer sends, PLC then controls cement-packing plant, main belt system, corresponding entrucking belt system, photoswitch sensor and corresponding display screen and works on, and now entrucking belt system corresponding with other for main belt system is connected by staff.
In step 2, described display screen is separately positioned at cement-packing plant, at the outer end of the junction of described main belt system and described entrucking belt system and described entrucking belt system.
In step 2, when PLC judges Lian Bao or blocking package situation by the detection signal of photoswitch sensor, the entrucking belt system controlling cement-packing plant, main belt system and correspondence in time quits work and controls warning electric bell alarming, and when entrucking bag counts to reach setting value, PLC controls warning electric bell and reports to the police, and reminds staff to note entrucking situation for constantly.
Goods ships packed tally control method and utilizes goods to ship packed counting control system, solves above-mentioned enterprise urgent problem very well.
Finally should be noted that: above example is only in order to illustrate that technical scheme is not intended to limit;Although being described in detail the present invention with reference to preferred embodiment, those of ordinary skill in the field are it is understood that still can modify to the detailed description of the invention of the present invention or portion of techniques feature is carried out equivalent;Without deviating from the spirit of technical solution of the present invention, it all should be contained in the middle of the technical scheme scope that the present invention is claimed.

Claims (6)

1. goods ships packed counting control system, it is characterized in that: include industrial computer, power taking card, for reading the card reader of the information of described power taking card, PLC, cement-packing plant, main belt system, entrucking belt system, it is located at the photoswitch sensor at entrucking belt system outer end and multiple display screen, described industrial computer is connected with the sampling of described card reader, described industrial computer controls to be connected with described PLC, described PLC by corresponding relay respectively with described cement-packing plant, main belt system and entrucking belt system control to connect, described PLC and described photoswitch sensor sample, described PLC controls to be connected with described display screen.
Goods the most according to claim 1 ships packed counting control system, it is characterised in that: described display screen is separately positioned at cement-packing plant, at the outer end of the junction of described main belt system and described entrucking belt system and described entrucking belt system.
Goods the most according to claim 1 and 2 ships packed counting control system, it is characterised in that: also including being located at the warning electric bell at cement-packing plant and main belt system, described PLC controls to be connected with described warning electric bell by relay.
4. the goods utilizing goods to ship packed counting control system ships packed tally control method, it is characterised in that comprise the following steps:
Information of vehicles, entrucking bag number and entrucking belt number information are set on step 1, power taking card, after vehicle is sailed at the outer end of entrucking belt system by delivery of cargo personnel according to the information on power taking card, card reader reads information of vehicles, entrucking bag number and the entrucking belt number information on power taking card and information is uploaded to industrial computer;
After step 2, PLC receive the entrucking instruction of industrial computer, the working power of the entrucking belt system of cement-packing plant, main belt system and correspondence it is respectively turned on by corresponding relay, the entrucking belt system of operated by personnel's cement-packing plant, main belt system and correspondence is started working, PLC controls photoswitch sensor and corresponding display screen is started working simultaneously, PLC receives the information of photoswitch sensor and counts, and information of vehicles, entrucking bag number and residue bag number information is shown on corresponding display screen simultaneously;
After reaching entrucking bag number, if PLC does not receives the entrucking instruction of other vehicles that industrial computer sends, PLC controls cement-packing plant, main belt system, corresponding entrucking belt system, photoswitch sensor and corresponding display screen and quits work;If PLC receives the entrucking instruction of other vehicles that industrial computer sends, PLC then controls cement-packing plant, main belt system, corresponding entrucking belt system, photoswitch sensor and corresponding display screen and works on, and now entrucking belt system corresponding with other for main belt system is connected by staff.
Goods the most according to claim 4 ships packed tally control method, it is characterized in that: in step 2, described display screen is separately positioned at cement-packing plant, at the outer end of the junction of described main belt system and described entrucking belt system and described entrucking belt system.
6. ship packed tally control method according to the goods described in claim 4 or 5, it is characterized in that: in step 2, when PLC judges Lian Bao or blocking package situation by the detection signal of photoswitch sensor, the entrucking belt system controlling cement-packing plant, main belt system and correspondence in time quits work and controls warning electric bell alarming, and when entrucking bag counts to reach setting value PLC controls warning electric bell and reports to the police, and reminds staff to note entrucking situation for constantly.
CN201610588261.9A 2016-07-25 2016-07-25 Cargo forwarding bag packing and counting control system and cargo forwarding bag packing and counting control method Pending CN106020103A (en)

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CN201610588261.9A CN106020103A (en) 2016-07-25 2016-07-25 Cargo forwarding bag packing and counting control system and cargo forwarding bag packing and counting control method

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107862371A (en) * 2017-11-16 2018-03-30 湖南工业大学 Vehicle entrucking counting control system
CN108445003A (en) * 2018-03-19 2018-08-24 烟台大学 A kind of fruit quality detection device and detection method
CN110980195A (en) * 2019-12-31 2020-04-10 湖南景程电子科技有限公司 Cement subpackaging system based on high-precision automatic counting instrument
CN113093642A (en) * 2021-04-09 2021-07-09 江西九二盐业有限责任公司 Intelligent loading counting centralized operation system
CN115009880A (en) * 2022-06-30 2022-09-06 宁夏赛马水泥有限公司 Automatic conveying system for bagged cement

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107862371A (en) * 2017-11-16 2018-03-30 湖南工业大学 Vehicle entrucking counting control system
CN107862371B (en) * 2017-11-16 2021-02-26 湖南工业大学 Vehicle loading counting control system
CN108445003A (en) * 2018-03-19 2018-08-24 烟台大学 A kind of fruit quality detection device and detection method
CN110980195A (en) * 2019-12-31 2020-04-10 湖南景程电子科技有限公司 Cement subpackaging system based on high-precision automatic counting instrument
CN113093642A (en) * 2021-04-09 2021-07-09 江西九二盐业有限责任公司 Intelligent loading counting centralized operation system
CN113093642B (en) * 2021-04-09 2022-08-26 江西九二盐业有限责任公司 Intelligent loading counting centralized operation system
CN115009880A (en) * 2022-06-30 2022-09-06 宁夏赛马水泥有限公司 Automatic conveying system for bagged cement

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Application publication date: 20161012