CN106015411A - Wear-proof brake pad - Google Patents
Wear-proof brake pad Download PDFInfo
- Publication number
- CN106015411A CN106015411A CN201610489409.3A CN201610489409A CN106015411A CN 106015411 A CN106015411 A CN 106015411A CN 201610489409 A CN201610489409 A CN 201610489409A CN 106015411 A CN106015411 A CN 106015411A
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- CN
- China
- Prior art keywords
- parts
- wear
- phenol
- stirring
- brake pad
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
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- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 claims abstract description 44
- 229920001568 phenolic resin Polymers 0.000 claims abstract description 43
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 claims abstract description 28
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims abstract description 26
- 239000005011 phenolic resin Substances 0.000 claims abstract description 22
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 18
- 239000010959 steel Substances 0.000 claims abstract description 18
- 239000000843 powder Substances 0.000 claims abstract description 15
- 239000002994 raw material Substances 0.000 claims abstract description 15
- 235000017166 Bambusa arundinacea Nutrition 0.000 claims abstract description 14
- 235000017491 Bambusa tulda Nutrition 0.000 claims abstract description 14
- 241001330002 Bambuseae Species 0.000 claims abstract description 14
- 229920000049 Carbon (fiber) Polymers 0.000 claims abstract description 14
- 229920000459 Nitrile rubber Polymers 0.000 claims abstract description 14
- 235000015334 Phyllostachys viridis Nutrition 0.000 claims abstract description 14
- 239000005062 Polybutadiene Substances 0.000 claims abstract description 14
- 229920006231 aramid fiber Polymers 0.000 claims abstract description 14
- 239000011425 bamboo Substances 0.000 claims abstract description 14
- 239000004917 carbon fiber Substances 0.000 claims abstract description 14
- 239000003610 charcoal Substances 0.000 claims abstract description 14
- 239000003365 glass fiber Substances 0.000 claims abstract description 14
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 claims abstract description 14
- 239000010455 vermiculite Substances 0.000 claims abstract description 14
- 229910052902 vermiculite Inorganic materials 0.000 claims abstract description 14
- 235000019354 vermiculite Nutrition 0.000 claims abstract description 14
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims abstract description 13
- 229920002857 polybutadiene Polymers 0.000 claims abstract description 13
- 229910052624 sepiolite Inorganic materials 0.000 claims abstract description 13
- 235000019355 sepiolite Nutrition 0.000 claims abstract description 13
- 239000011787 zinc oxide Substances 0.000 claims abstract description 13
- 239000002006 petroleum coke Substances 0.000 claims abstract description 12
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims abstract description 4
- 239000000377 silicon dioxide Substances 0.000 claims abstract description 3
- 238000003756 stirring Methods 0.000 claims description 45
- 239000000463 material Substances 0.000 claims description 33
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 claims description 28
- 238000006243 chemical reaction Methods 0.000 claims description 27
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 24
- LPXPTNMVRIOKMN-UHFFFAOYSA-M sodium nitrite Chemical compound [Na+].[O-]N=O LPXPTNMVRIOKMN-UHFFFAOYSA-M 0.000 claims description 20
- 238000009413 insulation Methods 0.000 claims description 16
- 239000005543 nano-size silicon particle Substances 0.000 claims description 16
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 15
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 claims description 15
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 15
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 claims description 14
- 239000002253 acid Substances 0.000 claims description 14
- 238000002360 preparation method Methods 0.000 claims description 14
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 claims description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 13
- UAKNFLCLKRYKFO-UHFFFAOYSA-N acetylene aniline Chemical group C#C.NC=1C=CC=CC1 UAKNFLCLKRYKFO-UHFFFAOYSA-N 0.000 claims description 13
- 239000011734 sodium Substances 0.000 claims description 13
- 229910052708 sodium Inorganic materials 0.000 claims description 13
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 claims description 12
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 claims description 12
- 239000004327 boric acid Substances 0.000 claims description 12
- 239000011777 magnesium Substances 0.000 claims description 12
