CN106003896A - 一种保温抗菌纺织材料 - Google Patents
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Abstract
本发明提供一种保温抗菌纺织材料，包括外层、抗菌层、保温层以及接触层，所述外层采用棉纤维织成；所述抗菌层由TiO2与竹类纤维构成；所述保温层由珊瑚绒和生物绒构成；所述接触层由弹性纤维和棉纤维构成；与现有技术相比，本发明具有如下的有益效果：通过设置外层、抗菌层、保温层以及接触层，使本发明具有保温、抗菌效果好，耐磨、耐撕拉、抗静电，结构简单，且柔软舒适的优点。
Description
技术领域
本发明是一种保温抗菌纺织材料，属于服装领域。
背景技术
随着世界经济的快速发展，人民生活水平的不断提高，纺织布料已经成为人们制备衣服等不可缺少的生活用品，现有用于服装或其它保暖纺织品的面料以传统的天然纤维为主，如棉纤维、竹炭纤维、大豆纤维、丝织物、毛织物、麻织物等，它们具有一定的保暖性，但都不能防水，且容易燃烧，更不能防静电。随着工业的发展，化纤织物的出现，这些功能得到了实现，虽然化纤织物手感柔软、色泽多样、抗皱性好，但是穿着后感觉不舒适，且性能差、不全面，弹性小，耐磨度不高，结构也较为复杂。
另外，现有技术中的纺织品一般由棉纤维或涤纶纤维等材料制成，不具有抗菌功能，各类有害细菌通过纺织产品的传播促进了流行疾病的扩散蔓延。随着人们生活水平的提高，对健康的越来越重视，很有必要在现有技术的基础上，设计一种具有良好抗菌和保暖性能的纺织品。
发明内容
针对现有技术存在的不足，本发明目的是提供一种保温抗菌纺织材料，以解决上述背景技术中提出的问题,本发明使用方便，便于操作，稳定性好，可靠性高。
为了实现上述目的，本发明是通过如下的技术方案来实现：一种保温抗菌纺织材料，包括外层、抗菌层、保温层以及接触层，所述外层采用棉纤维织成；所述抗菌层由TiO2与竹类纤维构成；所述保温层由珊瑚绒和生物绒构成；所述接触层由弹性纤维和棉纤维构成。
进一步地，所述外层、抗菌层、保温层以及接触层通过热定型熔融连接复合成一体。
进一步地，所述述外层的重量是接触层重量的 15 ～ 20％。
一种保温抗菌纺织材料的制作工艺，其包括以下步骤：
1）制备外层，选用特定的棉纤维织成外层；
2）制备抗菌层，将含钛物料球粉碎后，降入金属盐，加入球磨机，将含钛物料球粉碎成10~20目的粉末；
然后采用乙醇质量百分比含量为40%，水含量为60%的混合溶液对粉末进行提取，在提取时，利用超声波频率为20KHZ，功率为400W的超声波发生仪进行超声波提取，提取时间为20min；
然后用滤布对提取后的溶液进行过滤，然后用陶瓷过滤膜对过滤后的溶液再次分离纯化；
然后将竹类纤维浸泡在纯化后的溶液中，浸泡30-60min，然后在温度为80°C的环境下，预烘8min，然后在温度为160°C环境下，烘焙8min；
3）制备保温层，将珊瑚绒和生物绒通过胶状物粘合物相互固定融合；
4）制备接触层，将弹性纤维和棉纤维过胶状物粘合物相互固定融合；
5）复合，将外层、抗菌层、保温层以及接触层通过热定型熔融连接复合成一体，其中外层覆盖在抗菌层的上方，抗菌层覆盖在保温层的上方，保温层覆盖在接触层的上方，最终形成试样；
6）检测，将一定浓度菌液接种在试样上，通过长时间强烈振荡增加试样和试验菌的接触，比较振荡前后试样的菌落数变化来评价试样性能。
本发明的有益效果：本发明的一种保温抗菌纺织材料，通过设置外层、抗菌层、保温层以及接触层，使本发明具有保温、抗菌效果好，耐磨、耐撕拉、抗静电，结构简单，且柔软舒适的优点。
具体实施方式
为使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合具体实施方式，进一步阐述本发明。
本发明提供一种技术方案：一种保温抗菌纺织材料，包括外层、抗菌层、保温层以及接触层，所述外层采用棉纤维织成；所述抗菌层由TiO2与竹类纤维构成；所述保温层由珊瑚绒和生物绒构成；所述接触层由弹性纤维和棉纤维构成。
外层、抗菌层、保温层以及接触层通过热定型熔融连接复合成一体。
述外层的重量是接触层重量的 15 ～ 20％。
做为本发明的一个实施例：一种保温抗菌纺织材料的制作工艺，其包括以下步骤：
1）制备外层，选用特定的棉纤维织成外层；
2）制备抗菌层，将含钛物料球粉碎后，降入金属盐，加入球磨机，将含钛物料球粉碎成10~20目的粉末；
然后采用乙醇质量百分比含量为40%，水含量为60%的混合溶液对粉末进行提取，在提取时，利用超声波频率为20KHZ，功率为400W的超声波发生仪进行超声波提取，提取时间为20min；
然后用滤布对提取后的溶液进行过滤，然后用陶瓷过滤膜对过滤后的溶液再次分离纯化；
