CN105965874A - Automatic feeding and welding device used for producing concrete protection lining - Google Patents
Automatic feeding and welding device used for producing concrete protection lining Download PDFInfo
- Publication number
- CN105965874A CN105965874A CN201610369482.7A CN201610369482A CN105965874A CN 105965874 A CN105965874 A CN 105965874A CN 201610369482 A CN201610369482 A CN 201610369482A CN 105965874 A CN105965874 A CN 105965874A
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- Prior art keywords
- fixed plate
- plate
- continuously connected
- plastic
- line slideway
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/18—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools
- B29C65/20—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using heated tools with direct contact, e.g. using "mirror"
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/474—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially non-flat
Abstract
The invention relates to an automatic feeding and welding device used for producing a concrete protection lining. The protection lining is composed of a plastic plate and plastic nails. The plastic nails are fixedly arranged on one side face of the plastic plate. The plastic nails are each in a V shape. The direction of an opening of each plastic nail is opposite to that of the plastic plate. The automatic feeding and welding device comprises a plastic nail screening and sorting device, an equal-distance shifting fork feeding device, a plastic nail transferring device, a heating device and a welding mechanical arm rod device. Compared with the prior art, the plastic plate and the plastic nails of the automatic feeding and welding device are combined in a melting and welding fixing manner, the stability of the plastic plate and the plastic nails is greatly improved, and leakage is avoided; and meanwhile, all the devices are clear in division of labor and are also in close connection and cooperation, the quality of the plastic protection lining is improved, the firmness, durability, acid resistance and gas prevention capability of the lining can reach the high standard, and by means of the device, the production efficiency of the device is high, and cost is low.
Description
Technical field
The present invention relates to a kind of process units, particularly relate to a kind of for producing automatically entering of concrete protective lining
Material welder.
Background technology
It is known that concrete has the strongest bearing capacity, quite varied in building field application, but it is resistance to
The ability of acid and anti-gas is more weak, in order to improve acid resistance and the ability of anti-gas of concrete, the most greatly
Many all by the methods such as the dispensing of concrete material itself, technique being improved acid resistance and the gas-tight of concrete
The ability of body, but, this mode complex process, relatively costly, it is of limited application, is unsuitable for extensively
Application.
Based on this, the present invention proposes a kind of imagination, owing to the acid resistance of plastics is extremely strong, by concrete and plastics
Plate realizes mechanical bond and forms a kind of brand-new plastics protection lining, can meet the highest of acidproof building structure and want
Ask；In order to realize concrete and effective combination of plastics protection lining, the structure of these plastics protection lining is proposed
Higher requirement, it is contemplated by the invention that these plastics protection lining uses plastic plate and the combination of continuously connected fastener.
In order to solve above-mentioned technical problem, the present invention proposes one can realize plastic plate and continuously connected fastener combination
For produce concrete protective lining automatic feed welder.
Summary of the invention
Instant invention overcomes above-mentioned the deficiencies in the prior art, it is proposed that one can realize plastic plate and mould
The automatic feed welder for producing concrete protective lining that material nail organically combines.
The technical scheme is that and be achieved in that:
A kind of automatic feed welder for producing concrete protective lining, described protection serves as a contrast by plastic plate
Forming with multiple continuously connected fasteners, continuously connected fastener is fixedly installed on the one side of plastic plate, the V-shaped shape of continuously connected fastener,
And the opening of continuously connected fastener is towards being in reverse to plastic plate；It is right that described automatic feed welder includes realizing
Continuously connected fastener screens and makes the continuously connected fastener screening and sequencing device of its ordered arrangement, can wait in order to realizing multiple continuously connected fastener
Spacing arrangement equidistant shift fork feed arrangement, in order to the continuously connected fastener equidistantly arranged is transferred to welding post
Continuously connected fastener transfer device, realize being welded and fixed after continuously connected fastener adds heat fusing with plastic plate contact surface in order to realizing
Heater and electroplating equipment wielding machine hand stick unit.
The arrangement achieves continuously connected fastener can more efficient, more satisfactory be fixedly installed on plastic plate, protect
Demonstrate,prove the entire firmness of plastics protection lining, it is ensured that its service life.
