CN106003698A - Production method for concrete protection lining - Google Patents
Production method for concrete protection lining Download PDFInfo
- Publication number
- CN106003698A CN106003698A CN201610369392.8A CN201610369392A CN106003698A CN 106003698 A CN106003698 A CN 106003698A CN 201610369392 A CN201610369392 A CN 201610369392A CN 106003698 A CN106003698 A CN 106003698A
- Authority
- CN
- China
- Prior art keywords
- fixed plate
- continuously connected
- connected fastener
- plate
- line slideway
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/82—Testing the joint
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
Abstract
The invention relates to a production method for a concrete protection lining. The protection lining is composed of a plastic plate and a plurality of plastic nails. The specific production method comprises the steps that firstly, the plastic plate is unreeled and dragged; secondly, the plastic nails are screened and arranged; thirdly, the plastic nails are arranged at equal intervals; fourthly, the plastic nails in the third step are placed in a plastic nail transferring device in advance; fifthly, the plastic nails and the plastic plate are heated and welded; sixthly, cooling is conducted; seventhly, conveying and dragging are conducted; eighthly, detecting is conducted; ninthly, tailoring and reeling are conducted; and tenthly, packaging and warehousing are conducted. Compared with the prior art, the steps are clear in work division and are closely connected and cooperate, and the quality of the plastic protection lining is improved; and by means of equipment, the production efficiency is high, and cost is low.
Description
Technical field
The present invention relates to a kind of production method, particularly relate to a kind of concrete protective lining production method.
Background technology
It is known that concrete has the strongest bearing capacity, quite varied in building field application, but it is resistance to
The ability of acid and anti-gas is more weak, in order to improve acid resistance and the ability of anti-gas of concrete, the most greatly
Many all by the methods such as the dispensing of concrete material itself, technique being improved acid resistance and the gas-tight of concrete
The ability of body, but, this mode complex process, relatively costly, it is of limited application, is unsuitable for extensively
Application.
Based on this, the present invention proposes a kind of imagination, owing to the acid resistance of plastics is extremely strong, by concrete and plastics
Plate realizes mechanical bond and forms a kind of brand-new plastics protection lining, can meet the highest of acidproof building structure and want
Ask.
In order to realize concrete and effective combination of plastics protection lining, plastics protection lining be it is also proposed higher
Requirement, the present invention proposes a kind of plastics protection concrete protective of being more effectively combined with concrete of lining that realizes and serves as a contrast
Production method.
Summary of the invention
Instant invention overcomes above-mentioned the deficiencies in the prior art, it is proposed that one can realize plastics protection lining
The concrete protective lining production method being more effectively combined with concrete.
The technical scheme is that and be achieved in that:
A kind of production method of concrete protective lining, described protection lining is made up of plastic plate and multiple continuously connected fastener,
Continuously connected fastener is fixedly installed on the one side of plastic plate, the V-shaped shape of continuously connected fastener, and the opening of continuously connected fastener towards
It is in reverse to plastic plate；Concrete this protection lining that produces comprises the steps:
Step one: unreel and draw plastic plate, i.e. force feed plastic plate input；
Step 2: screen and arrange continuously connected fastener, carries out screening ordered arrangement by prefabricated a collection of continuously connected fastener,
Make each continuously connected fastener with opening up state successively ordered arrangement；
Step 3: equidistantly arrange continuously connected fastener, i.e. makes in step 2 between each continuously connected fastener of ordered arrangement
Spacing equal, it is achieved equidistantly arranging, the big I of this spacing passes through PLC according to actual needs
Controller is adjusted；
Step 4: the continuously connected fastener realizing in step 3 equidistantly arranging is previously positioned at continuously connected fastener transfer dress
In putting, wait and enter welding post；
Step 5: enter welding post and the continuously connected fastener equidistantly arranged is heated with plastic plate and welds,
Solder side between heating of plastic nail and plastic plate i.e. simultaneously, it is achieved the most melted to be welded and fixed；And
Repeatedly circulation step three to five；
Step 6: cooling, cools down continuously connected fastener with plastic plate weld；
Step 7: carry and draw the plastic plate being fixed with continuously connected fastener, the protection that will make lining traction is defeated
Go out；
Step 8: on-line checking, whether detection continuously connected fastener whether solder skip, heating-up temperature put in place, weld strength
The most up to standard.
Step 9: cutting rolling, will detect qualified protection lining and carry out cutting according to required size specification,
And the protection lining rolling that cutting completed, the big I of required dimensions is passed through according to actual needs
PLC is adjusted；
Step 10: packaging warehouse-in, after the protection laying-in after rolling is crossed packaging, warehouse-in stores.
