CN106003375A - Intelligent processing equipment for reinforced cement polyphenyl composite heat-insulation board - Google Patents

Intelligent processing equipment for reinforced cement polyphenyl composite heat-insulation board Download PDF

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Publication number
CN106003375A
CN106003375A CN201610331219.9A CN201610331219A CN106003375A CN 106003375 A CN106003375 A CN 106003375A CN 201610331219 A CN201610331219 A CN 201610331219A CN 106003375 A CN106003375 A CN 106003375A
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China
Prior art keywords
mold
slide rail
hopper
trough
insulation board
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Pending
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CN201610331219.9A
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Chinese (zh)
Inventor
赵娟
李荣祥
姚福钦
吴超
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Qingdao University of Technology
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Qingdao University of Technology
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Application filed by Qingdao University of Technology filed Critical Qingdao University of Technology
Priority to CN201610331219.9A priority Critical patent/CN106003375A/en
Publication of CN106003375A publication Critical patent/CN106003375A/en
Pending legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/02—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form
    • B28B3/04—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein a ram exerts pressure on the material in a moulding space; Ram heads of special form with one ram per mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02—Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215—Feeding the moulding material in measured quantities from a container or silo
    • B28B13/026—Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00—Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/04—Discharging the shaped articles
    • B28B13/06—Removing the shaped articles from moulds
    • B28B13/065—Removing the shaped articles from moulds by applying electric current or other means of discharging, e.g. pneumatic or hydraulic discharging means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/48—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/34—Feeding the material to the mould or the compression means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32—Component parts, details or accessories; Auxiliary operations
    • B29C43/36—Moulds for making articles of definite length, i.e. discrete articles

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Chemical & Material Sciences (AREA)
  • Structural Engineering (AREA)
  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)

Abstract

本发明公开了一种增强水泥聚苯复合保温板智能加工设备，包括控制系统和机械系统，所述机械系统包括进料机构、模具机构、传送带、底座，所述进料机构、模具机构、传送带依次安装在底座上，所述进料机构包括支撑板、料斗、料斗支架、料槽装置，所述支撑板设有导轨，所述料槽装置包括料槽支架、料槽、振动筛；所述模具机构包括压实块、滑轨支架、模具装置，所述滑轨支架设有滑轨，模具装置包括锁紧丝杠、模具、托板，所述模具与锁紧丝杠连接，由锁紧丝杠带动模具分开、锁紧，并且可以沿滑轨上下移动，利于实现型材的送出，所述锁紧丝杠与气缸连接。

The invention discloses an intelligent processing equipment for reinforced cement polystyrene composite thermal insulation board, which includes a control system and a mechanical system. The mechanical system includes a feeding mechanism, a mold mechanism, a conveyor belt, and a base. Installed on the base in turn, the feeding mechanism includes a support plate, a hopper, a hopper bracket, and a trough device, the support plate is provided with a guide rail, and the trough device includes a trough support, a hopper, and a vibrating screen; The mold mechanism includes a compacting block, a slide rail bracket, and a mold device. The slide rail bracket is provided with a slide rail. The mold device includes a locking screw, a mold, and a supporting plate. The lead screw drives the mold to separate and lock, and can move up and down along the slide rail, which is beneficial to realize the delivery of the profile, and the locking lead screw is connected with the cylinder.

Description

增强水泥聚苯复合保温板智能加工设备Enhanced cement polystyrene composite insulation board intelligent processing equipment

技术领域technical field

本发明属于机械设计与制造领域，具体涉及一种建材水泥聚苯复合保温板的生产设备。The invention belongs to the field of mechanical design and manufacture, and in particular relates to a production equipment for building material cement polystyrene composite insulation board.

背景技术Background technique

随着目前工业化、城镇化、新农村建设的速度加快，大力发展绿色建筑成为最具现实意义的举措。人们对绿色、生态、低碳的呼声越来越高，防火、防震、组装简单的新型建材应用越来越广。因此，生产此种建材的智能化设备显得尤为重要。With the acceleration of industrialization, urbanization, and new rural construction, vigorously developing green buildings has become the most practical measure. People are calling for green, ecological, and low-carbon, and new building materials that are fireproof, shockproof, and easy to assemble are being used more and more widely. Therefore, the intelligent equipment for producing such building materials is particularly important.

