CN106002772A - Multifunctional following tool for intelligent air conditioner external unit production line - Google Patents

Multifunctional following tool for intelligent air conditioner external unit production line Download PDF

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Publication number
CN106002772A
CN106002772A CN201610377134.4A CN201610377134A CN106002772A CN 106002772 A CN106002772 A CN 106002772A CN 201610377134 A CN201610377134 A CN 201610377134A CN 106002772 A CN106002772 A CN 106002772A
Authority
CN
China
Prior art keywords
air conditioner
hole
conditioner
production line
plate body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201610377134.4A
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Chinese (zh)
Other versions
CN106002772B (en
Inventor
刘趁伟
许剑锋
周剑锋
吴忠鼎
孙权权
卓弘阳
臧艺凯
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Huazhong University of Science and Technology
Midea Group Wuhan Refrigeration Equipment Co Ltd
Original Assignee
Huazhong University of Science and Technology
Midea Group Wuhan Refrigeration Equipment Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Huazhong University of Science and Technology, Midea Group Wuhan Refrigeration Equipment Co Ltd filed Critical Huazhong University of Science and Technology
Priority to CN201610377134.4A priority Critical patent/CN106002772B/en
Publication of CN106002772A publication Critical patent/CN106002772A/en
Application granted granted Critical
Publication of CN106002772B publication Critical patent/CN106002772B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25BTOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
    • B25B11/00Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
    • B25B11/02Assembly jigs
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01MTESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
    • G01M99/00Subject matter not provided for in other groups of this subclass

Abstract

The invention belongs to the field of air conditioner external unit assembling, and discloses a multifunctional following tool for an intelligent air conditioner external unit production line. The multifunctional following tool comprises a plate body, positioning dowels, positioning blocks, a quick-plug connector, a pipe stopping block, an angle valve seat, placing grooves, pressing plates, positioning holes and an RFID electronic tag. The positioning of a tooling plate and a bottom plate of an air conditioner external unit is achieved by the positioning dowels and the positioning holes. Connecting pipes are fixed by the placing grooves, the pressing plates and the pipe stopping block. Screw caps and angle valves during the temporary storage and assembling process are positioned by the positioning blocks and the angle valve seat. The quick-plug connector is responsible for connecting the connecting pipes of the air conditioner external unit with an air faucet on a detection station. Through the adoption of the tool, manual intervention during the assembling process is reduced, besides, the assembling precision is improved by the positioning holes and the positioning dowels, the temporary storage of the screw caps during the assembling process is achieved by the positioning blocks, the gas-filled detection process operates quickly in an unmanned manner through the quick-plug connector, and the production process is recorded by the RFID electronic tag , so that the fast quality tracing is facilitated, and the assembling quality is ensured.