- 229910052749 magnesium Inorganic materials 0.000 claims description 12
- OWRCNXZUPFZXOS-UHFFFAOYSA-N 1,3-diphenylguanidine Chemical compound C=1C=CC=CC=1NC(=N)NC1=CC=CC=C1 OWRCNXZUPFZXOS-UHFFFAOYSA-N 0.000 claims description 11
- 238000000034 method Methods 0.000 claims description 11
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 claims description 10
- 239000007864 aqueous solution Substances 0.000 claims description 10
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N phenol group Chemical group C1(=CC=CC=C1)O ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims description 10
- 235000010288 sodium nitrite Nutrition 0.000 claims description 10
- 239000001117 sulphuric acid Substances 0.000 claims description 6
- 235000011149 sulphuric acid Nutrition 0.000 claims description 6
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 claims description 5
- 229910021529 ammonia Inorganic materials 0.000 claims description 5
- 238000001816 cooling Methods 0.000 claims description 5
- 230000018044 dehydration Effects 0.000 claims description 5
- 238000006297 dehydration reaction Methods 0.000 claims description 5
- 235000006408 oxalic acid Nutrition 0.000 claims description 5
- 239000000243 solution Substances 0.000 claims description 5
- 238000005406 washing Methods 0.000 claims description 5
- 239000004246 zinc acetate Substances 0.000 claims description 5
- 229920001807 Urea-formaldehyde Polymers 0.000 claims description 4
- ODGAOXROABLFNM-UHFFFAOYSA-N polynoxylin Chemical compound O=C.NC(N)=O ODGAOXROABLFNM-UHFFFAOYSA-N 0.000 claims description 4
- 238000010792 warming Methods 0.000 claims description 4
- 239000000571 coke Substances 0.000 claims description 2
- 239000003921 oil Substances 0.000 claims description 2
- 239000004575 stone Substances 0.000 claims description 2
- 239000010936 titanium Substances 0.000 claims description 2
- 229910052719 titanium Inorganic materials 0.000 claims description 2
- 150000002989 phenols Chemical class 0.000 claims 3
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 claims 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims 1
- 239000000835 fiber Substances 0.000 claims 1
- RCHKEJKUUXXBSM-UHFFFAOYSA-N n-benzyl-2-(3-formylindol-1-yl)acetamide Chemical compound C12=CC=CC=C2C(C=O)=CN1CC(=O)NCC1=CC=CC=C1 RCHKEJKUUXXBSM-UHFFFAOYSA-N 0.000 claims 1
- 229910052760 oxygen Inorganic materials 0.000 claims 1
- 239000001301 oxygen Substances 0.000 claims 1
- 235000012239 silicon dioxide Nutrition 0.000 claims 1
- 239000007787 solid Substances 0.000 claims 1
- 239000011701 zinc Substances 0.000 claims 1
- 229910052725 zinc Inorganic materials 0.000 claims 1
- 241000446313 Lamella Species 0.000 abstract 2
- 239000013078 crystal Substances 0.000 abstract 2
- 239000004113 Sepiolite Substances 0.000 abstract 1
- OOIOHEBTXPTBBE-UHFFFAOYSA-N [Na].[Fe] Chemical compound [Na].[Fe] OOIOHEBTXPTBBE-UHFFFAOYSA-N 0.000 abstract 1
- 229910021383 artificial graphite Inorganic materials 0.000 abstract 1
- NJLLQSBAHIKGKF-UHFFFAOYSA-N dipotassium dioxido(oxo)titanium Chemical compound [K+].[K+].[O-][Ti]([O-])=O NJLLQSBAHIKGKF-UHFFFAOYSA-N 0.000 abstract 1
- -1 phenolic aldehyde Chemical class 0.000 description 5
- 239000002783 friction material Substances 0.000 description 4
- RRTCFFFUTAGOSG-UHFFFAOYSA-N benzene;phenol Chemical compound C1=CC=CC=C1.OC1=CC=CC=C1 RRTCFFFUTAGOSG-UHFFFAOYSA-N 0.000 description 3
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N Boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 125000000304 alkynyl group Chemical group 0.000 description 2
- 229910052796 boron Inorganic materials 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- VWDWKYIASSYTQR-UHFFFAOYSA-N sodium nitrate Chemical compound [Na+].[O-][N+]([O-])=O VWDWKYIASSYTQR-UHFFFAOYSA-N 0.000 description 2
- 235000013599 spices Nutrition 0.000 description 2
- 229920001342 Bakelite® Polymers 0.000 description 1
- 229910003978 SiClx Inorganic materials 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 239000002969 artificial stone Substances 0.000 description 1
- 239000004637 bakelite Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- OPPWASLOVKWHCT-UHFFFAOYSA-N boric acid;phenol Chemical compound OB(O)O.OC1=CC=CC=C1 OPPWASLOVKWHCT-UHFFFAOYSA-N 0.000 description 1
- KVNRLNFWIYMESJ-UHFFFAOYSA-N butyronitrile Chemical compound CCCC#N KVNRLNFWIYMESJ-UHFFFAOYSA-N 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003412 degenerative effect Effects 0.000 description 1
- 150000001989 diazonium salts Chemical class 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- LCDFWRDNEPDQBV-UHFFFAOYSA-N formaldehyde;phenol;urea Chemical class O=C.NC(N)=O.OC1=CC=CC=C1 LCDFWRDNEPDQBV-UHFFFAOYSA-N 0.000 description 1
