CN106012217B - A kind of preparation method without latex woven carpet - Google Patents
A kind of preparation method without latex woven carpet Download PDFInfo
- Publication number
- CN106012217B CN106012217B CN201610457387.2A CN201610457387A CN106012217B CN 106012217 B CN106012217 B CN 106012217B CN 201610457387 A CN201610457387 A CN 201610457387A CN 106012217 B CN106012217 B CN 106012217B
- Authority
- CN
- China
- Prior art keywords
- yarn
- carpet
- nanoreinforcement
- meldable fibre
- weft yarn
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/60—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the warp or weft elements other than yarns or threads
- D03D15/68—Scaffolding threads, i.e. threads removed after weaving
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47G—HOUSEHOLD OR TABLE EQUIPMENT
- A47G27/00—Floor fabrics; Fastenings therefor
- A47G27/02—Carpets; Stair runners; Bedside rugs; Foot mats
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
- D03D15/40—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
- D03D15/47—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D27/00—Woven pile fabrics
- D03D27/02—Woven pile fabrics wherein the pile is formed by warp or weft
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/73—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof
- D06M11/74—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with carbon or compounds thereof with carbon or graphite; with carbides; with graphitic acids or their salts
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M11/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising
- D06M11/80—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with inorganic substances or complexes thereof; Such treatment combined with mechanical treatment, e.g. mercerising with boron or compounds thereof, e.g. borides
Abstract
A kind of preparation method for disclosing no latex woven carpet of the present invention, the carpet includes base fabric, suede yarn, weft yarn and warp thread, described weft yarn is composite yarn, the composite yarn is made up of heart yarn and clad, described clad includes meldable fibre and nanoreinforcement material, nanoreinforcement material slurry is added in meldable fibre in the method for blending and modifying, coating layer material is obtained, weft yarn is obtained after being coated using the coating layer material to heart yarn；After warp thread, weft yarn, the yarn of pile yams three are interweaved, meldable fibre is melted after being heated to it, bond pile yams, described carpet is obtained through cooling and solidifying and post processing, the present invention solve production and reclaim carpet during waste water pollution problem and air pollution problems inherent, be conducive to environmental protection, using nanoreinforcement material, enhance the anti-wear performance of carpet.
Description
Technical field
The invention belongs to field of sanitary equipment, more particularly, to a kind of preparation method without latex woven carpet.
Background technology
With the raising of modern life level, comfortableness, fashion, the feature of environmental protection of house fitting-up etc. are required also increasingly
It is high.The utilization rate of carpet account for greatly in house ornamentation.Carpet has the function of warming regulation, and place mat carpet can in large area
Indoor by ground dispersed heat to reduce, the invasion and attack of blocking ground cold air make one to bask comfortably.There is sound-absorbing simultaneously
Function, the surface that the abundant quality of carpet is stood with lint cluster possesses good sound-absorbing effect, and can suitably reduce influence of noise, with
And comfortable function, due to the fabric that carpet is high resilience fiber, there is plentiful, abundant, soft quality, so being walked above
When can produce preferable screen resilience, be comfortable on softness.Carpet has aesthetic function concurrently simultaneously, and quality is plentiful, the magnificent ground of outward appearance
Ground can seem dignified gorgeous after blanket laying, obtain fabulous decorative effect.The species of carpet is a lot, there is wool carpet, chemical fibre
Carpet, cortex carpet, rubber carpet, natural fiber carpet etc..Each there is the characteristic and advantage of oneself.
Woven Wilden carpet is interweaved by warp thread, weft yarn, the yarn of pile yams three, is arranged through later process such as gluing, shorn velvets
And be made.Woven Axminster carpet is also to be interweaved by warp thread, weft yarn, the yarn of pile yams three, by processes such as gluing, shorn velvets
Arrangement is formed.Using emulsion coating, some problems, i.e. waste water handling problem are brought when producing and reclaiming carpet and is produced unpleasant
Smell.Sometimes, to reduce cost, latex adhesive layer is used with together with calcium carbonate, but be the problem of bring, burning waste
When, fire retardant inserts is contained in discarded object.