目前使用的设备主要是由模具、顶杆、传送带等部件组成。首先，模具向上，将料放入模具中；其次，用一块板将料压实并盖住，模具上自动将板锁紧；最后，模具翻转，由电磁阀带动顶杆顶住板，锁紧张开，由顶杆将成型模具放到传送带上送出。此设备涉及模具翻转，备料不能实现自动化，导致极为浪费人力，不能保证生产率，也不能保证生产的稳定性。The equipment currently used is mainly composed of molds, ejector pins, conveyor belts and other components. First, the mold is upward, and the material is put into the mold; second, the material is compacted and covered with a plate, and the plate is automatically locked on the mold; finally, the mold is turned over, and the ejector pin is driven by the solenoid valve to hold the plate and lock it Open, the mold is placed on the conveyor belt by the ejector and sent out. This equipment involves mold turning, and material preparation cannot be automated, resulting in a waste of manpower, neither productivity nor production stability.

发明内容Contents of the invention

为了克服现有技术领域存在的上述缺陷，本发明的目的在于，提供一种增强水泥聚苯复合保温板智能加工设备，利用升降式模具代替翻转模具，提高工作效率；取消振动设计，改为液压控制；实现建材的整体化生产，即将原来的两块建材对到一块，直接生产出一体化的建材，提高效率的同时也提高了建材的强度及各指标。In order to overcome the above-mentioned defects existing in the prior art field, the object of the present invention is to provide an intelligent processing equipment for reinforced cement polystyrene composite insulation board, which uses a lifting mold instead of a flipping mold to improve work efficiency; cancels the vibration design and replaces it with hydraulic pressure. Control; to realize the integrated production of building materials, that is, to match the original two pieces of building materials into one, and directly produce integrated building materials, which improves the strength and various indicators of building materials while improving efficiency.

本发明提供的增强水泥聚苯复合保温板智能加工设备，包括控制系统和机械系统，所述机械系统包括进料机构、模具机构、传送带、底座，所述进料机构、模具机构、传送带依次安装在底座上。所述进料机构包括支撑板、料斗、料斗支架、料槽装置，所述支撑板设有导轨，所述料槽装置包括料槽支架、料槽、振动筛，所述料斗固设于料斗支架并安装在料槽上方，所述料槽安装在料槽支架上，所述料槽支架可沿导轨平移，所述振动筛紧贴料槽下部；所述模具机构包括压实块、滑轨支架、模具装置，所述滑轨支架设有滑轨，所述压实块设于滑轨支架上部，可沿滑轨上下移动，所述模具装置设于滑轨支架下部，模具装置包括锁紧丝杠、模具、托板，所述模具与锁紧丝杠连接，由锁紧丝杠带动模具分开、锁紧，并且可以沿滑轨上下移动，利于实现型材的送出，所述锁紧丝杠与气缸连接。The intelligent processing equipment for reinforced cement polystyrene composite insulation board provided by the present invention includes a control system and a mechanical system. The mechanical system includes a feeding mechanism, a mold mechanism, a conveyor belt, and a base, and the feeding mechanism, mold mechanism, and conveyor belt are installed in sequence. on the base. The feeding mechanism includes a support plate, a hopper, a hopper bracket, and a hopper device. The support plate is provided with guide rails. The hopper device includes a hopper bracket, a hopper, and a vibrating screen. The hopper is fixed on the hopper bracket. And installed above the trough, the trough is installed on the trough support, the trough support can translate along the guide rail, the vibrating screen is close to the bottom of the trough; the mold mechanism includes a compacting block, a slide rail support , mold device, described slide rail bracket is provided with slide rail, and described compacting block is arranged on the top of slide rail bracket, can move up and down along slide rail, and described mold device is arranged at the bottom of slide rail bracket, and mold device comprises locking wire The mold is connected with the locking screw, and the locking screw drives the mold to separate and lock, and can move up and down along the slide rail, which is beneficial to the delivery of the profile. The locking screw and Cylinder connection.

本发明提供的增强水泥聚苯复合保温板智能加工设备，其有益效果在于，通过高智能化机构，实现建材稳定生产，减轻工人劳动强度的同时还提高生产效率，而且还能实现模具的更换，以及多类型产品的生产。The intelligent processing equipment for reinforced cement polystyrene composite thermal insulation board provided by the present invention has the beneficial effects of realizing stable production of building materials through a highly intelligent mechanism, reducing labor intensity of workers while improving production efficiency, and realizing the replacement of molds. And the production of many types of products.

附图说明Description of drawings

图1是本发明实施例的整体结构示意图；Fig. 1 is the overall structure schematic diagram of the embodiment of the present invention;

图2是本发明实施例的料槽装置示意图；Fig. 2 is the schematic diagram of the trough device of the embodiment of the present invention;

图3是本发明实施例的模具装置示意图。Fig. 3 is a schematic diagram of a mold device of an embodiment of the present invention.