- 229910052738 indium Inorganic materials 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- SWHAQEYMVUEVNF-UHFFFAOYSA-N magnesium potassium Chemical compound [Mg].[K] SWHAQEYMVUEVNF-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 239000012528 membrane Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 229920006324 polyoxymethylene Polymers 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000012783 reinforcing fiber Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 239000011347 resin Substances 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
- 239000004317 sodium nitrate Substances 0.000 description 1
- 235000010344 sodium nitrate Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D69/00—Friction linings; Attachment thereof; Selection of coacting friction substances or surfaces
- F16D69/02—Composition of linings ; Methods of manufacturing
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09K—MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09K3/00—Materials not provided for elsewhere
- C09K3/14—Anti-slip materials; Abrasives
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
Abstract
The invention discloses a wear-proof brake pad. The wear-proof brake pad comprises a steel plate, a thermal-insulating layer and a friction block. The friction block is fixed to the steel plate through the thermal-insulating layer. The raw materials of the friction block comprise, by weight, 10-20 parts of phenolic resin, 3-12 parts of nitrile rubber, 2-10 parts of butadiene rubber, 5-10 parts of carbon fiber, 3-8 parts of aramid fiber, 2-5 parts of glass fiber, 10-30 parts of potassium titanate lamella crystals, 5-20 parts of iron sodium titanate lamella crystals, 20-40 parts of barium sulfate, 2-5 parts of nano-silica, 2-5 parts of sepiolite, 2-8 parts of alumina powder, 0.2-1.5 parts of accelerant D, 0.1-0.5 part of zinc oxide, 1-4 parts of vermiculite powder, 2-5 parts of petroleum coke, 1-5 parts of synthetic graphite and 3-10 parts of bamboo charcoal. The wear-proof brake pad is excellent in wear resistance and impact resistance, good in heat resistance and small in curing shrinkage.
Description
Technical field
The present invention relates to brake block technical field, particularly relate to a kind of wear-resistant brake block.
Background technology
In the brake system of automobile, brake block is the breaking piece of most critical.Brake block typically by steel plate,
Bonding thermal insulation layer and brake pad are constituted.Wherein, steel plate to come antirust through application;Thermal insulation layer is by not conducting heat
Material composition;Brake pad is made up of friction material, binding agent, is compressed in brake disc or brake during brake
Producing friction on drum, tire produces friction with ground simultaneously, after the kinetic energy that vehicle is advanced is converted into friction
Heat energy, thus reach the purpose of vehicle deceleration brake.During braking automobile, friction material comprehensive
Performance by the safety directly influenced in vehicle traveling process and comfortable, its require to have good mechanical strength,
Good heat stability and excellent wearability.Adhesive is the main component of friction material, most-often used
Adhesive is phenolic resin, and it has excellent heat resistance and mechanical performance, electrical insulating property and molding add
Work is functional, and raw material is easy to get, low price, technique and the advantage such as the equipment of production is simple.But common phenol
Its wearability of urea formaldehyde is the most less desirable, and the brake block made with it exists much higher hard, fragility greatly,
Cure shrinkage is big, and the defect that coefficient of thermal expansion is big causes the performance of brake block to be remarkably decreased.
Summary of the invention
The technical problem existed based on background technology, the present invention proposes a kind of wear-resistant brake block, and it is wear-resisting
Performance and excellent shock resistance, heat-resist, cure shrinkage is little.
The wear-resistant brake block of one that the present invention proposes, including steel plate, thermal insulation layer and brake pad;Brake pad leads to
Cross thermal insulation layer to be fixed on steel plate;The raw material of described brake pad includes by weight: phenolic resin 10-20 part,
Nitrile rubber 3-12 part, butadiene rubber 2-10 part, carbon fiber 5-10 part, aramid fiber 3-8 part, glass
Fiber 2-5 part, magnesium titanate platelet 10-30 part, metatitanic acid ferrum sodium platelet 5-20 part, barium sulfate 20-40 part,
Nano silicon 2-5 part, meerschaum 2-5 part, alumina powder 2-8 part, diphenylguanidine 0.2-1.5 part,
Zinc oxide 0.1-0.5 part, vermiculite power 1-4 part, petroleum coke 2-5 part, Delanium 1-5 part, bamboo charcoal 3-10
Part.