The content of the invention
In order to solve the above technical problems, the invention provides one kind without latex woven carpet and preparation method thereof.
The complete technical scheme of the present invention includes：
A kind of preparation method without latex woven carpet, it is characterised in that the carpet include base fabric, pile yams, weft yarn and
Warp thread；
Described weft yarn is composite yarn, and the composite yarn is made up of heart yarn and clad, and described clad includes hot melt
Fiber and nanoreinforcement material, described nanoreinforcement material are added in the way of slurry, meldable fibre and nanoreinforcement material
The mass ratio of slurry is (98-99.5):(0.5-2), described slurry is by nano-carbon powder, nano boron carbide, solvent and dispersant
Composition, the particle diameter of described nano-carbon powder is 20-50nm, and the mass fraction in nanoreinforcement material slurry is 0.45-
0.85%, the particle diameter of described nano boron carbide is 10-30nm, and the mass fraction in nanoreinforcement material slurry is 0.9-
1.1%, mass fraction of the dispersant in nanoreinforcement material slurry is 0.8-2%, and surplus is solvent；Preparation method is：Will
Dispersant adds solvent, and then by nano-carbon powder and nano boron carbide, the ultrasonic disperse 10-15min at 40-60 DEG C obtains institute
State nanoreinforcement material slurry；
Then nanoreinforcement material slurry is added in meldable fibre in the method for blending and modifying, clad material is obtained
Material, weft yarn is obtained after being coated using the coating layer material to heart yarn；
After warp thread, weft yarn, the yarn of pile yams three are interweaved, meldable fibre is melted after being heated to it, pile yams are bonded, through cold
But solidify and post-process and obtain described carpet.
Described heart yarn is the various fiber filament yarns or staple yarn for meeting carpet needs.
The fusing point of the meldable fibre is less than the softening temperature for the other fibers being used on the carpet at 110-170 DEG C.
Described meldable fibre is selected from polypropylene, Fypro, poly-vinegar fiber, polyolefine fiber, polyvinyl chloride fibre
Or its combination.
Described solvent is ethanol, and dispersant is PVP.
The mode of heating is hot air, the heating of hot roller or Far-infrared Heating.
Carpet prepared by described method.
The present invention is relative to the advantage of prior art：Traditional latex adhesive layer is not used, is solved production and is returned
Waste water pollution problem and air pollution problems inherent during receipts carpet, are conducive to environmental protection, using nanoreinforcement material, enhance ground
The anti-wear performance of blanket, and the reinforcing material prepared using slurry mode, is improved decentralization, is reduced reunion degree, effectively
The performance that ensure that carpet it is uniform.
Brief description of the drawings
Fig. 1 is the structural representation without latex woven carpet of the invention.
Fig. 2 is the composite core-spun yarn schematic diagram for weft yarn.
In figure：1- pile yams, 2- base fabrics, 3- weft yarns, 4- warp thread, 5- clads, 6- heart yarns.
Embodiment
The present invention will be further described with reference to the accompanying drawings and detailed description.
As shown in Figure 1-2, a kind of preparation method without latex woven carpet, the carpet includes base fabric 2, pile yams 1, weft yarn
3 and warp thread 4；
Described weft yarn is composite yarn, and the composite yarn is made up of heart yarn 5 and clad 5, and described clad includes heat
Molten fiber and nanoreinforcement material, the fusing point of the meldable fibre can be polypropylene, Fypro, gather at 110-170 DEG C
Vinegar fiber, polyolefine fiber, polyvinyl chloride fibre etc..The heat bonding filament fiber or the fusing point of chopped fiber, which are less than, is used for the ground
The softening temperature of other fibers on blanket, if having the non-meldable fibre such as cotton, fiber crops, silk, hair, the fusing point of its meldable fibre in carpet
Ensure not cause described non-meldable fibre damage in the heating fusing period, the softening temperature of meldable fibre is higher than 90
DEG C, the preferred scheme of fusing point should be at 110 DEG C -160 DEG C.