Description

The outer quick-witted energy production line retinue frock of multi-functional air conditioner
Technical field
The invention belongs to outdoor machine of air-conditioner assembling field, more particularly, to the outer quick-witted energy of multi-functional air conditioner Production line retinue frock.
Background technology
Outdoor machine of air-conditioner includes that parts, the air-conditioning such as are enclosed in base plate, copper pipe condenser, fan, front and rear covers, the right side Beyond the assembling of outer machine often, machine bottom board is as reference for assembling, and base plate has many screwed holes and through hole, uses In the installation that copper pipe condenser, fan, front and rear covers and the right side are enclosed is fixed.
Outdoor machine of air-conditioner parts with thin-wall metal as main material, each assembly station on traditional assembly line Being completed by workman, the carrying of outdoor machine of air-conditioner parts to be completed is placed and installs fixing, Er Qieren For factor, concordance and the yields of whole assembly line product are caused the biggest impact, thus reduce The production efficiency of outdoor machine of air-conditioner parts and the benefit of factory;At present, in air-conditioning Automated assembly field In, although intelligent and automatization has become development trend, but is still difficult to ensure that robot is with special Machine is installed or locking parts position accurately;Meanwhile, the temporary of nut and detection cannot also be realized Section and the fast insert-pull of vacuum draw segment interface.This is just being lacked on existing outdoor machine of air-conditioner intelligence production line A kind of working plate of sample, as the operation basis of outdoor machine of air-conditioner automated assembly line, the present invention solves that this is asked Topic proposes new scheme.
Summary of the invention
For disadvantages described above and the technical need of prior art, the invention provides the outer machine of multi-functional air conditioner Intelligence production line retinue frock, wherein by the tool to its key component such as locating piece and fast interface etc. Body structure and set-up mode thereof are studied and are designed, and can significantly improve compared with corresponding prior art Efficiency during assembling and quality, be provided simultaneously with compact conformation, convenient to operate, be suitable to and existing streamline The advantage such as linking mutually.
For achieving the above object, according to one aspect of the present invention, it is provided that multi-functional air conditioner is outer quick-witted Energy production line retinue frock, it includes plate body, shop bolt, hole, location, placing trough, tabletting, gear Plumber block and fast interface, it is characterised in that:
Described plate body is tabular, and is used as the installation carrier of other element;Described shop bolt, fixed Hole, position is separately positioned on the both sides, surface of described plate body, is consequently for solid to this working plate and outdoor machine of air-conditioner It is scheduled on region to be installed;
Described placing trough is arranged on the centre of described plate body, will be used for evacuation and fills on outdoor machine of air-conditioner The connecting tube of condensing agent is entrenched in wherein, and described connecting tube is pushed down fixing by the most described tabletting;Additionally, Also gear plumber block is installed described plate body side is supporting, for fixing the extension of described connecting tube;
Described fast interface is arranged on the side that described plate is held after one's death, the structure of rectangular piece, and at it End face is provided with multiple first hole, with the valve connection for detecting outdoor machine of air-conditioner inflated condition;
Correspondingly, the side of described fast interface is provided with multiple second hole, for described connecting tube Multiple joints be connected, thus outdoor machine of air-conditioner is connected with described valve, thus realizes outdoor machine of air-conditioner Inflation detection.
As it is further preferred that be provided with locating piece and angle valve seat in the side of described plate body front end, Multiple stud for keeping in nut it is provided with on described locating piece;It is provided with multiple on described angle valve seat The key seat hole of temporary angle valve.
As it is further preferred that the one side of described plate body is provided with RFID, it is used for identifying Described working plate, and air-conditioning assembling process is tracked.
As it is further preferred that the side of described plate body is provided with crashproof ferrum, it is used for and production line Stopper coordinate and realize working plate and arrive the stopping after set station, and reduce described plate in motion During friction.
As it is further preferred that the curved parallel arranged of described placing trough;Described gear plumber block is by one Triangle terrace with edge and a rectangular block composition, the arrangement of connecting tube is not take up upper face space, and makes entirety Compact in design.
As it is further preferred that described fast interface the first hole includes vacuum port, pilot hole, fill Mouthful, described fast interface the second hole includes two holes, connects with described vacuum hole and fill port respectively.
In general, by the contemplated above technical scheme of the present invention compared with prior art, can obtain Following beneficial effect:
1, by the design to alignment pin and position of positioning hole, when outdoor machine of air-conditioner base plate is placed on working plate Time upper, coordinated with the pin hole on outdoor machine of air-conditioner base plate by alignment pin, it is achieved that outdoor machine of air-conditioner base plate Position fixing, and when hole, location with when on assembling line, the lifting body of band alignment pin coordinates, reality Show being accurately positioned of the position of working plate own, thus further ensure that outdoor machine of air-conditioner base plate exists Position on whole assembling line, and then ensure the precision of part position in installation process;
2, by the design in fast plug receptacle structure, on fast plug receptacle, hole is all had with side, Hole above is internal UNICOM with the hole of side, and the hole of side is connected with outdoor machine of air-conditioner connecting tube, upper surface hole It is connected with the valve on detection station, it is achieved thereby that connecting tube and gas on detection station on outdoor machine of air-conditioner The connection of mouth, finally can quickly and easily complete to inflate the actions such as detection;
3, by locating piece and the design of angle valve holder structure, when taking off outdoor machine of air-conditioner copper pipe and other portion On part when the nut or angle valve closed, can take off and be temporarily stored on working plate, work as assembly process After completing, then nut is reinstalled the old place, thus ensures that nut or angle valve were assembling Journey it is not confused and loses, coordinating robot manipulating task on production line can realize fetching nut, angle valve Unmanned;