Preferably, the raw material of described brake pad includes by weight: phenolic resin 13-17 part, nitrile rubber 7-11
Part, butadiene rubber 5.8-8 part, carbon fiber 6.8-8.5 part, aramid fiber 5.6-7 part, glass fibre 3.2-4
Part, magnesium titanate platelet 19-25 part, metatitanic acid ferrum sodium platelet 10-15 part, barium sulfate 30-36 part, nano-silica
SiClx 3.2-4 part, meerschaum 3.2-4 part, alumina powder 5-6 part, diphenylguanidine 0.8-1.3 part, zinc oxide
0.32-0.4 part, vermiculite power 2-3.6 part, petroleum coke 3-4 part, Delanium 2.5-4.2 part, bamboo charcoal 5-7.1
Part.
Preferably, the raw material of described brake pad includes by weight: 17 parts of phenolic resin, nitrile rubber 8 parts,
Butadiene rubber 8 parts, 7 parts of carbon fiber, aramid fiber 5.8 parts, glass fibre 3.2 parts, magnesium titanate platelet 25
Part, metatitanic acid ferrum sodium platelet 12 parts, 32 parts of barium sulfate, nano silicon 3.2 parts, meerschaum 4 parts, oxidation
Aluminium powder 5.6 parts, diphenylguanidine 1.2 parts, zinc oxide 0.38 part, vermiculite power 2 parts, petroleum coke 3 parts, artificial stone
Ink 4 parts, bamboo charcoal 7 parts.
Preferably, described phenolic resin is phenol-formaldehyde resin modified;Described phenol-formaldehyde resin modified is according to following technique
It is prepared: under stirring, 4-aminobenzene acetylene is added in aqueous sulfuric acid, drop after stirring
Temperature, to 0 DEG C, adds sodium nitrite in aqueous solution, and regulation temperature is 0 DEG C of stirring reaction 0.5-1.5h, and reaction terminates
After obtain material A;Phenol, zinc acetate, oxalic acid and boric acid are added in reaction unit, heat up after stirring
To 95-100 DEG C, stirring 1.5-2.5h, add formalin after being cooled to 65-75 DEG C, regulation temperature is
Stirring reaction 5-7h after 80-90 DEG C, adds ammonia after having reacted, add methanol aqueous solution after stirring,
Back flow reaction 2-3h at 92-95 DEG C, is cooled to 55-60 DEG C after having reacted, then obtain through dehydration, cooling
Material B;Material B is added in NaOH solution, be cooled to 0 DEG C after stirring 1-2h, be subsequently adding material A, adjust
The pH value of joint system stirs reaction 2-3.5h to 8-9, reacts after terminating through washing, filter, be dried to obtain institute
State phenol-formaldehyde resin modified;In the preparation process of phenol-formaldehyde resin modified, by 4-aminobenzene acetylene in sulphuric acid and Asia
Under conditions of sodium nitrate exists, react, obtained diazonium compound, carry out with phenolic resin the most again
Reaction, thus in phenolic resin, introduce alkynyl, significantly improve its thermostability, meanwhile, in phenolic aldehyde tree
In the preparation process of fat, introduce boric acid, boric acid by with phenol generate boric acid phenol fat, then with formaldehyde or
Polyformaldehyde reaction generates containing boron bakelite resin, thus has been incorporated in system by boron atom, coordinates with alkynyl
After, significantly improve the thermostability of system, TRANSIENT HIGH TEMPERATURE performance, give the excellent heat stability of brake block,
The less coefficient of expansion, improves the mar proof of brake block.
Preferably, in the preparation process of phenol-formaldehyde resin modified, 4-aminobenzene acetylene is added drop-wise to aqueous sulfuric acid
In, and rate of addition is that 50-65 drips/min.
Preferably, in the preparation process of phenol-formaldehyde resin modified, 4-aminobenzene acetylene, sulphuric acid, sodium nitrite
Weight ratio be 15-25:40-50:20-30.
Preferably, in the preparation process of phenol-formaldehyde resin modified, the mass fraction of aqueous sulfuric acid is 20-35%.
Preferably, in the preparation process of phenol-formaldehyde resin modified, phenol, boric acid, the weight ratio of formaldehyde are
20-30:3-10:10-20。
Preferably, in the preparation process of phenol-formaldehyde resin modified, material B, the weight ratio of material A are
8-15:10-25。
Preferably, the mean diameter of described nano silicon is 20-35nm.