Described nanoreinforcement material is added in the way of slurry, the mass ratio of meldable fibre and nanoreinforcement material slurry
For (98-99.5):(0.5-2), described slurry is made up of nano-carbon powder, nano boron carbide, ethanol and PVP, described nanometer
The particle diameter of carbon dust is 20-50nm, and mass fraction in nanoreinforcement material slurry is 0.6%, described nano boron carbide
Particle diameter is 10-30nm, and the mass fraction in nanoreinforcement material slurry is 1.0%, PVP in nanoreinforcement material slurry
Mass fraction is 1.5%, and surplus is ethanol；PVP is added into ethanol, then by nano-carbon powder and nano boron carbide, at 50 DEG C
Ultrasonic disperse 15min, obtains the nanoreinforcement material slurry；
Then nanoreinforcement material slurry is added in meldable fibre in the method for blending and modifying, clad material is obtained
Material, weft yarn is obtained after being coated using the coating layer material to heart yarn；
Pile yams 1 are used for pure wool yarn, warp thread 4 is 10/90 polyester cotton blending 10s/3 strands, and the heart yarn 6 of weft yarn 3 is 40/60
Polyester cotton blending 10s/6 strands, clad 5 is the polyester heat bonding long filament with nanoreinforcement material, and its fusing point is 110 DEG C.Will
After warp thread, weft yarn, the yarn of pile yams three interweave, hot air, heating-up temperature is 130-160 DEG C, melts meldable fibre, is glued
Pile yams are tied, no latex Wilden woven carpet is obtained after being post-processed through cooling and shaping.
It is described above, only it is presently preferred embodiments of the present invention, not the present invention is imposed any restrictions, it is every according to the present invention
Any simple modification, change and equivalent structure change that technical spirit is made to above example, still fall within skill of the present invention
In the protection domain of art scheme.
Claims (8)
1. a kind of preparation method without latex woven carpet, it is characterised in that the carpet includes base fabric, pile yams, weft yarn and warp
Yarn；
Described weft yarn is composite yarn, and the composite yarn is made up of heart yarn and clad, and described clad includes meldable fibre
And nanoreinforcement material, described nanoreinforcement material adds in the way of slurry, meldable fibre and nanoreinforcement material slurry
Mass ratio be (98-99.5):(0.5-2), described slurry is made up of nano-carbon powder, nano boron carbide, solvent and dispersant,
The particle diameter of described nano-carbon powder is 20-50nm, and the mass fraction in nanoreinforcement material slurry is 0.45-0.85%, institute
The particle diameter for the nano boron carbide stated is 10-30nm, and the mass fraction in nanoreinforcement material slurry is 0.9-1.1%, is disperseed
Mass fraction of the agent in nanoreinforcement material slurry is 0.8-2%, and surplus is solvent；Preparation method is：Dispersant is added
Solvent, then by nano-carbon powder and nano boron carbide, the ultrasonic disperse 10-15min at 40-60 DEG C obtains the nanometer enhancing
Material paste；
Then nanoreinforcement material slurry is added in meldable fibre in the method for blending and modifying, coating layer material is obtained, adopts
Weft yarn is obtained after being coated with the coating layer material to heart yarn；
After warp thread, weft yarn, the yarn of pile yams three are interweaved, meldable fibre is melted after being heated to it, bond pile yams, it is solid through cooling
Change and post processing obtains described carpet.
2. the method described in claim 1, it is characterised in that described heart yarn is the various fiber filament yarns for meeting carpet needs
Or staple yarn.
3. the method described in claim 1, it is characterised in that the fusing point of the meldable fibre is at 110-170 DEG C, and less than being used for
The softening temperature of other fibers on the carpet.
4. the method described in claim 1, it is characterised in that described meldable fibre is selected from Fypro, poly-vinegar fiber, gathered
Olefin(e) fibre, polyvinyl chloride fibre or its combination.
5. the method described in claim 1, it is characterised in that described solvent is ethanol, and dispersant is PVP.
6. the method described in claim 1, it is characterised in that the mode of heating is hot air, hot roller heating or remote
Infrared heating.
7. the method described in claim 1, it is characterised in that described carpet be woven Wilden carpet or woven Acker it is bright this
Specially blanket.