4, by ferrum crashproof with plate, connecting tube placing trough and the setting of RFID, reduce Working plate friction in motor process, secures the position of connecting tube, can pass through RFID simultaneously Read write line scans, and can quickly identify this working plate, and be tracked air-conditioning assembling process, and record is every The assembly information of individual station, it is simple to quickly quality tracing, thus embody the tight of this working plate layout Gather and multi-functional integrated.
Accompanying drawing explanation
Fig. 1 is the overall structure schematic diagram according to the preferred embodiment constructed by the present invention;
Fig. 2 is the top view according to the preferred embodiment constructed by the present invention;
Fig. 3 is the left view according to the preferred embodiment constructed by the present invention;
Fig. 4 is the right view according to the preferred embodiment constructed by the present invention;
Fig. 5 is the upward view according to the preferred embodiment constructed by the present invention.
In all of the figs, identical reference is used for representing identical element or structure, wherein:
10-plate body 11-placing trough 12-tabletting 14,15-crashproof ferrum 20-shop bolt 30-locating piece 31-little glue nut stud 32-big glue nut stud 33,34-copper screw cap keeps in stud 40-angle valve seat The key seat hole 50-fast interface 51-vacuum port 52-of the key seat hole little angle valve of 42-of the big angle valve of 41-leads To hole 53-fill port 60-location, hole 70-keeps off plumber block 80-RFID electronic tag
Detailed description of the invention
In order to make the purpose of the present invention, technical scheme and advantage clearer, below in conjunction with accompanying drawing And embodiment, the present invention is further elaborated.Should be appreciated that described herein specifically Embodiment only in order to explain the present invention, is not intended to limit the present invention.Additionally, it is disclosed below Just may be used as long as technical characteristic involved in each embodiment of the present invention does not constitutes conflict each other To be mutually combined.
Fig. 1 is the overall structure schematic diagram according to the preferred embodiment constructed by the present invention, Fig. 2 be by According to the top view of the preferred embodiment constructed by the present invention, Fig. 5 is preferred according to constructed by the present invention The upward view of embodiment, as shown in Fig. 1, Fig. 2 and Fig. 5, this working plate mainly include plate body 10, Shop bolt 20, hole 60, location, placing trough 11, tabletting 12, gear plumber block 70 and fast interface 50.
Fig. 3 is the left view according to the preferred embodiment constructed by the present invention, and Fig. 4 is according to institute of the present invention The right view of the preferred embodiment built.As shown in Figures 3 and 4, described plate body 10 is such as in cuboid Shape, length and width and thickness can be respectively 1000mm, 3500mm and 26mm, four sides of plate body 10 All can be provided with the stop slot coordinated with stopper, in groove, can further be provided with crashproof ferrum 14,15;Plate body 10 Middle part is provided with placing trough 11, tabletting 12, and the front-end and back-end of plate body are both provided with positioning hole 60 He Shop bolt 20, this shop bolt 20 is such as vertically placed on the upside of working plate in column, hangs down with plate face Straight distance can be 30mm;Gear plumber block 70 is arranged on the front end of plate body, is used for ensureing in placing trough 11 Connecting tube extension position fixing;Described angle valve seat 40 is positioned at lateral location in the middle part of plate body, interior There is plug alignment pin, place the key seat hole 41 of big angle valve, the key seat hole 42 of little angle valve.As it is shown in figure 5, RFID 80 is arranged on the reverse side of working plate plate body, for the identification to this working plate and right Air-conditioning assembling process is tracked, it is simple to quickly quality tracing.
According to a preferred embodiment of the present invention, as in figure 2 it is shown, the most described locating piece 30 comprises Four square locating pieces and design nut above locating piece at described working plate side array arrangement Temporary stud, in four temporary studs can two keep in stud 33,34, a big glue for copper screw cap Nut stud 32 and a little glue nut stud 31, locating piece spacing can be 55mm;
According to a preferred embodiment of the present invention, as shown in Figure 2, Figure 4 shows, described fast interface 50 A square locating piece, be arranged on described temporary nut locating piece 30 to side angle, square fixed The top of position block has three holes, respectively includes vacuum port 51, pilot hole 52, fill port 53, The side of square locating piece has 2 holes, respectively with vacuum hole and fill port UNICOM.
The work process of said modules will be illustrated below:
When this working plate moves arrival stopper position on double-speed chain, stopper executor and this work The crashproof ferrum of stop slot 14,15 on dress plate fits, the jacking of band alignment pin on assembling line simultaneously Mechanism's generation action matches with hole 60, location and realizes the fine positioning of described frock;Additionally at the bottom of outdoor machine of air-conditioner Plate is placed on this working plate, and the fabrication hole on outdoor machine of air-conditioner matches with shop bolt 20, thus can Outdoor machine of air-conditioner base plate is assembled in subsequent handling;
Air-conditioning copper pipe and other section components mouth of pipe before filling condensing agent and evacuation are to be closed by nut , this before being accomplished by filling condensing agent and evacuation takes off nut the locating piece being temporarily placed in nut On 30, again nut is contained on air-conditioning copper pipe and other section components after completing to fill condensing agent and evacuation;
Artificial by two hole phases of two connecting tubes inside draw-in groove 11,12 with fast plug receptacle 50 side Even, after so carrying the stations such as outdoor machine of air-conditioner base plate arrival inflation detection when described working plate, on station Docking cylinder action valve be connected with the vacuum port 51 on fast plug receptacle 50 and fill port 53, from And realize inflation detection work.
As it will be easily appreciated by one skilled in the art that and the foregoing is only presently preferred embodiments of the present invention, Not in order to limit the present invention, all made within the spirit and principles in the present invention any amendment, etc. With replacement and improvement etc., should be included within the scope of the present invention.