Brake pad in the present invention can be prepared according to following technique: by proportioning by phenolic resin, butyronitrile
Rubber, butadiene rubber, carbon fiber, aramid fiber, glass fibre, magnesium titanate platelet, metatitanic acid ferrum sodium sheet
Crystalline substance, barium sulfate, nano silicon, meerschaum, alumina powder, zinc oxide, vermiculite power add kneader
In, at 110-120 DEG C, carry out wet method spice 30-50min;Temperature is reduced to 80-90 DEG C, adds residue
Mixed material is obtained after dry method spice 3-5min after raw material;By mixed material at 120-135 DEG C, 20-30MPa
Under the conditions of hot-forming 20-30s obtain described brake pad.
Wear-resistant brake block of the present invention, the raw material of its brake pad, with phenolic resin as major ingredient, and add
It is modified by nitrile rubber and butadiene rubber, serves toughness reinforcing while keeping superior heat resistance
Effect, significantly improves the toughness of brake block, improves that simple phenolic resin fragility is big, the lacking of poor toughness
Fall into;Add carbon fiber, aramid fiber and glass fibre and be used in mixed way as reinforcing fiber, itself and matrix
Affinity is good, and three's performance is worked in coordination with, and makes brake pad have preferable intensity, elastic modelling quantity and wearability, carries
The high brake pad stability at each temperature section, gives the incompressible and impact resistance that brake pad is excellent simultaneously,
Improve the polishing machine of brake block;In metatitanic acid ferrum sodium platelet addition system, in process of friction and wear, can quilt
Aoxidizing and be attached on friction material surface, being more beneficial for being formed and stablizing transfer membrane, part replaces magnesium titanate
After platelet, significantly improve braking stationarity and the wearability of brake block;Barium sulfate, nano silicon,
In meerschaum, alumina powder, zinc oxide, vermiculite power, petroleum coke, Delanium, bamboo charcoal addition system,
Can improve the high temperature friction coefficient of brake block, reduce wear rate, regulate simultaneously the thermal stability of brake pad with
And job stability, petroleum coke therein, Delanium, bamboo charcoal coordinate in addition system, can regulate and rub
Wipe coefficient, reduce noise and high-temperature hot degenerative.
Detailed description of the invention
Below, by specific embodiment, technical scheme is described in detail.
Embodiment 1
The wear-resistant brake block of one that the present invention proposes, including steel plate, thermal insulation layer and brake pad;Brake pad leads to
Cross thermal insulation layer to be fixed on steel plate;The raw material of described brake pad includes by weight: 20 parts of phenolic resin, fourth
Nitrile rubber 3 parts, butadiene rubber 10 parts, 5 parts of carbon fiber, aramid fiber 8 parts, glass fibre 2 parts, titanium
Brilliant 30 parts of acid potassium magnesium sheet, metatitanic acid ferrum sodium platelet 5 parts, 40 parts of barium sulfate, nano silicon 2 parts, sea
Afrodite 5 parts, alumina powder 2 parts, diphenylguanidine 1.5 parts, zinc oxide 0.1 part, vermiculite power 4 parts, stone
Oil coke 2 parts, Delanium 5 parts, bamboo charcoal 3 parts.
Embodiment 2
The wear-resistant brake block of one that the present invention proposes, including steel plate, thermal insulation layer and brake pad;Brake pad leads to
Cross thermal insulation layer to be fixed on steel plate;The raw material of described brake pad includes by weight: 10 parts of phenolic resin, fourth
Nitrile rubber 12 parts, butadiene rubber 2 parts, 10 parts of carbon fiber, aramid fiber 3 parts, glass fibre 5 parts,
Magnesium titanate platelet 10 parts, metatitanic acid ferrum sodium platelet 20 parts, 20 parts of barium sulfate, nano silicon 5 parts,
Meerschaum 2 parts, alumina powder 8 parts, diphenylguanidine 0.2 part, zinc oxide 0.5 part, vermiculite power 1 part,
Petroleum coke 5 parts, Delanium 1 part, bamboo charcoal 10 parts.