During producing whole protection lining, the cooperation but the division of labor of each step is clearly closely connected, not only
Improve the quality of these plastics protection lining so that this protection serves as a contrast at firmness, durability, acid resistance and gas-tight
Ability of immigrants has all reached higher standard, and uses this production method its production efficiency height, low cost.
Realize it is preferred that unreel and draw plastic plate described in step one by unreeling traction apparatus, this device
Passively unreeling of plastic plate is realized, by upper small sized cot, driven by servomotor and hydraulic pressure by adjustable damping
Pressuring method realizes the traction force feed of plastic plate.
Realized it is preferred that step 2 is screened and arranged continuously connected fastener by continuously connected fastener screening and sequencing device, this dress
Putting the screening vibrating disk including being provided with an outlet, this outlet connects one end of a track, sets in the lower section of track
Having linear array vibrator, the other end at track is provided with stop device, this stop device include blend stop and
Control the servomotor A that this blend stop opens and closes.
The arrangement achieves the screening to continuously connected fastener and regularly arranged, furthermore, by a collection of continuously connected fastener
Pouring in screening vibrating disk, the vibration through screening vibrating disk makes the continuously connected fastener can in an attitude (here
Refer to that the continuously connected fastener opening of V-shape is the most upward) from opening out injection, (track here is on longitudinal section
Also in V-shape substantially, coordinate with the continuously connected fastener of V-shape, i.e. ensure that continuously connected fastener is opening up),
Linear array vibrator under the effect of track, continuously connected fastener one by one in track proper alignment defeated
Sending, the other end at track connects stop device, now coordinates shift fork in equidistant shift fork feed arrangement
Application, i.e. when first shift fork arrives first continuously connected fastener at blend stop, blend stop is servomotor A's
Open under control, make first continuously connected fastener be transferred to track by shift fork, after first continuously connected fastener is transferred to,
Blend stop inverts rapidly under the control of servomotor A and blocks second continuously connected fastener (the most aforementioned first continuously connected fastener
Next continuously connected fastener), when second shift fork arrives second continuously connected fastener, blend stop is again turned on so that the
Two shift forks transfer to second continuously connected fastener, successively do action.
It is preferred that step 3 intermediate reach arrangement continuously connected fastener is realized by equidistant fork feed arrangement, this dress
Put and include entering with plastic plate producing the fixed plate A that device orientation is perpendicular, on the one side of fixed plate A
It is simultaneously provided with line slideway A and bending guide rail, the line slideway A of fixed plate A slides and is provided with sliding panel,
Being provided with the shift fork of multiple equidistant arrangement on sliding panel, described fork is slidably arranged on bending guide rail, curved
Folding guide rail achieves moving up and down of fork, and another side in fixed plate A is fixed with servo motor B,
It is connected with between servo motor B and sliding panel and line slideway A and the ball-screw of bending guide rail parallel
A, servo motor B controls sliding panel and shift fork respectively at line slideway by driving ball-screw A
Slip on A and bending guide rail.
The arrangement achieves continuously connected fastener proper alignment on plastic plate, the most equidistantly arrange, wherein sliding panel
By servo motor B driving ball-screw A, linearly guide rail A moves, the now also edge of the shift fork on sliding panel
Line slideway A side to move up, when fork moves to bend the bending place of guide rail, and bending place guides shift fork
Move down, the continuously connected fastener in above-mentioned track pitched by shift fork when being moved down into setting position.
It is preferred that step 3 intermediate reach refers to the distance between the most adjacent continuously connected fastener it is
80-90mm。
Namely illustrating continuously connected fastener density on plastic plate, this density preferably realizes this protection lining with mixed
The mechanical bond of solidifying soil so that protection lining is fixed on concrete firmly.
It is preferred that continuously connected fastener is transferred to welding post by step 4, wherein continuously connected fastener transfer device include with
Plastic plate enter produce perpendicular fixed plate B of device orientation and two pieces parallel to each other be positioned at fixed plate B mono-
Side and be equipped with fixed plate C of line slideway B, two pieces of fixed plates C lay respectively at the two ends of fixed plate B
And fixed plate C and line slideway B thereon perpendicular, be provided with solid at the same side with fixed plate C
Determining parallel fixed plate D of plate B, the two ends of fixed plate D are slidably arranged on line slideway B respectively, solid
Another side determining plate B is fixed with servomotor C, is connected with between servomotor C and fixed plate D
The ball-screw B parallel with line slideway B, servomotor C control solid by driving ball-screw B
Determine plate D slip on line slideway B, be arranged over a guide groove in parallel in fixed plate D, Gu
Determine between plate D and guide groove, to be connected with line slideway C and cylinder A, by the driving of cylinder A thus control
Guide groove moves up and down along line slideway C.
The continuously connected fastener of the equidistantly arrangement of above-mentioned shift fork is placed in the guide groove of this device, turns the most again
Entering welding post, welding post here specifically refers to heater and electroplating equipment wielding machine hand stick unit.
