CN106013530B - The reinforcement structure of concrete shear force wall based on 3D printing - Google Patents

The reinforcement structure of concrete shear force wall based on 3D printing Download PDF

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Publication number
CN106013530B
CN106013530B CN201610490281.2A CN201610490281A CN106013530B CN 106013530 B CN106013530 B CN 106013530B CN 201610490281 A CN201610490281 A CN 201610490281A CN 106013530 B CN106013530 B CN 106013530B
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precast concrete
concrete shell
wall
printing
layer
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CN106013530A (en
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葛杰
马荣全
苗冬梅
白洁
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China Construction Eighth Engineering Division Co Ltd
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China Construction Eighth Engineering Division Co Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/001Rapid manufacturing of 3D objects by additive depositing, agglomerating or laminating of material
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • E04B2/8605Walls made by casting, pouring, or tamping in situ made in permanent forms without spacers
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y80/00Products made by additive manufacturing
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/84Walls made by casting, pouring, or tamping in situ
    • E04B2/86Walls made by casting, pouring, or tamping in situ made in permanent forms
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04GSCAFFOLDING; FORMS; SHUTTERING; BUILDING IMPLEMENTS OR AIDS, OR THEIR USE; HANDLING BUILDING MATERIALS ON THE SITE; REPAIRING, BREAKING-UP OR OTHER WORK ON EXISTING BUILDINGS
    • E04G21/00Preparing, conveying, or working-up building materials or building elements in situ; Other devices or measures for constructional work
    • E04G21/12Mounting of reinforcing inserts; Prestressing

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Electromagnetism (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Physics & Mathematics (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)
  • Producing Shaped Articles From Materials (AREA)
  • Retaining Walls (AREA)
  • Bulkheads Adapted To Foundation Construction (AREA)
  • Load-Bearing And Curtain Walls (AREA)
  • Panels For Use In Building Construction (AREA)

Abstract

The invention discloses a kind of reinforcement structure of concrete shear force wall based on 3D printing, concrete shear force wall includes the molding precast concrete shell of 3D printing and pours in the concrete in the precast concrete shell;The reinforcement structure is embedded in horizontal bar and tension rib in the precast concrete shell when being included in precast concrete shell described in 3D printing, and vertically bound before pouring the concrete in the vertical bar on the horizontal bar, the both ends of the horizontal bar and the tension rib are embedded in respectively in the precast concrete shell;The surface of the precast concrete shell is formed with concave convex texture.The present invention prevents the mould that rises by tension rib prefabricated between the inner wall surface and wall face of precast concrete shell, and the horizontal bar of shear wall is also embedded between precast concrete shell in advance, and bring construction is inconvenient when avoiding installation after horizontal bar, simplifies construction.