It is preferred that described continuously connected fastener screening and sequencing device includes the screening vibrating disk being provided with an outlet, this goes out
Mouth connects one end of a track, is provided with linear array vibrator in the lower section of track, and the other end at track sets
Having stop device, this stop device includes blend stop and controls the servomotor A that this blend stop opens and closes.
The arrangement achieves the screening to continuously connected fastener and regularly arranged, furthermore, by a collection of continuously connected fastener
Pouring in screening vibrating disk, the vibration through screening vibrating disk makes the continuously connected fastener can in an attitude (here
Refer to that the continuously connected fastener opening of V-shape is the most upward) from opening out injection, (track here is on longitudinal section
Also in V-shape substantially, coordinate with the continuously connected fastener of V-shape, i.e. ensure that continuously connected fastener is opening up),
Linear vibrator under the effect of track, continuously connected fastener one by one in track proper alignment carry,
The other end at track connects stop device, now coordinates the application of shift fork in equidistant shift fork feed arrangement,
I.e. when first shift fork arrives first continuously connected fastener at blend stop, blend stop is beaten under the control of servomotor A
Opening, make first continuously connected fastener be transferred to track by shift fork, after first continuously connected fastener is transferred to, blend stop is being watched
Take to invert rapidly under the control of motor A and block second continuously connected fastener (next one of the most aforementioned first continuously connected fastener
Continuously connected fastener), when second shift fork arrives second continuously connected fastener, blend stop is again turned on so that second shift fork
Transfer to second continuously connected fastener, successively do action.
It is preferred that described equidistant shift fork feed arrangement includes that entering production device orientation with plastic plate hangs down mutually
Straight fixed plate A, is simultaneously provided with line slideway A and bending guide rail, solid on the one side of fixed plate A
Determine slip on the line slideway A of plate A and be provided with sliding panel, sliding panel is provided with dialling of multiple equidistant arrangement
Fork, described fork is slidably arranged on bending guide rail, and bending guide rail achieves moving up and down of fork, solid
Another side determining plate A is fixed with servo motor B, is connected with between servo motor B and sliding panel
With line slideway A and the ball-screw A of bending guide rail parallel, servo motor B is by driving ball-screw A
Thus control sliding panel and the shift fork slip on line slideway A and bending guide rail respectively.
Equidistantly fork feed arrangement achieves continuously connected fastener proper alignment on plastic plate, the most equidistantly arranges,
Wherein sliding panel by servo motor B drive ball-screw A and linearly guide rail A move, now on sliding panel
Shift fork move up also along line slideway A side, when fork move to bend guide rail bending place, bending
Place guides shift fork and moves down, the continuously connected fastener in above-mentioned track pitched by shift fork when being moved down into setting position.
It is preferred that described continuously connected fastener transfer device includes perpendicular with plastic plate entrance production device orientation
Fixed plate B and two pieces of parallel to each other being positioned at fixed plate B mono-side and are equipped with the fixed plate of line slideway B
C, two pieces of fixed plates C lay respectively at the two ends of fixed plate B and fixed plate C and line slideway B thereon with
It is vertical, is provided with fixed plate D parallel with fixed plate B, fixed plate D at the same side with fixed plate C
Two ends be slidably arranged in respectively on line slideway B, another side in fixed plate B be fixed with servo electricity
Machine C, is connected with the ball-screw B parallel with line slideway B between servomotor C and fixed plate D,
Servomotor C controls the slip on line slideway B of fixed plate D by driving ball-screw B,
Fixed plate D be arranged over a guide groove in parallel, be connected with straight line between fixed plate D and guide groove and lead
Rail C and cylinder A, by the driving of cylinder A thus control guide groove and move up and down along line slideway C.
The continuously connected fastener of the equidistantly arrangement of above-mentioned shift fork is placed in the guide groove of this device, turns the most again
Entering welding post, welding post here specifically refers to heater and electroplating equipment wielding machine hand stick unit.