It is preferred that continuously connected fastener and plastic plate are added thermal weld by heater and electroplating equipment wielding machine hand lever by step 5
Device realizes, and described heater includes entering with plastic plate producing fixed plate E that device orientation is perpendicular
Parallel to each other with two pieces is positioned at fixed plate E mono-side and is equipped with fixed plate F of line slideway D, two pieces
Fixed plate F lays respectively at the two ends of fixed plate E and fixed plate F and line slideway D thereon is perpendicular,
Being provided with fixed plate G parallel with fixed plate E at the same side with fixed plate F, the two ends of fixed plate G are divided
Not being slidably arranged on line slideway D, the opposite side in fixed plate E is fixed with servomotor D, servo
The ball-screw C parallel with line slideway D, servomotor D it is connected with between motor D and fixed plate G
The slip on line slideway D of fixed plate G is controlled, under fixed plate G by driving ball-screw C
Side is provided with a heating plate in parallel, is connected with line slideway E gentle between fixed plate G and heating plate
Cylinder B, by the driving of cylinder B thus control heating plate and move up and down along line slideway E, described adds
Hot plate connects temperature controller；Described electroplating equipment wielding machine hand stick unit includes entering with plastic plate producing device orientation
Perpendicular fixed plate H, the side in fixed plate H is provided with mechanical hand lever in parallel, in fixed plate
It is connected with the line slideway F vertical with both, at another side of fixed plate H between H and machinery hand lever
Be fixed with servomotor E, servomotor E with machinery hand lever between be connected with parallel with line slideway F
Ball-screw D, servomotor E by drive ball-screw D thus control machinery hand lever at line slideway
Slip on F；Described machinery hand lever is provided with multipair clamping block, is equipped with a gas at the two ends of machinery hand lever
Cylinder C, follows closely in order to grip plastic.
When specifically operating, when continuously connected fastener and plastic plate arrive the position set, PLC instruction heating
The servomotor D of device starts, and drives ball-screw C that heating plate linearly guide rail D is moved to reach and moulds
Between material nail and plastic plate, PLC instruction cylinder B action so that heating plate is edge under cylinder B drives
Line slideway E moves up and down so that heating plate contacts with the plastic plate being disposed below, at welding manipulator
Under the effect of lever apparatus, it is achieved heating plate contacts with the continuously connected fastener lived by mechanical hand bar cramp being positioned above,
When heating, heating plate is close to continuously connected fastener to be heated and plastic plate heating of plastic nail and plastic plate the most simultaneously,
Set by temperature controller that temperature required (mode of heating here is preferably with the side of heated at constant temperature with heat time heating time
Formula), surface heating to be welded to continuously connected fastener and plastic plate is reached melting state, then continuously connected fastener is at bonding machine
Move up under the effect of tool hand stick unit so that heating plate returns to home position and awaits orders；Then mechanical hand
Bar controls servomotor E pressurization by PLC makes continuously connected fastener move down, and plastics are goed deep in its melted face
In plate, the degree of depth can be 0.2mm～0.3mm, keeps one section of Preset Time to make continuously connected fastener and plastic plate reach saturated
Welding, and make continuously connected fastener melt the part outward expansion formation solder fillet that face is deep, so can increase wedge
Nail and plate bonding area so that after welding, improve shearing force and wedge nail welding back pull after wedge nail welding；Wedge is followed closely
Shearing force >=1000kN/m after welding2Wedge nail welding back pull >=500kN/m2；Above-mentioned cylinder C is by driving
Every pair clamps block to folder to clamp continuously connected fastener.
It is preferred that to continuously connected fastener and plastic plate weld are cooled down by chiller real in step 6
Existing, this device includes conveying carrier roller and air-cooler, i.e. plastic plate and continuously connected fastener weld is passed through air cooling way
Cool down.
It is preferred that step 7 carries and draws to be fixed with the plastic plate of continuously connected fastener by conveying traction apparatus
Realizing, this device includes negative pressure FENGDOU, negative pressure transportation frame, servomotor etc., by defeated for the protection lining made
Send traction.
It is preferred that cutting rolling realize by shearing wrap-up in step 9, this device includes hydraulic shear
Cutting mechanism, the size controlling to preset by PLC is sheared, and realizes perseverance by servomotor
Advocate to move rolling.
