CN204341909U - Steel cord belt transport plane intelligent control system - Google Patents
Steel cord belt transport plane intelligent control system Download PDFInfo
- Publication number
- CN204341909U CN204341909U CN201420731750.1U CN201420731750U CN204341909U CN 204341909 U CN204341909 U CN 204341909U CN 201420731750 U CN201420731750 U CN 201420731750U CN 204341909 U CN204341909 U CN 204341909U
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- steel cord
- module
- cord belt
- transport plane
- circuit module
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Abstract
The utility model discloses a kind of steel cord belt transport plane intelligent control system, the steel cord belt trouble detect circuit comprising main control circuit and connect with main control circuit, main control circuit comprises programmable logic controller (PLC), the first power module, touch LCD screen, PROFIBUS communication circuit module, frequency converter, electromagnetic valve driver and motor driver; Steel cord belt trouble detect circuit comprises inner ARM microcontroller module, second source module, SD card data storage circuitry, RS-485 communication circuit module, SD card, source switch, clock circuit module, amplification circuit module, filter circuit module, Hall element array and voice alarm circuit module.The utility model structure is simple, reasonable in design, uses simple operation, can detect in real time, avoid and cause serious economic loss and personal casualty in steel cord belt transport plane transported material process to the early fault of steel cord belt.
Description
Technical field
The utility model belongs to steel cord belt transport plane control technology field, is specifically related to a kind of steel cord belt transport plane intelligent control system.
Background technology
Steel cord belt transport plane is the important transportation equipment of current colliery, metallurgy, harbour, large-size chemical, iron and steel enterprise and hydraulic engineering, possesses that conveying efficiency is high, speed fast, distance, the load feature such as heavily.In prior art, mostly be confined in the control to its action itself to the control of steel cord belt transport plane, do not consider its safety performance, but steel cable is usually because there is the faults such as corrosion, fracture of wire, wearing and tearing, distortion in adhesive tape breakage, processed if detect not in time, once steel cord belt occurs that joint is twitched and broken belt accident, very easily cause serious economic loss and personal casualty.If steel cord belt incipient fault detection function can be integrated with in the control system of steel cord belt transport plane, will greatly improves the reliability of steel cord belt transport plane work, but also there is no such control system in prior art.
Utility model content
Technical problem to be solved in the utility model is for above-mentioned deficiency of the prior art, a kind of steel cord belt transport plane intelligent control system is provided, its structure is simple, reasonable in design, use simple operation, can detect in real time the early fault of steel cord belt in steel cord belt transport plane transported material process, avoid and cause serious economic loss and personal casualty, improve the safety of steel cord belt transport plane work, practical, result of use is good, is convenient to promote the use of.
For solving the problems of the technologies described above, the technical solution adopted in the utility model is: a kind of steel cord belt transport plane intelligent control system, described steel cord belt transport plane comprises steel cord belt, for driving the transport motor of steel cord belt transporting cargo, turning device and clearing apparatus, described turning device controls upset by overturning hydraulic actuating cylinder, be connected with electromagnetic valve in the oil supply loop of described upset hydraulic actuating cylinder, described clearing apparatus realizes cleaning function by cleaning driven by motor, it is characterized in that: the steel cord belt trouble detect circuit that described steel cord belt transport plane intelligent control system comprises main control circuit and connects with main control circuit, described main control circuit comprises programmable logic controller (PLC) and the first power module for each electricity consumption module for power supply in main control circuit, and the touch LCD screen to connect with described programmable logic controller (PLC) and PROFIBUS communication circuit module, the mouth of described programmable logic controller (PLC) is connected to the frequency converter for carrying out frequency control to transport motor, for drive the electromagnetic valve driver of electromagnetic valve and for drive cleaning motor motor driver, described transport motor connects with the mouth of frequency converter, described electromagnetic valve connects with the mouth of electromagnetic valve driver, described cleaning motor connects with the mouth of motor driver, described steel cord belt trouble detect circuit comprises inside and is integrated with the ARM microcontroller module of A/D converter and the second source module for each electricity consumption module for power supply in described failure detector, and the SD card data storage circuitry to connect with described ARM microcontroller module and for the RS-485 communication circuit module with programmable logic controller (PLC), described SD card data storage circuitry is connected to SD card, described second source module is be in series with source switch in the current supply circuit of each electricity consumption module for power supply in described failure detector, the input end of described ARM microcontroller module is connected to the clock circuit module for providing real-time clock signal for described failure detector, the input end of described A/D converter is connected to the amplification circuit module for amplifying signal, the input end of described amplification circuit module is connected to the filter circuit module for carrying out filtering to signal, the input end of described filter circuit module is connected to the Hall element array for detecting steel cord belt early fault, described Hall element array is made up of multiple Hall element, the mouth of described ARM microcontroller module is connected to the voice alarm circuit module for sending audio alert signal.