It is preferred that described heater includes entering with plastic plate producing fixed plate E that device orientation is perpendicular
Parallel to each other with two pieces is positioned at fixed plate E mono-side and is equipped with fixed plate F of line slideway D, two pieces
Fixed plate F lays respectively at the two ends of fixed plate E and fixed plate F and line slideway D thereon is perpendicular,
Being provided with fixed plate G parallel with fixed plate E at the same side with fixed plate F, the two ends of fixed plate G are divided
Not being slidably arranged on line slideway D, the opposite side in fixed plate E is fixed with servomotor D, servo
The ball-screw C parallel with line slideway D, servomotor D it is connected with between motor D and fixed plate G
The slip on line slideway D of fixed plate G is controlled, under fixed plate G by driving ball-screw C
Side is provided with a heating plate in parallel, is connected with line slideway E gentle between fixed plate G and heating plate
Cylinder B, by the driving of cylinder B thus control heating plate and move up and down along line slideway E, described adds
Hot plate connects temperature controller.
When specifically operating, when continuously connected fastener and plastic plate arrive the position set, PLC instruction adds
The servomotor D of thermal starts, and drives ball-screw C that heating plate linearly guide rail D is moved to reach
Between continuously connected fastener and plastic plate, PLC instruction cylinder B action so that heating plate drives at cylinder B
Under linearly guide rail E move up and down so that heating plate contacts with the plastic plate being disposed below, at bonding machine
Under the effect of tool hand stick unit, it is achieved heating plate and the plastics nail joint lived by mechanical hand bar cramp being positioned above
Touching, when heating, heating plate is close to continuously connected fastener to be heated and plastic plate heating of plastic nail and plastics the most simultaneously
Plate, sets temperature required and heat time heating time by temperature controller, is added on surface to be welded to continuously connected fastener and plastic plate
Heat reaches melting state, and then continuously connected fastener moves up under the effect of electroplating equipment wielding machine hand stick unit so that add
Hot plate returns to home position and awaits orders；Here mode of heating is preferably with the mode of heated at constant temperature.
It is preferred that described electroplating equipment wielding machine hand stick unit includes perpendicular with plastic plate entrance production device orientation
Fixed plate H, the side in fixed plate H is provided with mechanical hand lever in parallel, at fixed plate H and machine
Being connected with the line slideway F vertical with both between tool hand lever, another side in fixed plate H is fixed and is set
Have between servomotor E, servomotor E with machinery hand lever and be connected with the ball parallel with line slideway F
Leading screw D, servomotor E control machinery hand lever on line slideway F by driving ball-screw D
Slide；Described machinery hand lever is provided with multipair clamping block, is equipped with a cylinder C at the two ends of machinery hand lever,
Follow closely in order to grip plastic.
When specifically operating, whole by crawl arrangement upper in machinery hand lever guide groove from continuously connected fastener transfer device
Neat continuously connected fastener, then continuously connected fastener transfer device leaves welding post, then drives rolling by servomotor E
Ballscrew D moves up, and then waits that aforesaid heating plate enters, and after heating plate is in place, makes machinery hand lever
Move down, and make face of weld contact heating plate and holding certain pressure needed for the continuously connected fastener on machinery hand lever,
After arriving default heat time heating time, machinery hand lever moves again up, makes heating plate have space to exit, then
Machinery hand lever is mobile still further below so that continuously connected fastener contacts with plastic plate, and now machinery hand lever passes through PLC
Controlling servomotor E pressurization to make continuously connected fastener melt face to go deep in plastic plate, the degree of depth can be 0.2mm～0.3mm,
Keep one section of Preset Time to make continuously connected fastener and plastic plate reach saturated welding, and make continuously connected fastener fusing face deep
Part outward expansion forms solder fillet, so can increase wedge nail and plate bonding area so that carry after welding
Shearing force and wedge nail welding back pull, shearing force >=1000kN/m after wedge nail welding after high wedge nail welding2Wedge tack welding
Meet back pull >=500kN/m2, continue cycling through repeatedly so that more continuously connected fastener is welded on plastic plate.
Present invention employs having the beneficial effects that of technique scheme:
The present invention proposes a kind of automatic feed welder for producing concrete protective lining.In the present invention,
Protection lining is made up of the continuously connected fastener of plastic plate and V-shaped shape, and continuously connected fastener is fixedly installed on the one side of plastic plate
On, and the opening of continuously connected fastener is towards being in reverse to plastic plate, when specifically used, the V-type shape on plastic plate is moulded
Material nail embeds in concrete, forms mechanical bond, after both global formations, is difficult to destroyed, specifically
Saying, both combinations have prominent chemical resistance, excellent anti-impact is washed performance and prevented water and gas
Seepage, good distress in concrete put up performance, the smooth anti-deposition liner of low friction ant-scaling, green
Environmental protection and be applicable to drinking water, detection repeatable to water and gas permeation, easy-maintaining, disposable, Yi An
Dress, cost-effective etc., can be widely applied to the storage tank of xoncrete structure, the concrete in chemical industry
Structural conductor and irrigation canals and ditches, all kinds sewage and toxic wastewater treatment plant cistern, effusion leaches thing and collects
Groove tank body liner, electroplating bath anticorrosion and anticorrosive coat etc..