Present invention employs having the beneficial effects that of technique scheme:
The present invention proposes a kind of plastics protection concrete protective of being more effectively combined with concrete of lining that realizes and serves as a contrast
Production method.In the present invention, protection lining is made up of the continuously connected fastener of plastic plate and V-shaped shape, and continuously connected fastener is fixing to be set
Putting on the one side of plastic plate, and the opening of continuously connected fastener is towards being in reverse to plastic plate, the present invention is according to plastics
Hot melt characteristic, by the combination between plastic plate and continuously connected fastener by heating fusion weld realize, be greatly improved
Its stability；When specifically used, the V-type shape continuously connected fastener on plastic plate embeds in concrete, forms machine
Tool combines, and after both global formations, is difficult to destroyed, and specifically, both combinations have prominent
Chemical resistance, excellent anti-impact are washed performance and are prevented water and the seepage of gas, good distress in concrete
Put up performance, the smooth anti-deposition liner of low friction ant-scaling, environmental protection and be applicable to drinking water, right
Water and the repeatable detection of gas permeation, easy-maintaining, installation disposable, easy, cost-effective etc., Ke Yiguang
The general storage tank being applied to xoncrete structure, the xoncrete structure conduit in chemical industry and irrigation canals and ditches, all kinds
Sewage and toxic wastewater treatment plant cistern, effusion leaches thing collecting tank tank body liner, electroplating bath anticorrosion and
Anticorrosive coat etc..
In order to produce this protection lining, the present invention specifically provides a kind of production method, in process of production, respectively
The cooperation but the division of labor of individual step is clearly closely connected, not only increases the quality of these plastics protection lining so that should
Protection lining has all reached higher standard at firmness, durability, acid resistance and anti-gas capacity, and adopts
Using this equipment, its production efficiency is high, low cost；Simultaneously as plastic plate and continuously connected fastener pass through fusion weld
Fixing mode combines, and substantially increases its stability, it is to avoid the generation revealed.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram that the present invention protects lining；
Fig. 2 is the overall structure schematic diagram of continuously connected fastener in the present invention；
Fig. 3 is the flow chart of production method of the present invention；
The overall structure schematic diagram of the equipment that Fig. 4 is used by production method in the embodiment of the present invention；
Fig. 5 is the structural representation of automatic feed welder in the embodiment of the present invention；
Fig. 6 is the structural representation of continuously connected fastener screening and sequencing device in Fig. 5；
Fig. 7 is the enlarged diagram in A portion in Fig. 6；
Fig. 8 is the structural representation of Fig. 5 intermediate reach shift fork feed arrangement；
Fig. 9 is the structural representation of Fig. 5 intermediate reach shift fork another state of feed arrangement；
Figure 10 is the structural representation of bending place in Fig. 9；
Figure 11 is the structural representation of continuously connected fastener transfer device in Fig. 5；
Figure 12 is the structural representation of heater in Fig. 5；
Figure 13 is the structural representation of electroplating equipment wielding machine hand stick unit in Fig. 5.
Detailed description of the invention
With detailed description of the invention, the present invention is described in further detail below in conjunction with the accompanying drawings:
Embodiment:
A kind of concrete protective lining production method, as shown in Figure 1-2, protection lining is by plastic plate 1 and multiple plastics
Nail 2 composition, continuously connected fastener 2 is fixedly installed on the one side of plastic plate 1, the V-shaped shape of continuously connected fastener 2, and
The opening of continuously connected fastener 2 is towards being in reverse to plastic plate 1；Two lateral surface of described continuously connected fastener 2 opening part set
Having multiple double wedge 21, being designed to of double wedge 21 is further ensured that protection lining and concrete more effectively machinery knot
Close；Concrete this protection lining that produces comprises the steps (such as Fig. 3):
Step one: unreel and draw plastic plate, i.e. force feed plastic plate input；
Step 2: screen and arrange continuously connected fastener, carries out screening ordered arrangement by prefabricated a collection of continuously connected fastener,
Make each continuously connected fastener with opening up state successively ordered arrangement；
Step 3: equidistantly arrange continuously connected fastener, i.e. makes in step 2 between each continuously connected fastener of ordered arrangement
Spacing equal, it is achieved equidistantly arranging, the big I of this spacing passes through PLC according to actual needs
Controller is adjusted；
Step 4: the continuously connected fastener realizing in step 3 equidistantly arranging is previously positioned at continuously connected fastener transfer dress
In putting, wait and enter welding post；
Step 5: enter welding post and the continuously connected fastener equidistantly arranged is heated with plastic plate and welds,
Solder side between heating of plastic nail and plastic plate i.e. simultaneously, it is achieved the most melted to be welded and fixed；And
Repeatedly circulation step three to five；
Step 6: cooling, cools down continuously connected fastener with plastic plate weld；
Step 7: carry and draw the plastic plate being fixed with continuously connected fastener, the protection that will make lining traction is defeated
Go out；
Step 8: on-line checking, whether detection continuously connected fastener whether solder skip, heating-up temperature put in place, weld strength
The most up to standard；
Step 9: cutting rolling, will detect qualified protection lining and carry out cutting according to required size specification,
And the protection lining rolling that cutting completed, the big I of required dimensions is passed through according to actual needs
PLC is adjusted；
Step 10: packaging warehouse-in, after the protection laying-in after rolling is crossed packaging, warehouse-in stores.