然后将竹类纤维浸泡在纯化后的溶液中，浸泡30-60min，然后在温度为80°C的环境下，预烘8min，然后在温度为160°C环境下，烘焙8min；
3）制备保温层，将珊瑚绒和生物绒通过胶状物粘合物相互固定融合；
4）制备接触层，将弹性纤维和棉纤维过胶状物粘合物相互固定融合；
5）复合，将外层、抗菌层、保温层以及接触层通过热定型熔融连接复合成一体，其中外层覆盖在抗菌层的上方，抗菌层覆盖在保温层的上方，保温层覆盖在接触层的上方，最终形成试样；
6）检测，将一定浓度菌液接种在试样上，通过长时间强烈振荡增加试样和试验菌的接触，比较振荡前后试样的菌落数变化来评价试样性能，如果符合标准，则加大生产。
做为本发明的另一个实施例：一种保温抗菌纺织材料的制作工艺，其包括以下步骤：
1）制备外层，选用特定的棉纤维织成外层；
2）制备抗菌层，将含钛物料球粉碎后，降入金属盐，加入球磨机，将含钛物料球粉碎成20目的粉末；
然后采用乙醇质量百分比含量为60%，水含量为40%的混合溶液对粉末进行提取，在提取时，利用超声波频率为10KHZ，功率为300W的超声波发生仪进行超声波提取，提取时间为20min；
然后用滤布对提取后的溶液进行过滤，然后用陶瓷过滤膜对过滤后的溶液再次分离纯化；
采用旋转蒸发回收乙醇并对溶液进行浓缩，浓缩至料液含固量为 6％，
然后将竹类纤维浸泡在浓缩后的溶液中，浸泡50min，然后在温度为80°C的环境下，预烘10min，然后在温度为160°C环境下，烘焙10min；
3）制备保温层，将珊瑚绒和生物绒通过胶状物粘合物相互固定融合；
4）制备接触层，将弹性纤维和棉纤维过胶状物粘合物相互固定融合；
5）复合，将外层、抗菌层、保温层以及接触层通过热定型熔融连接复合成一体，其中外层覆盖在抗菌层的上方，抗菌层覆盖在保温层的上方，保温层覆盖在接触层的上方，最终形成试样；
6）检测，将一定浓度菌液接种在试样上，通过长时间强烈振荡增加试样和试验菌的接触，比较振荡前后试样的菌落数变化来评价试样性能，如果符合标准，则加大生产。
以上显示和描述了本发明的基本原理和主要特征和本发明的优点,对于本领域技术人员而言，显然本发明不限于上述示范性实施例的细节，而且在不背离本发明的精神或基本特征的情况下，能够以其他的具体形式实现本发明。因此，无论从哪一点来看，均应将实施例看作是示范性的，而且是非限制性的，本发明的范围由所附权利要求而不是上述说明限定，因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。
此外，应当理解，虽然本说明书按照实施方式加以描述，但并非每个实施方式仅包含一个独立的技术方案，说明书的这种叙述方式仅仅是为清楚起见，本领域技术人员应当将说明书作为一个整体，各实施例中的技术方案也可以经适当组合，形成本领域技术人员可以理解的其他实施方式。
Claims (4)
1.一种保温抗菌纺织材料，包括外层、抗菌层、保温层以及接触层，其特征在于：所述外层采用棉纤维织成；
所述抗菌层由TiO2与竹类纤维构成；
所述保温层由珊瑚绒和生物绒构成；
所述接触层由弹性纤维和棉纤维构成。
2.根据权利要求1所述的一种保温抗菌纺织材料，其特征在于：所述外层、抗菌层、保温层以及接触层通过热定型熔融连接复合成一体。
3.根据权利要求1所述的一种保温抗菌纺织材料，其特征在于：所述述外层的重量是接触层重量的
15 ～ 20％。
4.一种制作权利要求 1 所述一种保温抗菌纺织材料的工艺，其特征在于 ：其包括以下步骤
：
1）制备外层，选用特定的棉纤维织成外层；
2）制备抗菌层，将含钛物料球粉碎后，降入金属盐，加入球磨机，将含钛物料球粉碎成10~20目的粉末；
然后采用乙醇质量百分比含量为40%，水含量为60%的混合溶液对粉末进行提取，在提取时，利用超声波频率为20KHZ，功率为400W的超声波发生仪进行超声波提取，提取时间为20min；
然后用滤布对提取后的溶液进行过滤，然后用陶瓷过滤膜对过滤后的溶液再次分离纯化；
然后将竹类纤维浸泡在纯化后的溶液中，浸泡30-60min，然后在温度为80°C的环境下，预烘8min，然后在温度为160°C环境下，烘焙8min；
3）制备保温层，将珊瑚绒和生物绒通过胶状物粘合物相互固定融合；
4）制备接触层，将弹性纤维和棉纤维过胶状物粘合物相互固定融合；
5）复合，将外层、抗菌层、保温层以及接触层通过热定型熔融连接复合成一体，其中外层覆盖在抗菌层的上方，抗菌层覆盖在保温层的上方，保温层覆盖在接触层的上方，最终形成试样；
6）检测，将一定浓度菌液接种在试样上，通过长时间强烈振荡增加试样和试验菌的接触，比较振荡前后试样的菌落数变化来评价试样性能。
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