In order to improve the overall firmness of protection lining and service life, to the combination between plastic plate and continuously connected fastener
Having higher requirement, the present invention is according to the hot melt characteristic of plastics, by the knot between plastic plate and continuously connected fastener
Close and realized by heating fusion weld；This device i.e. achieves above-mentioned purpose, by prefabricated a collection of continuously connected fastener
Realized its screening arrangement, equidistant shift fork, transfer by automatic feed welder, and will equidistantly
The continuously connected fastener of arrangement realizes being welded and fixed after adding heat fusing with plastic plate contact surface.This device in running,
The cooperation but the division of labor of each device is clearly closely connected, not only increases the quality of these plastics protection lining so that
This protection lining has all reached higher standard at firmness, durability, acid resistance and anti-gas capacity, and
Using this equipment, its production efficiency is high, low cost；Simultaneously as plastic plate and continuously connected fastener pass through fusion weld
Connect fixing mode to combine, substantially increase its stability, it is to avoid the generation revealed.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram that the present invention protects lining；
Fig. 2 is the overall structure schematic diagram of continuously connected fastener in the present invention；
Fig. 3 is the overall structure schematic diagram of present device；
Fig. 4 is the structural representation of automatic feed welder of the present invention；
Fig. 5 is the structural representation of continuously connected fastener screening and sequencing device in Fig. 4；
Fig. 6 is the enlarged diagram in A portion in Fig. 5；
Fig. 7 is the structural representation of Fig. 4 intermediate reach shift fork feed arrangement；
Fig. 8 is the structural representation of Fig. 4 intermediate reach shift fork another state of feed arrangement；
Fig. 9 is the structural representation of bending place in Fig. 8；
Figure 10 is the structural representation of continuously connected fastener transfer device in Fig. 4；
Figure 11 is the structural representation of heater in Fig. 4；
Figure 12 is the structural representation of electroplating equipment wielding machine hand stick unit in Fig. 4.
Detailed description of the invention
With detailed description of the invention, the present invention is described in further detail below in conjunction with the accompanying drawings:
Embodiment:
A kind of for produce concrete protective lining automatic feed welder, as shown in Figure 1-2, protection lining by
Plastic plate 1 and multiple continuously connected fastener 2 form, and continuously connected fastener 2 is fixedly installed on the one side of plastic plate 1, moulds
The V-shaped shape of material nail 2, and the opening of continuously connected fastener 2 is towards being in reverse to plastic plate 1；At described continuously connected fastener 2
Two lateral surface of opening part are provided with multiple double wedge 21, being designed to of double wedge 21 be further ensured that protection lining with
The more effective mechanical bond of concrete.
As it is shown on figure 3, the production equipment served as a contrast for producing this protection is turned left from the right side and is included successively unreeling also
Traction force feed plastic plate unreel traction apparatus 3, in order to screen arrangement, shift fork, transfer continuously connected fastener and will mould
Material nail and plastic plate contact surface realize the automatic feed welder 4 being welded and fixed after adding heat fusing, in order to moulding
Flitch and continuously connected fastener weld carry out the chiller 5 cooled down, and it is defeated that the protection lining traction in order to making exports
Send traction apparatus 6, in order to the protection lining of output to be carried out the shearing wrap-up 7 of cutting rolling；Described
Production equipment be also associated with electric-control system 8, negative pressure system 9, hydraulic system 10, compressed air system 11,
Operation security system 12 and PLC.