The aforementioned production method used, is realized by following equipment and device:
As shown in Figure 4, the production equipment served as a contrast for producing this protection is turned left from the right side and is included successively unreeling also
Traction force feed plastic plate unreel traction apparatus 3, in order to screen arrangement, shift fork, transfer continuously connected fastener and will mould
Material nail and plastic plate contact surface realize the automatic feed welder 4 being welded and fixed after adding heat fusing, in order to moulding
Flitch and continuously connected fastener weld carry out the chiller 5 cooled down, and it is defeated that the protection lining traction in order to making exports
Send traction apparatus 6, in order to the protection lining of output to be carried out the shearing wrap-up 7 of cutting rolling；Described
Production equipment be also associated with electric-control system 8, negative pressure system 9, hydraulic system 10, compressed air system 11,
Operation security system 12 and PLC.
Specifically, unreel traction apparatus 3 and realize passively unreeling of plastic plate by adjustable damping, by upper
Small sized cot, driven by servomotor and hydraulic pressurization mode realize the traction force feed of plastic plate, i.e. use existing
The structure unreeling traction apparatus more conventional in technology；As it is shown in figure 5, automatic feed welder 4 has
Body include continuously connected fastener screening and sequencing device 41, equidistant shift fork feed arrangement 42, continuously connected fastener transfer device 43,
Heater 44 and electroplating equipment wielding machine hand stick unit 45；Chiller 5 includes conveying carrier roller and air-cooler, the most right
Plastic plate is cooled down by air cooling way with continuously connected fastener weld；Conveying traction apparatus 6 include negative pressure FENGDOU,
Negative pressure transportation frame, servomotor etc., the protection lining traction output that will make；Shear wrap-up 7 to include
Hydraulic cutter mechanism, controls default size by PLC and shears, and by corresponding servo
Motor realizes identical tension actively rolling；Electric-control system 8 is in order to realize the operation of whole equipment；PLC
Specifically in order to control the driving of servomotor in whole production equipment, the driving of cylinder, situation on-line monitoring,
Reference record, abnormality show and fault alarm etc..
Furtherly, as shown in fig. 6-7, continuously connected fastener screening and sequencing device 41 therein includes that being provided with one goes out
The screening vibrating disk 411 of mouth 4111, this outlet 4111 connects one end of a track 412, at track 412
Lower section is provided with linear array vibrator 413, and the other end at track 412 is provided with stop device, this stop device
Including blend stop 414 and control this blend stop 414 open and close servomotor A415.
As seen in figs. 8-10, equidistant shift fork feed arrangement 42 includes entering with plastic plate 1 producing device orientation
Perpendicular fixed plate A 421, the one side of fixed plate A 421 is simultaneously provided with line slideway A4211 and
Bending guide rail 4212, described bending track 4212 is formed with a bending place 42121, in fixed plate A 421
Line slideway A4211 on slip be provided with sliding panel 422, sliding panel 422 is provided with multiple equidistant row
The shift fork 423 of row, described fork 423 is slidably arranged on bending guide rail 4212, on bending guide rail 4212
Bending place 42121 achieves moving up and down of fork 423, and another side in fixed plate A 421 is fixed with
Servo motor B 424, is connected with and line slideway A4211 between servo motor B 424 and sliding panel 422
The ball-screw A425 parallel with bending guide rail 4212, servo motor B 424 is by driving ball-screw A425
Thus control sliding panel 422 and shift fork 423 respectively on line slideway A4211 and bending guide rail 4212
Slide.
As shown in figure 11, continuously connected fastener transfer device 43 includes that entering production device orientation with plastic plate 1 hangs down mutually
Straight fixed plate B431 and two pieces of parallel to each other being positioned at fixed plate B431 mono-side and are equipped with line slideway
Fixed plate C432 of B4321, two pieces of fixed plates C432 lay respectively at two ends and the fixed plate of fixed plate B431
C432 and line slideway B4321 thereon is perpendicular, the same side with fixed plate C432 be provided with
Fixed plate D433 that fixed plate B431 is parallel, the two ends of fixed plate D433 are slidably arranged in line slideway respectively
On B4321, another side in fixed plate B431 is fixed with servomotor C434, servomotor C434
Be connected with the ball-screw B435 parallel with line slideway B4321 between fixed plate D433, servo electricity
Machine C434 controls fixed plate D433 on line slideway B4321 by driving ball-screw B435
Slide, be arranged over a guide groove 436 in parallel, fixed plate D433 and guide groove in fixed plate D433
Be connected with line slideway C437 and cylinder A438 between 436, by the driving of cylinder A438 thus control
Guide groove 436 moves up and down along line slideway C437.