Embodiment 3
The wear-resistant brake block of one that the present invention proposes, including steel plate, thermal insulation layer and brake pad;Brake pad leads to
Cross thermal insulation layer to be fixed on steel plate;The raw material of described brake pad includes by weight: 17 parts of phenolic resin, fourth
Nitrile rubber 7 parts, butadiene rubber 8 parts, 6.8 parts of carbon fiber, aramid fiber 7 parts, glass fibre 3.2 parts,
Magnesium titanate platelet 25 parts, metatitanic acid ferrum sodium platelet 10 parts, 36 parts of barium sulfate, nano silicon 3.2 parts,
Meerschaum 4 parts, alumina powder 5 parts, diphenylguanidine 1.3 parts, zinc oxide 0.32 part, vermiculite power 3.6 parts,
Petroleum coke 3 parts, Delanium 4.2 parts, bamboo charcoal 5 parts;
Wherein, described phenolic resin is phenol-formaldehyde resin modified;Described phenol-formaldehyde resin modified enters according to following technique
Row preparation: under stirring, 4-aminobenzene acetylene is added drop-wise in the aqueous sulfuric acid that mass fraction is 35%,
And rate of addition is 50/min, after stirring, it is cooled to 0 DEG C, addition sodium nitrite in aqueous solution, wherein,
4-aminobenzene acetylene, sulphuric acid, the weight ratio of sodium nitrite are 25:40:30, and regulation temperature is that 0 DEG C of stirring is anti-
0.5h, reaction is answered to obtain material A after terminating;Phenol, zinc acetate, oxalic acid and boric acid are added in reaction unit,
It is warming up to 100 DEG C after stirring, stirs 1.5h, after being cooled to 75 DEG C, add formalin, wherein, benzene
Phenol, boric acid, the weight ratio of formaldehyde are 20:10:10, and after regulation temperature is 90 DEG C, 5h is reacted in stirring, has reacted
Add ammonia after one-tenth, add methanol aqueous solution, back flow reaction 2h at 95 DEG C after stirring, drop after having reacted
Temperature, to 60 DEG C, then obtains material B through dehydration, cooling;Material B is added in NaOH solution, after stirring 1h
Being cooled to 0 DEG C, be subsequently adding material A, wherein, material B, the weight ratio of material A are 8:25, regulation system
PH value to stirring reaction 3.5h after 8, reaction terminate after through washing, filter, be dried to obtain described modified phenolic
Resin;
The mean diameter of described nano silicon is 30nm.
Embodiment 4
The wear-resistant brake block of one that the present invention proposes, including steel plate, thermal insulation layer and brake pad;Brake pad leads to
Cross thermal insulation layer to be fixed on steel plate;The raw material of described brake pad includes by weight: 13 parts of phenolic resin, fourth
Nitrile rubber 11 parts, butadiene rubber 5.8 parts, 8.5 parts of carbon fiber, aramid fiber 5.6 parts, glass fibre 4
Part, magnesium titanate platelet 19 parts, metatitanic acid ferrum sodium platelet 15 parts, 30 parts of barium sulfate, nano silicon 4
Part, meerschaum 3.2 parts, alumina powder 6 parts, diphenylguanidine 0.8 part, zinc oxide 0.4 part, vermiculite power 2
Part, petroleum coke 4 parts, Delanium 2.5 parts, bamboo charcoal 7.1 parts;
Wherein, described phenolic resin is phenol-formaldehyde resin modified;Described phenol-formaldehyde resin modified enters according to following technique
Row preparation: under stirring, 4-aminobenzene acetylene is added drop-wise in the aqueous sulfuric acid that mass fraction is 20%,
And rate of addition is 65/min, after stirring, it is cooled to 0 DEG C, addition sodium nitrite in aqueous solution, wherein,
4-aminobenzene acetylene, sulphuric acid, the weight ratio of sodium nitrite are 15:50:20, and regulation temperature is that 0 DEG C of stirring is anti-
1.5h, reaction is answered to obtain material A after terminating;Phenol, zinc acetate, oxalic acid and boric acid are added in reaction unit,
It is warming up to 95 DEG C after stirring, stirs 2.5h, after being cooled to 65 DEG C, add formalin, wherein, benzene
Phenol, boric acid, the weight ratio of formaldehyde are 30:3:20, and after regulation temperature is 80 DEG C, 7h is reacted in stirring, and reaction completes
Rear addition ammonia, adds methanol aqueous solution, back flow reaction 3h at 92 DEG C, lowers the temperature after having reacted after stirring
To 55 DEG C, then obtain material B through dehydration, cooling;Material B is added in NaOH solution, drop after stirring 2h
Temperature, to 0 DEG C, is subsequently adding material A, and wherein, material B, the weight ratio of material A are 15:10, regulation system
PH value stirs reaction 2h after 9, reacts after terminating through washing, filter, be dried to obtain described phenol-formaldehyde resin modified;
The mean diameter of described nano silicon is 20nm.