Specifically, unreel traction apparatus 3 and realize passively unreeling of plastic plate by adjustable damping, by upper
Small sized cot, driven by servomotor and hydraulic pressurization mode realize the traction force feed of plastic plate, i.e. use existing
The structure unreeling traction apparatus more conventional in technology；As shown in Figure 4, automatic feed welder 4 has
Body include continuously connected fastener screening and sequencing device 41, equidistant shift fork feed arrangement 42, continuously connected fastener transfer device 43,
Heater 44 and electroplating equipment wielding machine hand stick unit 45；Chiller 5 includes conveying carrier roller and air-cooler, the most right
Plastic plate is cooled down by air cooling way with continuously connected fastener weld；Conveying traction apparatus 6 include negative pressure FENGDOU,
Negative pressure transportation frame, servomotor etc., the protection lining traction output that will make；Shear wrap-up 7 to include
Hydraulic cutter mechanism, controls default size by PLC and shears, and by corresponding servo
Motor realizes identical tension actively rolling；Electric-control system 8 is in order to realize the operation of whole equipment；PLC
Specifically in order to control the driving of servomotor in whole production equipment, the driving of cylinder, situation on-line monitoring,
Reference record, abnormality show and fault alarm etc..
Furtherly, as seen in figs. 5-6, continuously connected fastener screening and sequencing device 41 therein includes that being provided with one goes out
The screening vibrating disk 411 of mouth 4111, this outlet 4111 connects one end of a track 412, at track 412
Lower section is provided with linear array vibrator 413, and the other end at track 412 is provided with stop device, this stop device
Including blend stop 414 and control this blend stop 414 open and close servomotor A415.
As Figure 7-9, equidistant shift fork feed arrangement 42 includes entering with plastic plate 1 producing device orientation
Perpendicular fixed plate A 421, the one side of fixed plate A 421 is simultaneously provided with line slideway A4211 and
Bending guide rail 4212, described bending track 4212 is formed with a bending place 42121, in fixed plate A 421
Line slideway A4211 on slip be provided with sliding panel 422, sliding panel 422 is provided with multiple equidistant row
The shift fork 423 of row, described fork 423 is slidably arranged on bending guide rail 4212, on bending guide rail 4212
Bending place 42121 achieves moving up and down of fork 423, and another side in fixed plate A 421 is fixed with
Servo motor B 424, is connected with and line slideway A4211 between servo motor B 424 and sliding panel 422
The ball-screw A425 parallel with bending guide rail 4212, servo motor B 424 is by driving ball-screw A425
Thus control sliding panel 422 and shift fork 423 respectively on line slideway A4211 and bending guide rail 4212
Slide.
As shown in Figure 10, continuously connected fastener transfer device 43 includes that entering production device orientation with plastic plate 1 hangs down mutually
Straight fixed plate B431 and two pieces of parallel to each other being positioned at fixed plate B431 mono-side and are equipped with line slideway
Fixed plate C432 of B4321, two pieces of fixed plates C432 lay respectively at two ends and the fixed plate of fixed plate B431
C432 and line slideway B4321 thereon is perpendicular, the same side with fixed plate C432 be provided with
Fixed plate D433 that fixed plate B431 is parallel, the two ends of fixed plate D433 are slidably arranged in line slideway respectively
On B4321, another side in fixed plate B431 is fixed with servomotor C434, servomotor C434
Be connected with the ball-screw B435 parallel with line slideway B4321 between fixed plate D433, servo electricity
Machine C434 controls fixed plate D433 on line slideway B4321 by driving ball-screw B435
Slide, be arranged over a guide groove 436 in parallel, fixed plate D433 and guide groove in fixed plate D433
Be connected with line slideway C437 and cylinder A438 between 436, by the driving of cylinder A438 thus control
Guide groove 436 moves up and down along line slideway C437.
As shown in figure 11, heater 44 includes entering with plastic plate 1 producing perpendicular the consolidating of device orientation
Determine plate E441 and two pieces of parallel to each other being positioned at fixed plate E441 mono-side and are equipped with line slideway D4421
Fixed plate F442, two pieces of fixed plates F442 lay respectively at two ends and fixed plate F442 of fixed plate E441
Perpendicular with line slideway D4421 thereon, it is provided with and fixed plate at the same side with fixed plate F442
Fixed plate G443 that E441 is parallel, the two ends of fixed plate G443 are slidably arranged in line slideway D4421 respectively
On, the opposite side in fixed plate E441 is fixed with servomotor D444, servomotor D444 and fixed plate
The ball-screw C445 parallel with line slideway D4421, servomotor D444 it is connected with between G443
The slip on line slideway D4421 of fixed plate G443 is controlled by driving ball-screw C445,
Be provided with a heating plate 446 in parallel below fixed plate G443, fixed plate G443 and heating plate 446 it
Between be connected with line slideway E447 and cylinder B448, by the driving of cylinder B448 thus control heating plate
446 move up and down along line slideway E447, and described heating plate 446 connects temperature controller.