Description

The reinforcement structure of concrete shear force wall based on 3D printing
The present invention is that application No. is the Chinese patent application of the 201410437818.X " concrete shear force walls based on 3D printing The divisional application of structure and its construction method " (applying date: on 08 29th, 2014).
Technical field
The present invention relates to matching for a kind of shear wall construction field more particularly to a kind of concrete shear force wall based on 3D printing Muscle structure.
Background technique
Traditional shear wall construction uses cast-in-place concrete construction, first binding shear force wall reinforcing steel bar cage, including shear wall water Flat muscle and shear wall vertical bar after the completion of steel reinforcement cage binding, install shear wall formwork in steel reinforcement cage two sides, and the template of two sides is adopted It is carried out with the mode for wearing tension rib to drawknot is drawn, to prevent the mould that rises in later period concreting process, finally in template Shear wall concrete is inside poured, the form removal after concrete final set completes construction.
Traditional cast-in-place concrete shear wall working procedure is many and diverse, and can not be adapted to fabricated reinforced concrete structure, fits It is small with range, it is unfavorable for the development of building structure.
Assembled steel reinforced concrete structure be building structure development an important directions, be conducive to building industrialization development, Raising production efficiency is energy saving and develops Green environmental-protection building.A kind of preferable assembled steel reinforced concrete structure is using outer The cast-in-place assembled steel reinforced concrete structure built of shell preformed core protects the concrete of the beam of assembled steel reinforced concrete structure, column component Sheath is prefabricated together with stirrup, forms degree of lip-rounding precast concrete shell;Shell assembly positions and after configuring main reinforcement, in pouring in shell Core concrete not only facilitates construction in this way but also saves template, is conducive to building industrialization.
But this precast reinforced concrete structure can not be suitable for applying for shear wall due to that can not install tension rib Work, therefore, it is necessary to propose how one kind installs tension rib in precast concrete shell come hair when preventing casting concrete The raw modulus problem that rises.
Summary of the invention
Technical problem to be solved by the invention is to provide one kind can prevent from rising concrete based on 3D printing of mould to cut The reinforcement structure of power wall saves material, manpower, time cost etc. under the premise of guaranteeing quality and safety, meets green and apply Work requirement.
In order to realize the above technical effect,
The invention discloses a kind of reinforcement structure of concrete shear force wall based on 3D printing, concrete shear force wall includes 3D It the precast concrete shell of printing shaping and pours in the concrete in the precast concrete shell;The reinforcement structure includes The horizontal bar and tension rib being embedded in when the precast concrete shell described in 3D printing in the precast concrete shell, Yi Jiyu It vertically binds before pouring the concrete in the vertical bar on the horizontal bar, the both ends difference of the horizontal bar and the tension rib It is embedded in the precast concrete shell;The surface of the precast concrete shell is formed with concave convex texture.
The reinforcement structure of the concrete shear force wall based on 3D printing, which further improves, to be, the precast concrete Shell includes using 3D printing integrated molding and shape adaptation is in an inner wall surface of concrete shear force wall, a wall face and set on institute The two sides metope for stating inner wall surface Yu the wall face two sides, is connected with drawing described in multiple tracks between the inner wall surface and the wall face Muscle is tied, the both ends of the tension rib are embedded in respectively in the inner wall surface and the wall face.
The reinforcement structure of the concrete shear force wall based on 3D printing, which further improves, to be, the two of the tension rib End is bent upward or downward.
The reinforcement structure of the concrete shear force wall based on 3D printing, which further improves, to be, the horizontal bar is parallel In the inner wall surface and the wall face, the both ends of the horizontal bar are embedded in respectively in the two sides metope;The vertical bar is perpendicular To being inserted in the precast concrete shell, and bind in the inside of the horizontal bar.
The present invention due to use above technical scheme, make it have it is following the utility model has the advantages that
By using the construction of the reinforced concrete structure based on 3D printing, original pouring template is replaced to construct, with 3D printing The integrally formed precast concrete shell of technology acts not only as the mould of shear wall such as the inner wall surface and wall face of shear wall Plate, itself can also be avoided after shear wall concreting, form removal is applied as a part of shear wall, therefore Work saves working procedure, saves template, is conducive to building industrialization.
By the way that tension rib is arranged between inner wall surface and wall face when making precast shear wall inner wall surface and wall face, The mould that rises when concreting is prevented, and the horizontal bar of shear wall is also embedded between inner wall surface and wall face in advance, is avoided Construction brought by installing after horizontal bar is inconvenient, simplifies construction.
Precast concrete shell, the shape on the inner surface of precast concrete shell are integrally formed by using 3D printing technique At continuous concave convex texture, the inner surface of precast concrete shell and the contact surface in it between note concrete are increased, is compared Smooth inner surface, increases frictional force, improves bond strength, avoids shelling phenomenon.
Detailed description of the invention
Fig. 1 be using the present invention is based on the reinforcement structure of the concrete shear force wall of 3D printing complete based on 3D printing Concrete shear wall structure schematic view of facade structure.
Fig. 2 is the A-A cross-sectional view of Fig. 1.