图中标注：Labeled in the figure:

1.底座；2.传送带；3.支撑板；4.料斗；5.料斗支架；6.料槽支架；7.料槽；8.振动筛；9.压实块；10.滑轨支架；11.锁紧丝杠；12.模具；13.托板；14.滑轨；15.料槽装置。1. Base; 2. Conveyor belt; 3. Support plate; 4. Hopper; 5. Hopper support; 6. Material trough support; 7. Material trough; 8. Vibrating screen; 11. Lock screw; 12. Mold; 13. Support plate; 14. Slide rail; 15. Material trough device.

具体实施方式detailed description

下面参照附图，结合一个实施例，对本发明提供的增强水泥聚苯复合保温板智能加工设备进行详细的说明。The intelligent processing equipment for reinforced cement polystyrene composite insulation board provided by the present invention will be described in detail below with reference to the accompanying drawings and an embodiment.

实施例1Example 1

参照图1-图3，本实施例的增强水泥聚苯复合保温板智能加工设备，包括控制系统和机械系统，所述机械系统包括进料机构、模具机构、传送带2、底座1，所述进料机构、模具机构、传送带2依次安装在底座1上。所述进料机构包括支撑板3、料斗4、料斗支架5、料槽装置15，所述支撑板3设有导轨，所述料槽装置15包括料槽支架6、料槽7、振动筛8，所述料斗4固设于料斗支架5上并安装在料槽7上方，所述料槽7安装在料槽支架6上，所述料槽支架6可沿导轨平移，所述振动筛8紧贴料槽7下部；所述模具机构包括压实块9、滑轨支架10、模具装置，所述滑轨支架10设有滑轨14，所述压实块9设于滑轨支架10上部，可沿滑轨14上下移动，所述模具装置设于滑轨支架10下部，模具装置包括锁紧丝杠11、模具12、托板13，所述模具12与锁紧丝杠11连接，由锁紧丝杠11带动模具12分开、锁紧，并且可以沿滑轨14上下移动，利于实现型材的送出，所述锁紧丝杠11与气缸连接。Referring to Fig. 1-Fig. 3, the reinforced cement polystyrene composite insulation board intelligent processing equipment of the present embodiment includes a control system and a mechanical system, and the mechanical system includes a feeding mechanism, a mold mechanism, a conveyor belt 2, and a base 1. The material mechanism, the mold mechanism and the conveyor belt 2 are installed on the base 1 in sequence. Described feeding mechanism comprises support plate 3, hopper 4, hopper support 5, trough device 15, and described support plate 3 is provided with guide rail, and described trough device 15 comprises trough support 6, hopper 7, vibrating screen 8 , the hopper 4 is fixed on the hopper support 5 and installed above the trough 7, the trough 7 is installed on the trough support 6, the trough support 6 can translate along the guide rail, and the vibrating screen 8 is tightly Pasting groove 7 bottoms; Described mold mechanism comprises compaction block 9, slide rail support 10, mold device, and described slide rail support 10 is provided with slide rail 14, and described compaction block 9 is located at slide rail support 10 tops, It can move up and down along the slide rail 14. The mold device is located at the bottom of the slide rail bracket 10. The mold device includes a locking screw 11, a mold 12, and a supporting plate 13. The mold 12 is connected with the locking screw 11, and is locked by a lock. The tightening lead screw 11 drives the mold 12 to separate and lock, and can move up and down along the slide rail 14, which is beneficial to realize the delivery of the profiles. The locking lead screw 11 is connected with the cylinder.

工作时，由外部设备将料倒入料，4，经由料斗4进入料槽7中，再由下方振动筛8将料搅匀；料槽支架6、料槽7由电机带动沿支撑板3上的导轨平移，将料送入模具12中，然后退回；当料送入模具12之后，上方压实块9由滑轨14下滑将料在模具12中压实，防止在生产的产品中留下气孔、缝隙，导致出现废品，导致生产的不稳定；然后压实块9抬高，锁紧丝杠11松开带动模具12分开到两边，将成型产品露出，接着模具12抬高，成品由传送带2送出；最后模具12下至原位，锁紧丝杠11锁紧，整个生产过程完成。When working, the external equipment pours the material into the material 4, enters the material tank 7 through the hopper 4, and then mixes the material evenly by the vibrating screen 8 below; the material tank bracket 6 and the material tank 7 are driven by the motor along the support plate 3 The guide rail of the guide rail translates, and the material is sent into the mold 12, and then returned; when the material is sent into the mold 12, the upper compacting block 9 slides down by the slide rail 14 to compact the material in the mold 12, preventing it from being left in the produced product. Pores and gaps lead to waste products and unstable production; then the compaction block 9 is raised, the locking screw 11 is loosened and the mold 12 is separated to both sides, exposing the molded product, then the mold 12 is raised, and the finished product is transported by the conveyor belt 2. Sending out; finally the mold 12 is lowered to the original position, and the locking screw 11 is locked, and the whole production process is completed.