As shown in figure 12, electroplating equipment wielding machine hand stick unit 45 includes entering with plastic plate 1 producing device orientation phase
Vertical fixed plate H451, the side in fixed plate H451 is provided with mechanical hand lever 452 in parallel,
It is connected with the line slideway F453 vertical with both between fixed plate H451 and machinery hand lever 452,
Another side of fixed plate H451 is fixed with servomotor E454, servomotor E454 and machinery hand lever
Being connected with the ball-screw D455 parallel with line slideway F453 between 452, servomotor E454 passes through
Drive ball-screw D455 thus control the machinery hand lever 452 slip on line slideway F453；Described
Machinery hand lever 452 is provided with multipair clamping block 456, is equipped with a cylinder C457 at the two ends of machinery hand lever 452,
2 are followed closely in order to grip plastic.
Certainly, in order to fusion weld continuously connected fastener 2 and plastic plate 1 between is better achieved, can be by plastics
Nail 2 is wanted the face contacted with plastic plate 1 to be set to plane.
The concrete running of this equipment is: first passes through and unreels traction apparatus 3 plastic plate 1 is drawn force feed
In access arrangement, then a collection of continuously connected fastener 2 is poured in screening vibrating disk 411, through screening vibrating disk 411
Vibration make continuously connected fastener 2 (the continuously connected fastener opening of V-shape can be herein referred to the most upward) in an attitude from
Outlet 4111 out injection 412 (track here on longitudinal section also in V-shape substantially, with V
The continuously connected fastener of font coordinates so that what continuously connected fastener can be stable is carried, and i.e. ensures that continuously connected fastener is opening up),
Under the linear vibrator 413 effect to track, continuously connected fastener 2 is whole in track 412 one by one
Neat arrangement carries, and the other end at track 412 connects stop device, now coordinates equidistant shift fork to enter
The application of shift fork 423 in material device, i.e. when first shift fork arrives first continuously connected fastener at blend stop 414,
Blend stop 414 is opened under the control of servomotor A415, makes first continuously connected fastener be transferred to track by shift fork, when
After first continuously connected fastener is transferred to, blend stop 414 under the control of servomotor A415 rapidly reversion block the
Two continuously connected fasteners (the next continuously connected fastener of the most aforementioned first continuously connected fastener), when second shift fork arrives second
During continuously connected fastener, blend stop 414 is again turned on so that second continuously connected fastener transferred to by second shift fork, circulates successively
Action；Equidistantly shift fork feed arrangement will achieve equidistantly row between multiple continuously connected fasteners 2 of shift fork 423 groups
Row, then put into the guide groove 436 in continuously connected fastener transfer device 43, so by the continuously connected fastener 2 equidistantly arranged
Rear continuously connected fastener transfer device 43 enters welding post, and the upper crawl arrangement from guide groove 436 of machinery hand lever 452 is whole
Neat continuously connected fastener 2, then continuously connected fastener transfer device 43 returns home position, then by servomotor E454
Ball-screw D455 is driven to move up, then the entrance of the heating plate 446 on wait heater 44,
PLC instruction servomotor D444 starts, and drives ball-screw C445 to make heating plate 446 along directly
Line guide rail D4421 moves to reach between continuously connected fastener and plastic plate, PLC instruction cylinder B448 action,
Make heating plate 446 linearly guide rail E447 up and down motion under cylinder B448 drives so that heating plate 446
Contact with the plastic plate being disposed below, under the effect of electroplating equipment wielding machine hand stick unit 45, grab continuously connected fastener
Machinery hand lever 452 moves down, it is achieved heating plate 446 contacts with the continuously connected fastener 2 being positioned above, and is adding
During heat, heating plate 446 be close to continuously connected fastener 2 to be heated and plastic plate 1 and simultaneously heating of plastic follow closely 2 with mould
Flitch 1, sets temperature required and heat time heating time by temperature controller, by be welded to continuously connected fastener 2 and plastic plate 1
Surface heating reaches melting state, and after arriving default heat time heating time, machinery hand lever 452 moves again up,
Making heating plate 446 have space to exit, then machinery hand lever 452 is mobile down to continuously connected fastener 2 and plastics still further below
Plate 1 contacts, and the most now machinery hand lever 452 makes to mould by PLC control servomotor E454 pressurization
Material nail 2 melts face and gos deep in plastic plate 1, and the degree of depth can be 0.2mm～0.3mm, keeps one section of Preset Time
Make continuously connected fastener 2 and plastic plate 1 reach saturated welding, and make continuously connected fastener 2 melt the deep part in face to extending out
Spread becomes solder fillet, then cools down plastic plate 1 with continuously connected fastener 2 weld, makes required coagulation
Soil protection lining, is transported to shear wrap-up 7, dimensions pair as required by conveying traction apparatus 6
Protection lining carries out cutting, and the protection after cutting is served as a contrast rolling.