Fig. 3 is the construction schematic diagram of first layer precast concrete shell of the present invention.
Fig. 4 is the construction schematic diagram of first layer tension rib of the present invention.
Fig. 5 is the construction schematic diagram of second layer precast concrete shell of the present invention.
Fig. 6 is the construction schematic diagram of first layer horizontal bar of the present invention.
Fig. 7 is the construction schematic diagram of third layer precast concrete shell of the present invention.
Fig. 8 is the schematic diagram after the completion of precast concrete shell construction of the present invention.
Specific embodiment
With reference to the accompanying drawing and specific embodiment the present invention is described in further detail.
Referring initially to shown in Fig. 1, to use, the present invention is based on the reinforcement structures of the concrete shear force wall of 3D printing to have made At the concrete shear wall structure based on 3D printing, should concrete shear wall structure based on 3D printing mainly by concrete Native shell 11, shear wall tension rib 12, shear wall horizontal bar 13, shear wall vertical bar 14, and pour in precast concrete shell Concrete in 11 is constituted.Cooperate shown in Fig. 2, the shape adaptation of precast concrete shell 11 is beaten in shear wall, including using 3D Print an integrally formed inner wall surface 111, a wall face 112 and the two sides metope set on inner wall surface 111 and 112 two sides of wall face 113, inner wall surface 111, wall face 112 and the two sides metope 113 of precast concrete shell 11 are formed using 3D printing technique production, It is formed with concave convex texture 15 on the surface of precast concrete shell 11, is increased in the inner surface and its of precast concrete shell 11 Contact surface between note concrete increases frictional force compared to smooth inner surface, improves bond strength, avoids shelling Phenomenon.Horizontal bar 13 is parallel to inner wall surface 111 and wall face 112, and the both ends of horizontal bar 13 are embedded in two sides metope 113 respectively Interior, vertical bar 14 is vertically inserted in precast concrete shell 11, and is bound in the inside of horizontal bar 13.The both ends of tension rib 12 point It is not embedded in inner wall surface 111 and wall face 112, and the both ends of tension rib 12 are bent upward or downward, is used to drawknot two sides Inner wall surface 111 and wall face 112.By make shear wall precast concrete shell 11 when, in precast concrete shell Tension rib 12 is set between 11 inner wall surface 111 and wall face 112, come the modulus problem that rises when preventing concreting.It is making When making the precast concrete shell 11 of shear wall, by 13 pre-plugged of horizontal bar of shear wall in the side of precast concrete shell 11 , can be inconvenient to avoid bring construction when being installed after horizontal bar 13 in metope 113, simplify construction.Vertical bar 14 directly vertically plugs Between inner wall surface 111 and wall face 112, and with the horizontal bar 13 and the tension rib that are embedded between inner wall surface 111 and wall face 112 in advance 12 mutual binding and fixing.Using the construction of the reinforced concrete structure based on 3D printing, replaces original pouring template to construct, beaten with 3D The integrally formed precast concrete shell of print technology acts not only as the template of shear wall, itself also can be as shear wall Therefore a part avoids after shear wall concreting, the construction of form removal saves working procedure, saves mould Plate is conducive to building industrialization.
In conjunction with shown in Fig. 3 to Fig. 8, for using the present invention is based on the reinforcement structures of the concrete shear force wall of 3D printing to make base It is specific as follows in the construction method of the concrete shear force wall of 3D printing:
A, using 3D printing technique production first layer shape adaptation in the precast concrete shell 11 ' of shear wall, this is prefabricated Concrete casing 11 ' includes using the integrally formed inner wall surface 111 ' of 3D printing and a wall face 112 ', and be connected to interior Two side walls of metope 111 ' and 112 ' two sides of wall face, as shown in Figure 3;
B, in the top of the inner wall surface 111 ' of first layer precast concrete shell 11 ' and wall face 112 ', setting first layer is drawn Tie muscle 12,12 horizontal interval of tension rib is arranged between inner wall surface 111 ' and wall face 112 ', and the both ends of tension rib 12 to Upper bending, as shown in Figure 2 and Figure 4;
C, using 3D printing technique in outside the top of first layer precast concrete shell 11 ' production second layer precast concrete Shell 11 ", the both ends for being folded upward at first layer tension rib 12 are embedded in first layer and second layer precast concrete shell respectively The junction of inner wall surface and wall face, with the inner wall surface and wall face of drawknot two sides, as shown in Figure 5;
D, first layer horizontal bar 13 is set in the top of the inner wall surface of second layer precast concrete shell 11 " and wall face, The both ends of horizontal bar 13 are respectively arranged at the top of the side wall of two sides, as shown in Figure 6;
E, using 3D printing technique in outside the top of second layer precast concrete shell 11 " production third layer precast concrete Shell 11 " ', so that the both ends of first layer horizontal bar 13 is embedded in the side wall of the second layer Yu third layer precast concrete shell two sides respectively The junction in face, as shown in Figure 7;
Above-mentioned construction is repeated, up to completion precast concrete shell to designed elevation, as shown in Figure 8;
In plugging vertical bar 14 in precast concrete shell, and vertical bar 14 is bound on horizontal bar 13 and tension rib 12, is made Horizontal bar 13 is close to the outside with vertical bar 14, as shown in Figure 1;
After the completion of the binding of vertical bar 14, in casting concrete in precast concrete shell, shear wall construction is completed.
The present invention has been described in detail with reference to the accompanying drawings, those skilled in the art can be according to upper It states and bright many variations example is made to the present invention.Thus, certain details in embodiment should not constitute limitation of the invention, this Invention will be using the range that the appended claims define as protection scope of the present invention.