As shown in figure 12, heater 44 includes entering with plastic plate 1 producing perpendicular the consolidating of device orientation
Determine plate E441 and two pieces of parallel to each other being positioned at fixed plate E441 mono-side and are equipped with line slideway D4421
Fixed plate F442, two pieces of fixed plates F442 lay respectively at two ends and fixed plate F442 of fixed plate E441
Perpendicular with line slideway D4421 thereon, it is provided with and fixed plate at the same side with fixed plate F442
Fixed plate G443 that E441 is parallel, the two ends of fixed plate G443 are slidably arranged in line slideway D4421 respectively
On, the opposite side in fixed plate E441 is fixed with servomotor D444, servomotor D444 and fixed plate
The ball-screw C445 parallel with line slideway D4421, servomotor D444 it is connected with between G443
The slip on line slideway D4421 of fixed plate G443 is controlled by driving ball-screw C445,
Be provided with a heating plate 446 in parallel below fixed plate G443, fixed plate G443 and heating plate 446 it
Between be connected with line slideway E447 and cylinder B448, by the driving of cylinder B448 thus control heating plate
446 move up and down along line slideway E447, and described heating plate 446 connects temperature controller.
As shown in figure 13, electroplating equipment wielding machine hand stick unit 45 includes entering with plastic plate 1 producing device orientation phase
Vertical fixed plate H451, the side in fixed plate H451 is provided with mechanical hand lever 452 in parallel,
It is connected with the line slideway F453 vertical with both between fixed plate H451 and machinery hand lever 452,
Another side of fixed plate H451 is fixed with servomotor E454, servomotor E454 and machinery hand lever
Being connected with the ball-screw D455 parallel with line slideway F453 between 452, servomotor E454 passes through
Drive ball-screw D455 thus control the machinery hand lever 452 slip on line slideway F453；Described
Machinery hand lever 452 is provided with multipair clamping block 456, is equipped with a cylinder C457 at the two ends of machinery hand lever 452,
2 are followed closely in order to grip plastic.
Certainly, in order to fusion weld continuously connected fastener 2 and plastic plate 1 between is better achieved, can be by plastics
Nail 2 is wanted the face contacted with plastic plate 1 to be set to plane.
The concrete running of this equipment is: first passes through and unreels traction apparatus 3 plastic plate 1 is drawn force feed
In access arrangement, then a collection of continuously connected fastener 2 is poured in screening vibrating disk 411, through screening vibrating disk 411
Vibration make continuously connected fastener 2 (the continuously connected fastener opening of V-shape can be herein referred to the most upward) in an attitude from
Outlet 4111 out injection 412 (track here on longitudinal section also in V-shape substantially, with V
The continuously connected fastener of font coordinates so that what continuously connected fastener can be stable is carried, and i.e. ensures that continuously connected fastener is opening up),
Under the linear vibrator 413 effect to track, continuously connected fastener 2 is whole in track 412 one by one
Neat arrangement carries, and the other end at track 412 connects stop device, now coordinates equidistant shift fork to enter
The application of shift fork 423 in material device, i.e. when first shift fork arrives first continuously connected fastener at blend stop 414,
Blend stop 414 is opened under the control of servomotor A415, makes first continuously connected fastener be transferred to track by shift fork, when
After first continuously connected fastener is transferred to, blend stop 414 under the control of servomotor A415 rapidly reversion block the
Two continuously connected fasteners (the next continuously connected fastener of the most aforementioned first continuously connected fastener), when second shift fork arrives second
During continuously connected fastener, blend stop 414 is again turned on so that second continuously connected fastener transferred to by second shift fork, circulates successively
Action；Equidistantly shift fork feed arrangement will achieve equidistantly row between multiple continuously connected fasteners 2 of shift fork 423 groups
Row, then put into the guide groove 436 in continuously connected fastener transfer device 43, so by the continuously connected fastener 2 equidistantly arranged
Rear continuously connected fastener transfer device 43 enters welding post, and the upper crawl arrangement from guide groove 436 of machinery hand lever 452 is whole
Neat continuously connected fastener 2, then continuously connected fastener transfer device 43 returns home position, then by servomotor E454
Ball-screw D455 is driven to move up, then the entrance of the heating plate 446 on wait heater 44,
PLC instruction servomotor D444 starts, and drives ball-screw C445 to make heating plate 446 along directly
Line guide rail D4421 moves to reach between continuously connected fastener and plastic plate, PLC instruction cylinder B448 action,
Make heating plate 446 linearly guide rail E447 up and down motion under cylinder B448 drives so that heating plate 446
Contact with the plastic plate being disposed below, under the effect of electroplating equipment wielding machine hand stick unit 45, grab continuously connected fastener
Machinery hand lever 452 moves down, it is achieved heating plate 446 contacts with the continuously connected fastener 2 being positioned above, and is adding
During heat, heating plate 446 be close to continuously connected fastener 2 to be heated and plastic plate 1 and simultaneously heating of plastic follow closely 2 with mould
Flitch 1, sets temperature required and heat time heating time by temperature controller, by be welded to continuously connected fastener 2 and plastic plate 1
Surface heating reaches melting state, and after arriving default heat time heating time, machinery hand lever 452 moves again up,
Making heating plate 446 have space to exit, then machinery hand lever 452 is mobile down to continuously connected fastener 2 and plastics still further below
Plate 1 contacts, and the most now machinery hand lever 452 makes plastics by PLC control servomotor E454 pressurization
Nail 2 melts face and gos deep in plastic plate 1, and the degree of depth can be 0.2mm～0.3mm, keeps one section of Preset Time to make to mould
Material nail 2 and plastic plate 1 reach saturated welding, and make continuously connected fastener 2 melt the part outward expansion shape that face is deep
Become solder fillet, then plastic plate 1 is cooled down with continuously connected fastener 2 weld, make required concrete and protect
Protecting lining, be transported to shear wrap-up 7 by conveying traction apparatus 6, dimensions as required is to protection
Lining carries out cutting, and the protection after cutting is served as a contrast rolling.