Claims (6)
1. the automatic feed welder being used for producing concrete protective lining, it is characterised in that: described guarantor
Protecting lining to be made up of plastic plate and multiple continuously connected fastener, continuously connected fastener is fixedly installed on the one side of plastic plate,
The V-shaped shape of continuously connected fastener, and the opening of continuously connected fastener is towards being in reverse to plastic plate；Described automatic feed weldering
Connection device includes realizing screening continuously connected fastener and making the continuously connected fastener screening and sequencing of its ordered arrangement to fill
Put, in order to realize equidistant shift fork feed arrangement that multiple continuously connected fastener can equidistantly arrange, in order to will etc.
Spacing arrangement continuously connected fastener be transferred to welding post continuously connected fastener transfer device, in order to realize continuously connected fastener with
Plastic plate contact surface realizes heater and the electroplating equipment wielding machine hand stick unit being welded and fixed after adding heat fusing.
A kind of automatic feed welder for producing concrete protective lining the most according to claim 1,
It is characterized in that: described continuously connected fastener screening and sequencing device includes being provided with the screening vibrating disk of an outlet,
This outlet connects one end of a track, is provided with linear array vibrator in the lower section of track, at track
The other end is provided with stop device, and this stop device includes blend stop and controls the servo electricity that this blend stop opens and closes
Machine A.
A kind of automatic feed welder for producing concrete protective lining the most according to claim 1,
It is characterized in that: described equidistant shift fork feed arrangement includes entering with plastic plate producing device orientation
Perpendicular fixed plate A, is simultaneously provided with line slideway A and bending on the one side of fixed plate A
Guide rail, slides on the line slideway A of fixed plate A and is provided with sliding panel, be provided with many on sliding panel
The shift fork of individual equidistant arrangement, described fork is slidably arranged on bending guide rail, and bending guide rail achieves
Moving up and down of fork, another side in fixed plate A is fixed with servo motor B, at servo electricity
It is connected with between machine B and sliding panel and line slideway A and the ball-screw A of bending guide rail parallel,
Servo motor B controls sliding panel and shift fork is led at straight line respectively by driving ball-screw A
Slip on rail A and bending guide rail.
A kind of automatic feed welder for producing concrete protective lining the most according to claim 1,
It is characterized in that: described continuously connected fastener transfer device includes that entering production device orientation with plastic plate hangs down mutually
Straight fixed plate B and two pieces of parallel to each other being positioned at fixed plate B mono-side and are equipped with line slideway B
Fixed plate C, two pieces of fixed plates C lay respectively at the two ends of fixed plate B and fixed plate C and its on
Line slideway B perpendicular, be provided with parallel with fixed plate B at the same side with fixed plate C
Fixed plate D, the two ends of fixed plate D are slidably arranged on line slideway B respectively, in fixed plate B
Another side be fixed with servomotor C, be connected with between servomotor C and fixed plate D with
Ball-screw B parallel for line slideway B, servomotor C are controlled by driving ball-screw B
Fixed plate D processed slip on line slideway B, fixed plate D to be arranged over one in parallel
Guide groove, be connected with line slideway C and cylinder A between fixed plate D and guide groove, by cylinder A
Driving thus control guide groove and move up and down along line slideway C.