Claims (4)

1. a kind of reinforcement structure of the concrete shear force wall based on 3D printing, it is characterised in that: concrete shear force wall includes that 3D is beaten It prints molding precast concrete shell and pours in the concrete in the precast concrete shell;The reinforcement structure is included in The horizontal bar and tension rib being embedded in when precast concrete shell described in 3D printing in the precast concrete shell, and in pouring It builds and vertically binds before the concrete in the vertical bar on the horizontal bar, the both ends of the horizontal bar and the tension rib are buried respectively In the precast concrete shell;The surface of the precast concrete shell is formed with concave convex texture;
Wherein, by burying the horizontal bar and tension rib when following steps precast concrete shell described in 3D printing, comprising:
A, using 3D printing technique production first layer shape adaptation in the precast concrete shell of shear wall;
B, first layer tension rib is set in the top of first layer precast concrete shell;
C, second layer precast concrete shell is made in the top of first layer precast concrete shell using 3D printing technique, makes the The both ends of one layer of tension rib are embedded in the junction of first layer precast concrete shell Yu second layer precast concrete shell respectively;
D, first layer horizontal bar is set in the top of second layer precast concrete shell;
E, third layer precast concrete shell is made in the top of second layer precast concrete shell using 3D printing technique, makes the The both ends of one layer of horizontal bar are embedded in the junction of second layer precast concrete shell Yu third layer precast concrete shell respectively.
2. the reinforcement structure of the concrete shear force wall based on 3D printing as described in claim 1, it is characterised in that: described prefabricated Concrete casing include using 3D printing integrated molding and shape adaptation in an inner wall surface of concrete shear force wall, a wall face and Set on the two sides metope of the inner wall surface and the wall face two sides, multiple tracks is connected between the inner wall surface and the wall face The tension rib, the both ends of the tension rib are embedded in respectively in the inner wall surface and the wall face.
3. the reinforcement structure of the concrete shear force wall based on 3D printing as claimed in claim 2, it is characterised in that: the drawknot The both ends of muscle are bent upward or downward.
4. the reinforcement structure of the concrete shear force wall based on 3D printing as claimed in claim 2, it is characterised in that: the level Muscle is parallel to the inner wall surface and the wall face, and the both ends of the horizontal bar are embedded in respectively in the two sides metope;It is described Vertical bar is vertically inserted in the precast concrete shell, and is bound in the inside of the horizontal bar.
CN201610490281.2A 2014-08-29 2014-08-29 The reinforcement structure of concrete shear force wall based on 3D printing Active CN106013530B (en)

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CN201410437818.XA CN104153493B (en) 2014-08-29 2014-08-29 The concrete shear wall structure printed based on 3D and construction method thereof

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CN201610490313.9A Active CN106013531B (en) 2014-08-29 2014-08-29 The concrete shear wall structure based on 3D printing with concave convex texture
CN201410437818.XA Active CN104153493B (en) 2014-08-29 2014-08-29 The concrete shear wall structure printed based on 3D and construction method thereof
CN201610490282.7A Active CN106121094B (en) 2014-08-29 2014-08-29 The precast concrete shell structure of concrete shear force wall based on 3D printing
CN201610490281.2A Active CN106013530B (en) 2014-08-29 2014-08-29 The reinforcement structure of concrete shear force wall based on 3D printing
CN201610489565.XA Active CN106003364B (en) 2014-08-29 2014-08-29 The method for preventing the concrete shear force wall based on 3D printing from shelling
CN201610489562.6A Active CN106013529B (en) 2014-08-29 2014-08-29 The arrangement of reinforcement method of concrete shear force wall based on 3D printing
CN201610490270.4A Active CN105937276B (en) 2014-08-29 2014-08-29 The production method of the precast concrete shell structure of 3D printing concrete shear force wall

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CN201410437818.XA Active CN104153493B (en) 2014-08-29 2014-08-29 The concrete shear wall structure printed based on 3D and construction method thereof
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CN201610490270.4A Active CN105937276B (en) 2014-08-29 2014-08-29 The production method of the precast concrete shell structure of 3D printing concrete shear force wall

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