Claims (10)
1. concrete protective lining production method, it is characterised in that: described protection lining is by plastic plate and multiple
Continuously connected fastener forms, and continuously connected fastener is fixedly installed on the one side of plastic plate, the V-shaped shape of continuously connected fastener, and
The opening of continuously connected fastener is towards being in reverse to plastic plate；Concrete this protection lining that produces comprises the steps:
Step one: unreel and draw plastic plate, i.e. force feed plastic plate input；
Step 2: screen and arrange continuously connected fastener, carries out screening ordered arrangement by prefabricated a collection of continuously connected fastener,
Make each continuously connected fastener with opening up state successively ordered arrangement；
Step 3: equidistantly arrange continuously connected fastener, i.e. makes in step 2 between each continuously connected fastener of ordered arrangement
Spacing equal, it is achieved equidistantly arranging, the big I of this spacing passes through PLC according to actual needs
Controller is adjusted；
Step 4: the continuously connected fastener realizing in step 3 equidistantly arranging is previously positioned at continuously connected fastener transfer dress
In putting, wait and enter welding post；
Step 5: enter welding post and the continuously connected fastener equidistantly arranged is heated with plastic plate and welds,
Solder side between heating of plastic nail and plastic plate i.e. simultaneously, it is achieved the most melted to be welded and fixed；And
Repeatedly circulation step three to five；
Step 6: cooling, cools down continuously connected fastener with plastic plate weld；
Step 7: carry and draw the plastic plate being fixed with continuously connected fastener, the protection that will make lining traction is defeated
Go out；
Step 8: on-line checking, whether detection continuously connected fastener whether solder skip, heating-up temperature put in place, weld strength
The most up to standard；
Step 9: cutting rolling, will detect qualified protection lining and carry out cutting according to required size specification,
And the protection lining rolling that cutting completed, the big I of required dimensions is passed through according to actual needs
PLC is adjusted；
Step 10: packaging warehouse-in, after the protection laying-in after rolling is crossed packaging, warehouse-in stores.
A kind of concrete protective lining production method the most according to claim 1, it is characterised in that: step one
Described in unreel and draw plastic plate and realize by unreeling traction apparatus, this device is real by adjustable damping
Passively unreeling of existing plastic plate, real by upper small sized cot, driven by servomotor and hydraulic pressurization mode
The traction force feed of existing plastic plate.
A kind of concrete protective lining production method the most according to claim 1, it is characterised in that: step 2
Middle screening and arrangement continuously connected fastener are realized by continuously connected fastener screening and sequencing device, and this device includes that being provided with one goes out
The screening vibrating disk of mouth, this outlet connects one end of a track, is provided with linear array in the lower section of track
Vibrator, the other end at track is provided with stop device, and this stop device includes blend stop and controls to be somebody's turn to do
The servomotor A that blend stop opens and closes.
A kind of concrete protective lining production method the most according to claim 1, it is characterised in that: step 3
Intermediate reach arrangement continuously connected fastener is realized by equidistant fork feed arrangement, and this device includes and plastic plate
Enter and produce the fixed plate A that device orientation is perpendicular, the one side of fixed plate A is simultaneously provided with straight
Line guide rail A and bending guide rail, slide on the line slideway A of fixed plate A and be provided with sliding panel,
Sliding panel is provided with the shift fork of multiple equidistant arrangement, and described fork is slidably arranged on bending guide rail,
Bending guide rail achieves moving up and down of fork, and another side in fixed plate A is fixed with servo electricity
Machine B, is connected with and line slideway A and bending guide rail parallel between servo motor B and sliding panel
Ball-screw A, servo motor B by drive ball-screw A thus control sliding panel and dial
The fork slip on line slideway A and bending guide rail respectively.