Above-mentioned steel cord belt transport plane intelligent control system, is characterized in that: described programmable logic controller (PLC) is siemens PLC series of programmable logic controller.
Above-mentioned steel cord belt transport plane intelligent control system, is characterized in that: described ARM microcontroller module is ARM microcontroller chip LPC2132.
Above-mentioned steel cord belt transport plane intelligent control system, is characterized in that: the capacity of described SD card is 16GB.
Above-mentioned steel cord belt transport plane intelligent control system, is characterized in that: described clock circuit module is formed primarily of chip DS1302.
Above-mentioned steel cord belt transport plane intelligent control system, is characterized in that: described RS-485 communication circuit module is formed primarily of chip MAX485.
Above-mentioned steel cord belt transport plane intelligent control system, is characterized in that: described Hall element array is made up of 3 ~ 7 Hall elements 1.
The utility model compared with prior art has the following advantages:
1, the utility model have employed integrated, modular design, and structure is simple, reasonable in design, and realization is convenient and cost is low.
2, installation of the present utility model is laid conveniently, uses simple operation.
3, the utility model can not only realize the control to transporting motor, turning device and clearing apparatus in steel cord belt transport plane, realize the automatic operation of steel cord belt transport plane, can also in steel cord belt transport plane transported material process, the early fault of steel cord belt is detected in real time, and send audio alert signal by voice alarm circuit module, staff is reminded to overhaul in time, avoid and cause serious economic loss and personal casualty, improve the safety of steel cord belt transport plane work.
4, working stability of the present utility model and reliability high, without the need to frequent maintenance and repair, saved the man power and material that maintenance and repair expends.
5, of the present utility model practical, result of use is good, is convenient to promote the use of.
In sum, the utility model structure is simple, reasonable in design, use simple operation, can detect in real time the early fault of steel cord belt in steel cord belt transport plane transported material process, avoid and cause serious economic loss and personal casualty, improve the safety of steel cord belt transport plane work, practical, result of use is good, is convenient to promote the use of.
Below by drawings and Examples, the technical solution of the utility model is described in further detail.
Accompanying drawing explanation
Fig. 1 is schematic block circuit diagram of the present utility model.
Description of reference numerals:
1-Hall element; 2-programmable logic controller (PLC); 3-the first power module;
4-ARM microcontroller module; 4-1-A/D converter; 5-second source module;
6-SD card data storage circuitry; 7-frequency converter; 8-SD card;
9-electromagnetic valve driver; 10-source switch; 11-clock circuit module;
12-amplification circuit module; 13-filter circuit module; 14-motor driver;
15-transport motor; 17-electromagnetic valve; 18-cleaning motor;
19-touch LCD screen; 20-PROFIBUS communication circuit module;
21-RS-485 communication circuit module; 22-voice alarm circuit module.