8. the carpet prepared by method described in claim any one of 1-7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610457387.2A CN106012217B (en) | 2016-06-21 | 2016-06-21 | A kind of preparation method without latex woven carpet |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610457387.2A CN106012217B (en) | 2016-06-21 | 2016-06-21 | A kind of preparation method without latex woven carpet |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106012217A CN106012217A (en) | 2016-10-12 |
| CN106012217B true CN106012217B (en) | 2017-07-28 |
Family
ID=57085807
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610457387.2A Active CN106012217B (en) | 2016-06-21 | 2016-06-21 | A kind of preparation method without latex woven carpet |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106012217B (en) |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108385244B (en) * | 2018-02-10 | 2020-07-14 | 滨州东方地毯有限公司 | Preparation method of woven carpet without gum process |
| CN108411460B (en) * | 2018-02-10 | 2020-07-03 | 青岛大学 | Preparation method of woven carpet without back glue process |
| CN108396438A (en) * | 2018-02-10 | 2018-08-14 | 青岛大学 | A kind of preparation method of woven carpet without gum operating process |
| CN108166132B (en) * | 2018-02-10 | 2020-07-14 | 滨州东方地毯有限公司 | Method for preparing woven carpet without back glue process |
| CN108396397B (en) * | 2018-02-10 | 2020-01-21 | 滨州东方地毯有限公司 | Preparation method of latex-free woven carpet |
| CN108411459A (en) * | 2018-02-10 | 2018-08-17 | 青岛大学 | A kind of preparation method of the woven carpet of no latex |
| CN108396441A (en) * | 2018-02-10 | 2018-08-14 | 青岛大学 | A kind of preparation method of woven carpet without latex |
| CN108396439A (en) * | 2018-02-10 | 2018-08-14 | 青岛大学 | A kind of preparation method of the woven carpet without gum process |
| CN108396440B (en) * | 2018-02-10 | 2020-07-03 | 青岛大学 | Method for preparing woven carpet without latex |
| CN108411458B (en) * | 2018-02-10 | 2020-07-03 | 青岛大学 | Preparation method of woven carpet without back glue process |
| CN108396437B (en) * | 2018-02-10 | 2020-07-03 | 青岛大学 | Method for preparing woven carpet without gum process |
| CN108286113A (en) * | 2018-02-10 | 2018-07-17 | 青岛大学 | A kind of preparation method without latex woven carpet |
| CN108301102B (en) * | 2018-02-10 | 2020-07-14 | 滨州东方地毯有限公司 | Preparation method of woven carpet without latex |
| CN108577461A (en) * | 2018-04-23 | 2018-09-28 | 朱东洋 | A kind of preparation method of no latex carpet |
| CN115710794A (en) * | 2022-11-28 | 2023-02-24 | 滨州东方地毯有限公司 | Carpet hot-pressing device for latex-free woven carpet and carpet preparation method |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5472762A (en) * | 1993-02-22 | 1995-12-05 | E. I. Du Pont De Nemours And Company | Method and apparatus for making a pile article and the products thereof |
| US5939166A (en) * | 1994-08-31 | 1999-08-17 | E. I. Du Pont De Nemours And Company | Moisture stable tuftstring carpet |
| US20070270064A1 (en) * | 2006-05-22 | 2007-11-22 | Aseere Lester M | Carpet primary backing having enhanced tufting and tuft securing characteristics |
| CN101671903A (en) * | 2008-09-12 | 2010-03-17 | 海马集团公司 | Method for producing PP silks and PP bottom double-layer carpet |
| CN103722848A (en) * | 2012-10-14 | 2014-04-16 | 常州博朗凯德织物有限公司 | Highly fire-retardant fabric |
| CN104055398B (en) * | 2014-06-28 | 2016-08-17 | 东华大学 | A kind of fire-retardant aviation carpet and preparation method thereof |
-
2016
- 2016-06-21 CN CN201610457387.2A patent/CN106012217B/en active Active
Also Published As
| Publication number | Publication date |
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| CN106012217A (en) | 2016-10-12 |
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