A kind of concrete protective lining production method the most according to claim 1, it is characterised in that: step 3
It is 80-90mm that intermediate reach refers to the distance between the most adjacent continuously connected fastener.
A kind of concrete protective lining production method the most according to claim 1, it is characterised in that: step 4
Middle continuously connected fastener being transferred to welding post, wherein continuously connected fastener transfer device includes and plastic plate enters and produces
Fixed plate B that device orientation is perpendicular and two pieces of parallel to each other being positioned at fixed plate B mono-side and are all provided with
Fixed plate C of line slideway B, two pieces of fixed plates C is had to lay respectively at the two ends of fixed plate B and consolidate
Determine plate C and line slideway B thereon perpendicular, the same side with fixed plate C be provided with
Fixed plate D that fixed plate B is parallel, the two ends of fixed plate D are slidably arranged in line slideway B respectively
On, another side in fixed plate B is fixed with servomotor C, servomotor C and fixed plate D
Between be connected with the ball-screw B parallel with line slideway B, servomotor C by drive ball
Leading screw B thus control the slip on line slideway B of fixed plate D, set above fixed plate D
There is a guide groove in parallel, between fixed plate D and guide groove, be connected with line slideway C and cylinder A,
By the driving of cylinder A thus control guide groove and move up and down along line slideway C.
A kind of concrete protective lining production method the most according to claim 1, it is characterised in that: step 5
Continuously connected fastener and plastic plate add thermal weld realized by heater and electroplating equipment wielding machine hand stick unit, described
Heater include entering with plastic plate and produce perpendicular fixed plate E of device orientation and two pieces mutually
Parallel is positioned at fixed plate E mono-side and is equipped with fixed plate F of line slideway D, fixes for two pieces
Plate F lays respectively at the two ends of fixed plate E and fixed plate F and line slideway D thereon is perpendicular,
It is provided with fixed plate G parallel with fixed plate E at the same side with fixed plate F, fixed plate G
Two ends are slidably arranged on line slideway D respectively, and the opposite side in fixed plate E is fixed with servo electricity
Machine D, is connected with the ball wire parallel with line slideway D between servomotor D and fixed plate G
Thick stick C, servomotor D control fixed plate G at line slideway D by driving ball-screw C
On slip, below fixed plate G, be provided with a heating plate in parallel, fixed plate G and heating
Be connected with line slideway E and cylinder B between plate, by the driving of cylinder B thus control heating plate
Moving up and down along line slideway E, described heating plate connects temperature controller；Described electroplating equipment wielding machine
Hand stick unit includes entering with plastic plate producing fixed plate H that device orientation is perpendicular, in fixed plate H
A side be provided with mechanical hand lever in parallel, fixed plate H and machinery hand lever between be connected with
The line slideway F vertical with both, another side in fixed plate H is fixed with servomotor E,
It is connected with the ball-screw D parallel with line slideway F between servomotor E with machinery hand lever, watches
Take motor E and control machinery hand lever slip on line slideway F by driving ball-screw D；
Described machinery hand lever is provided with multipair clamping block, is equipped with a cylinder C at the two ends of machinery hand lever,
Follow closely in order to grip plastic.
A kind of concrete protective lining production method the most according to claim 1, it is characterised in that: step 6
In realized by chiller continuously connected fastener is cooled down with plastic plate weld, this device includes defeated
Send carrying roller and air-cooler, i.e. plastic plate is cooled down by air cooling way with continuously connected fastener weld.
A kind of concrete protective lining production method the most according to claim 1, it is characterised in that: step 7
Middle conveying also draws the plastic plate being fixed with continuously connected fastener by conveying traction apparatus realization, this device bag
Include negative pressure FENGDOU, negative pressure transportation frame, servomotor etc., the protection lining conveying traction that will make.
A kind of concrete protective lining production method the most according to claim 1, it is characterised in that: step 9
Middle cutting rolling realize by shearing wrap-up, and this device includes hydraulic cutter mechanism, passes through
The size that PLC controls to preset is sheared, and realizes identical tension actively receipts by servomotor
Volume.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610369392.8A CN106003698A (en) | 2016-05-28 | 2016-05-28 | Production method for concrete protection lining |
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| CN201610369392.8A CN106003698A (en) | 2016-05-28 | 2016-05-28 | Production method for concrete protection lining |
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| CN109049729A (en) * | 2018-08-27 | 2018-12-21 | 孝感有为科技有限公司 | A kind of concrete protective plate and its production method |
| CN109513987A (en) * | 2018-12-27 | 2019-03-26 | 南京采青五金制品有限公司 | A kind of production method of rounded cap nail |
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