Claims (4)

1.一种增强水泥聚苯复合保温板智能加工设备，包括控制系统和机械系统，所述机械系统包括进料机构、模具机构、传送带、底座，所述进料机构、模具机构、传送带依次安装在底座上，其特征在于：所述进料机构包括支撑板、料斗、料斗支架、料槽装置，所述料槽装置包括料槽支架、料槽、振动筛，所述料斗固设于料槽上方，所述料槽与料槽支架连接，所述振动筛设于料槽下方；所述模具机构包括压实块、滑轨支架、模具装置，所述压实块设于滑轨支架上部，所述模具装置设于滑轨支架下部，模具装置包括锁紧丝杠、模具、托板。1. An intelligent processing equipment for reinforced cement polystyrene composite insulation board, including a control system and a mechanical system, the mechanical system including a feed mechanism, a mold mechanism, a conveyor belt, and a base, and the feed mechanism, the mold mechanism, and the conveyor belt are installed in sequence On the base, it is characterized in that: the feeding mechanism includes a support plate, a hopper, a hopper bracket, and a chute device, and the chute device includes a chute bracket, a chute, and a vibrating screen, and the hopper is fixed on the chute Above, the trough is connected to the trough support, and the vibrating screen is arranged below the trough; the mold mechanism includes a compacting block, a slide rail bracket, and a mold device, and the compacting block is arranged on the upper part of the slide rail support. The mold device is arranged at the lower part of the slide rail bracket, and the mold device includes a locking screw, a mold, and a supporting plate. 2.根据权利要求1所述的增强水泥聚苯复合保温板智能加工设备，其特征在于：所述支撑板设有导轨。2. The intelligent processing equipment for reinforced cement-polystyrene composite insulation board according to claim 1, characterized in that: the support board is provided with guide rails. 3.根据权利要求1所述的增强水泥聚苯复合保温板智能加工设备，其特征在于：所述滑轨支架设有滑轨。3. The intelligent processing equipment for reinforced cement polystyrene composite thermal insulation board according to claim 1, characterized in that: said slide rail bracket is provided with slide rails. 4.根据权利要求1所述的增强水泥聚苯复合保温板智能加工设备，其特征在于：所述锁紧丝杠与气缸连接。4. The intelligent processing equipment for reinforced cement polystyrene composite insulation board according to claim 1, characterized in that: the locking screw is connected to the cylinder.
CN201610331219.9A 2016-05-13 2016-05-13 Intelligent processing equipment for reinforced cement polyphenyl composite heat-insulation board Pending CN106003375A (en)

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Cited By (5)

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CN107097335A (en) * 2017-03-18 2017-08-29 嘉兴市美畅塑业有限公司 Prefabricated component filling pipeline
CN107351304A (en) * 2017-06-14 2017-11-17 滁州职业技术学院 A kind of building thermal insulation material process units
CN109605543A (en) * 2018-12-14 2019-04-12 郑州泉鑫建材有限公司 Device for manufacturing GRC (glass fiber reinforced composite) of building outer wall decoration component
CN112192720A (en) * 2020-10-12 2021-01-08 杭州天佳建材科技有限公司 Preparation process of autoclaved heat-insulation building block
CN113799312A (en) * 2021-08-31 2021-12-17 上海翌上新能源科技有限公司 Powder spreading device

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CN205033353U (en) * 2015-07-10 2016-02-17 泉州德科达机械制造有限公司 Lightweight aggregate block forming machine
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CN204278191U (en) * 2014-12-01 2015-04-22 任丘市永基建筑安装工程有限公司 A kind of movable formwork erection of assembling die
CN205033353U (en) * 2015-07-10 2016-02-17 泉州德科达机械制造有限公司 Lightweight aggregate block forming machine
CN105538541A (en) * 2016-02-07 2016-05-04 朱陈伟 Industrial waste foam crushing treatment system

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CN107097335A (en) * 2017-03-18 2017-08-29 嘉兴市美畅塑业有限公司 Prefabricated component filling pipeline
CN107351304A (en) * 2017-06-14 2017-11-17 滁州职业技术学院 A kind of building thermal insulation material process units
CN109605543A (en) * 2018-12-14 2019-04-12 郑州泉鑫建材有限公司 Device for manufacturing GRC (glass fiber reinforced composite) of building outer wall decoration component
CN112192720A (en) * 2020-10-12 2021-01-08 杭州天佳建材科技有限公司 Preparation process of autoclaved heat-insulation building block
CN113799312A (en) * 2021-08-31 2021-12-17 上海翌上新能源科技有限公司 Powder spreading device
CN113799312B (en) * 2021-08-31 2023-10-31 上海翌上新能源科技有限公司 Powder spreading device

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Application publication date: 20161012