Detailed description of the invention
As shown in Figure 1, the steel cord belt transport plane intelligent control system that the utility model comprises, described steel cord belt transport plane comprises steel cord belt, for driving the transport motor 15 of steel cord belt transporting cargo, turning device and clearing apparatus, described turning device controls upset by overturning hydraulic actuating cylinder, be connected with electromagnetic valve 17 in the oil supply loop of described upset hydraulic actuating cylinder, described clearing apparatus realizes cleaning function by cleaning motor 18 drive, the steel cord belt trouble detect circuit that described steel cord belt transport plane intelligent control system comprises main control circuit and connects with main control circuit, described main control circuit comprises programmable logic controller (PLC) 2 and the first power module 3 for each electricity consumption module for power supply in main control circuit, and the touch LCD screen 19 to connect with described programmable logic controller (PLC) 2 and PROFIBUS communication circuit module 20, the mouth of described programmable logic controller (PLC) 2 is connected to the frequency converter 7 for carrying out frequency control to transport motor 15, for drive the electromagnetic valve driver 9 of electromagnetic valve 17 and for drive cleaning motor 18 motor driver 14, described transport motor 15 connects with the mouth of frequency converter 7, described electromagnetic valve 17 connects with the mouth of electromagnetic valve driver 9, described cleaning motor 18 connects with the mouth of motor driver 14, described steel cord belt trouble detect circuit comprises inside and is integrated with the ARM microcontroller module 4 of A/D converter 4-1 and the second source module 5 for each electricity consumption module for power supply in described failure detector, and the SD card data storage circuitry 6 to connect with described ARM microcontroller module 4 and for the RS-485 communication circuit module 21 with programmable logic controller (PLC) 2, described SD card data storage circuitry 6 is connected to SD card 8, described second source module 5 is be in series with source switch 10 in the current supply circuit of each electricity consumption module for power supply in described failure detector, the input end of described ARM microcontroller module 4 is connected to the clock circuit module 11 for providing real-time clock signal for described failure detector, the input end of described A/D converter 4-1 is connected to the amplification circuit module 12 for amplifying signal, the input end of described amplification circuit module 12 is connected to the filter circuit module 13 for carrying out filtering to signal, the input end of described filter circuit module 13 is connected to the Hall element array for detecting steel cord belt early fault, described Hall element array is made up of multiple Hall element 1, the mouth of described ARM microcontroller module 4 is connected to the voice alarm circuit module 22 for sending audio alert signal.
In the present embodiment, described programmable logic controller (PLC) 2 is siemens PLC series of programmable logic controller.
In the present embodiment, described ARM microcontroller module 4 is ARM microcontroller chip LPC2132.
In the present embodiment, the capacity of described SD card 8 is 16GB.
In the present embodiment, described clock circuit module 11 is formed primarily of chip DS1302.
In the present embodiment, described RS-485 communication circuit module 21 is formed primarily of chip MAX485.
In the present embodiment, described Hall element array is made up of 3 ~ 7 Hall elements 1.
When the utility model uses, the control to transporting motor, turning device and clearing apparatus in steel cord belt transport plane can not only be realized, realize the automatic operation of steel cord belt transport plane, can also in steel cord belt transport plane transported material process, the early fault of steel cord belt is detected in real time, and send audio alert signal by voice alarm circuit module, staff is reminded to overhaul in time, avoid and cause serious economic loss and personal casualty, improve the safety of steel cord belt transport plane work.
The above; it is only preferred embodiment of the present utility model; not the utility model is imposed any restrictions; every above embodiment is done according to the utility model technical spirit any simple modification, change and equivalent structure change, all still belong in the protection domain of technical solutions of the utility model.