A kind of automatic feed welder for producing concrete protective lining the most according to claim 1,
It is characterized in that: described heater includes entering with plastic plate producing perpendicular the consolidating of device orientation
Determine plate E and two pieces of parallel to each other being positioned at fixed plate E mono-side and are equipped with consolidating of line slideway D
Determining plate F, two pieces of fixed plates F lay respectively at the two ends of fixed plate E and fixed plate F and straight line thereon
Guide rail D is perpendicular, is being provided with fix parallel with fixed plate E with the same side of fixed plate F
Plate G, the two ends of fixed plate G are slidably arranged on line slideway D respectively, another in fixed plate E
Side is fixed with servomotor D, is connected with and straight line between servomotor D and fixed plate G
Ball-screw C parallel for guide rail D, servomotor D control solid by driving ball-screw C
Determine plate G slip on line slideway D, below fixed plate G, be provided with a heating in parallel
Plate, is connected with line slideway E and cylinder B, by cylinder B between fixed plate G and heating plate
Driving thus control heating plate and move up and down along line slideway E, described heating plate connects temperature
Control device.
A kind of automatic feed welder for producing concrete protective lining the most according to claim 1,
It is characterized in that: described electroplating equipment wielding machine hand stick unit includes entering with plastic plate producing device orientation phase
Vertical fixed plate H, the side in fixed plate H is provided with mechanical hand lever in parallel, fixing
It is connected with the line slideway F vertical with both, another in fixed plate H between plate H and machinery hand lever
One side is fixed with between servomotor E, servomotor E and machinery hand lever and is connected with and straight line
Ball-screw D parallel for guide rail F, servomotor E control machine by driving ball-screw D
The slip on line slideway F of the tool hand lever；Described machinery hand lever is provided with multipair clamping block, at machine
The two ends of tool hand lever are equipped with a cylinder C, follow closely in order to grip plastic.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610369482.7A CN105965874A (en) | 2016-05-28 | 2016-05-28 | Automatic feeding and welding device used for producing concrete protection lining |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610369482.7A CN105965874A (en) | 2016-05-28 | 2016-05-28 | Automatic feeding and welding device used for producing concrete protection lining |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN105965874A true CN105965874A (en) | 2016-09-28 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610369482.7A Pending CN105965874A (en) | 2016-05-28 | 2016-05-28 | Automatic feeding and welding device used for producing concrete protection lining |
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| US4595435A (en) * | 1981-03-10 | 1986-06-17 | Steuler-Industriewerke Gmbh | Method for producing lining panels which are cast into concrete as an integral lining |
| US5167895A (en) * | 1990-01-05 | 1992-12-01 | Agru Alois Gruber Gmbh | Method of manufacturing elastic nub panel produced thereby |
| CN101976614A (en) * | 2010-11-11 | 2011-02-16 | 汕头高新区松田实业有限公司 | Production line of film capacitors |
| CN103817929A (en) * | 2014-03-03 | 2014-05-28 | 安特金属成形（上海）有限公司 | Automatic loading and assembling integrated device for shaft hole plastic pieces and assembly method thereof |
| CN204221358U (en) * | 2014-10-27 | 2015-03-25 | 江苏汤辰机械装备制造有限公司 | Band steel bends to loop device |
| CN205767493U (en) * | 2016-05-28 | 2016-12-07 | 浙江双林机电科技有限公司 | A kind of automatic feed welder for producing concrete protective lining |
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- 2016-05-28 CN CN201610369482.7A patent/CN105965874A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4595435A (en) * | 1981-03-10 | 1986-06-17 | Steuler-Industriewerke Gmbh | Method for producing lining panels which are cast into concrete as an integral lining |
| US5167895A (en) * | 1990-01-05 | 1992-12-01 | Agru Alois Gruber Gmbh | Method of manufacturing elastic nub panel produced thereby |
| CN101976614A (en) * | 2010-11-11 | 2011-02-16 | 汕头高新区松田实业有限公司 | Production line of film capacitors |
| CN103817929A (en) * | 2014-03-03 | 2014-05-28 | 安特金属成形（上海）有限公司 | Automatic loading and assembling integrated device for shaft hole plastic pieces and assembly method thereof |
| CN204221358U (en) * | 2014-10-27 | 2015-03-25 | 江苏汤辰机械装备制造有限公司 | Band steel bends to loop device |
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Application publication date: 20160928 |
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