Embodiment 5
The wear-resistant brake block of one that the present invention proposes, including steel plate, thermal insulation layer and brake pad;Brake pad leads to
Cross thermal insulation layer to be fixed on steel plate;The raw material of described brake pad includes by weight: 17 parts of phenolic resin, fourth
Nitrile rubber 8 parts, butadiene rubber 8 parts, 7 parts of carbon fiber, aramid fiber 5.8 parts, glass fibre 3.2 parts,
Magnesium titanate platelet 25 parts, metatitanic acid ferrum sodium platelet 12 parts, 32 parts of barium sulfate, nano silicon 3.2 parts,
Meerschaum 4 parts, alumina powder 5.6 parts, diphenylguanidine 1.2 parts, zinc oxide 0.38 part, vermiculite power 2 parts,
Petroleum coke 3 parts, Delanium 4 parts, bamboo charcoal 7 parts;
Wherein, described phenolic resin is phenol-formaldehyde resin modified;Described phenol-formaldehyde resin modified enters according to following technique
Row preparation: under stirring, 4-aminobenzene acetylene is added drop-wise in the aqueous sulfuric acid that mass fraction is 30%,
And rate of addition is 60/min, after stirring, it is cooled to 0 DEG C, addition sodium nitrite in aqueous solution, wherein,
4-aminobenzene acetylene, sulphuric acid, the weight ratio of sodium nitrite are 20:45:26, and regulation temperature is that 0 DEG C of stirring is anti-
1.2h, reaction is answered to obtain material A after terminating;Phenol, zinc acetate, oxalic acid and boric acid are added in reaction unit,
It is warming up to 98 DEG C after stirring, stirs 2.1h, after being cooled to 70 DEG C, add formalin, wherein, benzene
Phenol, boric acid, the weight ratio of formaldehyde are 26:7:13, and after regulation temperature is 86 DEG C, 6.2h is reacted in stirring, has reacted
Adding ammonia after one-tenth, add methanol aqueous solution after stirring, back flow reaction 2.8h at 93 DEG C, after having reacted
It is cooled to 57 DEG C, then obtains material B through dehydration, cooling;Material B is added in NaOH solution, stir 1.6h
After be cooled to 0 DEG C, be subsequently adding material A, wherein, material B, the weight ratio of material A are 12:21, regulate body
The pH value of system stirs reaction 3.2h after 8, reacts after terminating through washing, filter, be dried to obtain described modified phenol
Urea formaldehyde;
The mean diameter of described nano silicon is 35nm.
The above, the only present invention preferably detailed description of the invention, but protection scope of the present invention not office
Being limited to this, any those familiar with the art is in the technical scope that the invention discloses, according to this
The technical scheme of invention and inventive concept thereof in addition equivalent or change, all should contain the protection in the present invention
Within the scope of.
Claims (10)
1. a wear-resistant brake block, including steel plate, thermal insulation layer and brake pad;Brake pad is solid by thermal insulation layer
It is scheduled on steel plate;It is characterized in that, the raw material of described brake pad includes by weight: phenolic resin 10-20
Part, nitrile rubber 3-12 part, butadiene rubber 2-10 part, carbon fiber 5-10 part, aramid fiber 3-8 part,
Glass fibre 2-5 part, magnesium titanate platelet 10-30 part, metatitanic acid ferrum sodium platelet 5-20 part, barium sulfate 20-40
Part, nano silicon 2-5 part, meerschaum 2-5 part, alumina powder 2-8 part, diphenylguanidine 0.2-1.5
Part, zinc oxide 0.1-0.5 part, vermiculite power 1-4 part, petroleum coke 2-5 part, Delanium 1-5 part, bamboo
Charcoal 3-10 part.
The most wear-resistant brake block, it is characterised in that the raw material of described brake pad is pressed
Weight portion includes: phenolic resin 13-17 part, nitrile rubber 7-11 part, butadiene rubber 5.8-8 part, carbon fiber
6.8-8.5 part, aramid fiber 5.6-7 part, glass fibre 3.2-4 part, magnesium titanate platelet 19-25 part, titanium
Acid ferrum sodium platelet 10-15 part, barium sulfate 30-36 part, nano silicon 3.2-4 part, meerschaum 3.2-4 part,
Alumina powder 5-6 part, diphenylguanidine 0.8-1.3 part, zinc oxide 0.32-0.4 part, vermiculite power 2-3.6 part, stone
Oil coke 3-4 part, Delanium 2.5-4.2 part, bamboo charcoal 5-7.1 part.
Wear-resistant brake block the most according to claim 1 or claim 2, it is characterised in that the raw material of described brake pad
Include by weight: 17 parts of phenolic resin, nitrile rubber 8 parts, butadiene rubber 8 parts, 7 parts of carbon fiber, aramid fiber
Fiber 5.8 parts, glass fibre 3.2 parts, magnesium titanate platelet 25 parts, metatitanic acid ferrum sodium platelet 12 parts, barium sulfate
32 parts, nano silicon 3.2 parts, meerschaum 4 parts, alumina powder 5.6 parts, diphenylguanidine 1.2 parts, oxygen
Change 0.38 part of zinc, vermiculite power 2 parts, petroleum coke 3 parts, Delanium 4 parts, bamboo charcoal 7 parts.