Claims (6)

1. the outer quick-witted energy production line retinue frock of multi-functional air conditioner, it includes plate body (10), alignment pin Nail (20), hole, location (60), placing trough (11), tabletting (12), gear plumber block (70) and fast Interface (50), it is characterised in that:
Described plate body (10) is in tabular, and is used as the installation carrier of other element;Described alignment pin Nail (20), hole, location are separately positioned on the both sides, surface of described plate body, be consequently for this working plate and Outdoor machine of air-conditioner is fixed on region to be installed;
Described placing trough (11) is arranged on the centre of described plate body, takes out being used on outdoor machine of air-conditioner very Connecting tube that is empty and that fill condensing agent is entrenched in wherein, and the most described tabletting (12) is by described connecting tube pressure Live fixing;Additionally, also supporting in described plate body side, gear plumber block (70) is installed, for fixing described The extension of connecting tube;
Described fast interface (50) is arranged on the side that described plate is held after one's death, the structure of rectangular piece, And its end face is provided with multiple first hole, with the valve connection for detecting outdoor machine of air-conditioner inflated condition;
Correspondingly, the side of described fast interface is provided with multiple second hole, for described connecting tube Multiple joints be connected, thus outdoor machine of air-conditioner is connected with described valve, thus realizes outdoor machine of air-conditioner Inflation detection.
2. the outer quick-witted energy production line retinue frock of multi-functional air conditioner as claimed in claim 1, its feature It is, is provided with locating piece (30) and angle valve seat (40) in the side of described plate body front end, described fixed It is provided with multiple stud for keeping in nut on position block (30);Also set on described angle valve seat (40) It is equipped with the key seat hole of multiple temporary angle valve.
3. the outer quick-witted energy production line retinue frock of multi-functional air conditioner as claimed in claim 1, its feature Being, the one side of described plate body is provided with RFID (80), is used for identifying described working plate, And air-conditioning assembling process is tracked.
4. the outer quick-witted energy production line retinue frock of multi-functional air conditioner as claimed in claim 1, its feature Being, the side of described plate body is provided with crashproof ferrum, for coordinating realization with the stopper on production line Working plate arrives the stopping after set station, and reduces the friction in motor process of the described plate.
5. the outer quick-witted energy production line retinue frock of multi-functional air conditioner as claimed in claim 1, its feature It is, described placing trough (11) curved parallel arranged;Described gear plumber block (70) is by a triangle Terrace with edge and a rectangular block composition, the arrangement of connecting tube is not take up upper face space, and makes integral layout Compact.
6. the outer quick-witted energy production line retinue frock of multi-functional air conditioner as claimed in claim 1, its feature Being, described fast interface (50) first hole includes vacuum port (51), pilot hole (52), fills Mouth (53), described fast interface (50) second hole includes two holes, respectively with described vacuum hole (51) Connect with fill port (53).
CN201610377134.4A 2016-05-31 2016-05-31 The outer quick-witted energy production line retinue frock of multi-functional air conditioner Expired - Fee Related CN106002772B (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107381002A (en) * 2017-06-30 2017-11-24 珠海格力智能装备有限公司 Toter and there is its air conditioner processing unit (plant)
CN108302773A (en) * 2018-03-28 2018-07-20 广东万家乐燃气具有限公司 A kind of automatic butt-jointing mechanism of gas heater production line
CN109176036A (en) * 2018-10-17 2019-01-11 江西洪都航空工业集团有限责任公司 A kind of assembly method merging Automated assembly and hand assembled
CN110434656A (en) * 2019-07-30 2019-11-12 中国工程物理研究院材料研究所 A kind of conveyed by vacuum system for the attached automation processing of thin-wall part suction
CN111609821A (en) * 2019-02-26 2020-09-01 上汽通用汽车有限公司 Body-in-white online monitoring device and method for measuring body-in-white
CN115072127A (en) * 2022-06-30 2022-09-20 珠海格力电器股份有限公司 Multifunctional tray and air conditioner production system