Claims (7)
1. a steel cord belt transport plane intelligent control system, described steel cord belt transport plane comprises steel cord belt, for driving the transport motor (15) of steel cord belt transporting cargo, turning device and clearing apparatus, described turning device controls upset by overturning hydraulic actuating cylinder, be connected with electromagnetic valve (17) in the oil supply loop of described upset hydraulic actuating cylinder, described clearing apparatus realizes cleaning function by cleaning motor (18) drive; it is characterized in that: the steel cord belt trouble detect circuit that described steel cord belt transport plane intelligent control system comprises main control circuit and connects with main control circuit, described main control circuit comprises programmable logic controller (PLC) (2) and the first power module (3) for each electricity consumption module for power supply in main control circuit, and the touch LCD screen (19) to connect with described programmable logic controller (PLC) (2) and PROFIBUS communication circuit module (20), the mouth of described programmable logic controller (PLC) (2) is connected to the frequency converter (7) for carrying out frequency control to transport motor (15), for drive the electromagnetic valve driver of electromagnetic valve (17) (9) and for drive cleaning motor (18) motor driver (14), described transport motor (15) connects with the mouth of frequency converter (7), described electromagnetic valve (17) connects with the mouth of electromagnetic valve driver (9), described cleaning motor (18) connects with the mouth of motor driver (14), described steel cord belt trouble detect circuit comprises inside and is integrated with the ARM microcontroller module (4) of A/D converter (4-1) and the second source module (5) for each electricity consumption module for power supply in described failure detector, and the SD card data storage circuitry (6) to connect with described ARM microcontroller module (4) and for the RS-485 communication circuit module (21) with programmable logic controller (PLC) (2), described SD card data storage circuitry (6) is connected to SD card (8), source switch (10) is in series with in the current supply circuit of described second source module (5) for electricity consumption module for power supply each in described failure detector, the input end of described ARM microcontroller module (4) is connected to the clock circuit module (11) for providing real-time clock signal for described failure detector, the input end of described A/D converter (4-1) is connected to the amplification circuit module (12) for amplifying signal, the input end of described amplification circuit module (12) is connected to the filter circuit module (13) for carrying out filtering to signal, the input end of described filter circuit module (13) is connected to the Hall element array for detecting steel cord belt early fault, described Hall element array is made up of multiple Hall element (1), the mouth of described ARM microcontroller module (4) is connected to the voice alarm circuit module (22) for sending audio alert signal.
2. according to steel cord belt transport plane intelligent control system according to claim 1, it is characterized in that: described programmable logic controller (PLC) (2) is siemens PLC series of programmable logic controller.
3. according to steel cord belt transport plane intelligent control system according to claim 1, it is characterized in that: described ARM microcontroller module (4) is ARM microcontroller chip LPC2132.
4. according to steel cord belt transport plane intelligent control system according to claim 1, it is characterized in that: the capacity of described SD card (8) is 16GB.
5. according to steel cord belt transport plane intelligent control system according to claim 1, it is characterized in that: described clock circuit module (11) is formed primarily of chip DS1302.
6. according to steel cord belt transport plane intelligent control system according to claim 1, it is characterized in that: described RS-485 communication circuit module (21) is formed primarily of chip MAX485.
7. according to steel cord belt transport plane intelligent control system according to claim 1, it is characterized in that: described Hall element array is made up of 3 ~ 7 Hall elements (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420731750.1U CN204341909U (en) | 2014-11-26 | 2014-11-26 | Steel cord belt transport plane intelligent control system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201420731750.1U CN204341909U (en) | 2014-11-26 | 2014-11-26 | Steel cord belt transport plane intelligent control system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN204341909U true CN204341909U (en) | 2015-05-20 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201420731750.1U Expired - Fee Related CN204341909U (en) | 2014-11-26 | 2014-11-26 | Steel cord belt transport plane intelligent control system |
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| Country | Link |
|---|---|
| CN (1) | CN204341909U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114955444A (en) * | 2022-06-09 | 2022-08-30 | 西安交通大学 | Coal mine belt conveyor control method, device, equipment and readable storage medium |
-
2014
- 2014-11-26 CN CN201420731750.1U patent/CN204341909U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114955444A (en) * | 2022-06-09 | 2022-08-30 | 西安交通大学 | Coal mine belt conveyor control method, device, equipment and readable storage medium |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20150520 Termination date: 20151126 |