4. according to brake block wear-resistant according to any one of claim 1-3, it is characterised in that described phenolic aldehyde
Resin is phenol-formaldehyde resin modified;Described phenol-formaldehyde resin modified is prepared according to following technique: at stirring
Under, 4-aminobenzene acetylene is added in aqueous sulfuric acid, after stirring, is cooled to 0 DEG C, add sodium nitrite
Aqueous solution, regulation temperature is 0 DEG C of stirring reaction 0.5-1.5h, and reaction obtains material A after terminating;By phenol,
Zinc acetate, oxalic acid and boric acid add in reaction unit, are warming up to 95-100 DEG C after stirring, stirring
1.5-2.5h, adds formalin after being cooled to 65-75 DEG C, after regulation temperature is 80-90 DEG C, stirring is reacted
5-7h, adds ammonia after having reacted, addition methanol aqueous solution after stirring, back flow reaction 2-3h at 92-95 DEG C,
It is cooled to 55-60 DEG C after having reacted, then obtains material B through dehydration, cooling;Material B is added NaOH
In solution, it is cooled to 0 DEG C after stirring 1-2h, is subsequently adding material A, stir after the pH value of regulation system to 8-9
Reaction 2-3.5h, reacts after terminating through washing, filter, be dried to obtain described phenol-formaldehyde resin modified.
The most wear-resistant brake block, it is characterised in that in the system of phenol-formaldehyde resin modified
During Bei, 4-aminobenzene acetylene is added drop-wise in aqueous sulfuric acid, and rate of addition is that 50-65 drips/min.
6. according to brake block wear-resistant described in claim 4 or 5, it is characterised in that at phenol-formaldehyde resin modified
In preparation process, 4-aminobenzene acetylene, sulphuric acid, the weight ratio of sodium nitrite are 15-25:40-50:20-30.
7. according to brake block wear-resistant according to any one of claim 4-6, it is characterised in that at modified phenol
In the preparation process of urea formaldehyde, the mass fraction of aqueous sulfuric acid is 20-35%.
8. according to brake block wear-resistant according to any one of claim 4-7, it is characterised in that at modified phenol
In the preparation process of urea formaldehyde, phenol, boric acid, the weight ratio of formaldehyde are 20-30:3-10:10-20.
9. according to brake block wear-resistant according to any one of claim 4-8, it is characterised in that at modified phenol
In the preparation process of urea formaldehyde, material B, the weight ratio of material A are 8-15:10-25.
10. according to brake block wear-resistant according to any one of claim 1-9, it is characterised in that described nanometer
The mean diameter of silicon dioxide is 20-35nm.
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CN106641033A (en) * | 2016-12-23 | 2017-05-10 | 北京天宜上佳新材料股份有限公司 | Friction material, haulage motor brake shoe containing same and preparation method |
CN108006118A (en) * | 2017-11-25 | 2018-05-08 | 杨彦红 | A kind of new anti-shearing brake block of NOA wear resistant and impact resistants |
CN108545997A (en) * | 2018-04-04 | 2018-09-18 | 烟台孚瑞克森汽车部件有限公司 | A kind of high-performance is without copper environment-friendly type ceramic frication material and its manufacturing process |
CN110105705A (en) * | 2019-05-17 | 2019-08-09 | 宁波红卓塑业科技有限公司 | A kind of friction plate factory formula and production technology |
CN110628171A (en) * | 2019-08-13 | 2019-12-31 | 北京天仁道和新材料有限公司 | Friction material, long-service-life friction lining and preparation method thereof |
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CN110760108A (en) * | 2019-11-22 | 2020-02-07 | 石家庄硕若科技有限公司 | Preparation method of rubber powder with functions of reducing friction and noise |
CN114135612A (en) * | 2021-12-06 | 2022-03-04 | 东营宝丰汽车配件有限公司 | Method for preparing brake pad by using potassium magnesium titanate lamella crystal |
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Denomination of invention: Wear resistant brake pad Effective date of registration: 20211104 Granted publication date: 20190312 Pledgee: Wuhu Jinsheng Rural Commercial Bank Co.,Ltd. Pledgor: WUHU DEYE FRICTION MATERIAL Co.,Ltd. Registration number: Y2021980011860 |