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JPH081461A (en) * 1994-06-27 1996-01-09 Sony Corp Part supply device and method
US20090188107A1 (en) * 2008-01-24 2009-07-30 Shing-Hsieh Shun Modular assembly
CN101791789A (en) * 2009-09-30 2010-08-04 重庆长安汽车股份有限公司 Split-assembling fixture of car backdoor
CN201848793U (en) * 2010-10-14 2011-06-01 云南西仪工业股份有限公司 Clamp for assembling connecting rod bush
CN204195593U (en) * 2014-09-20 2015-03-11 弗瑞斯阀门(宁波)有限公司 Auxiliary valve body assembly tooling

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH081461A (en) * 1994-06-27 1996-01-09 Sony Corp Part supply device and method
US20090188107A1 (en) * 2008-01-24 2009-07-30 Shing-Hsieh Shun Modular assembly
CN101791789A (en) * 2009-09-30 2010-08-04 重庆长安汽车股份有限公司 Split-assembling fixture of car backdoor
CN201848793U (en) * 2010-10-14 2011-06-01 云南西仪工业股份有限公司 Clamp for assembling connecting rod bush
CN204195593U (en) * 2014-09-20 2015-03-11 弗瑞斯阀门(宁波)有限公司 Auxiliary valve body assembly tooling

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107381002A (en) * 2017-06-30 2017-11-24 珠海格力智能装备有限公司 Toter and there is its air conditioner processing unit (plant)
CN108302773A (en) * 2018-03-28 2018-07-20 广东万家乐燃气具有限公司 A kind of automatic butt-jointing mechanism of gas heater production line
CN109176036A (en) * 2018-10-17 2019-01-11 江西洪都航空工业集团有限责任公司 A kind of assembly method merging Automated assembly and hand assembled
CN111609821A (en) * 2019-02-26 2020-09-01 上汽通用汽车有限公司 Body-in-white online monitoring device and method for measuring body-in-white
CN110434656A (en) * 2019-07-30 2019-11-12 中国工程物理研究院材料研究所 A kind of conveyed by vacuum system for the attached automation processing of thin-wall part suction
CN115072127A (en) * 2022-06-30 2022-09-20 珠海格力电器股份有限公司 Multifunctional tray and air conditioner production system

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Granted publication date: 20171114

Termination date: 20180531