CN106002252A - Flow line assembly system for hydraulic valve professional pipes - Google Patents
Flow line assembly system for hydraulic valve professional pipes Download PDFInfo
- Publication number
- CN106002252A CN106002252A CN201610529518.3A CN201610529518A CN106002252A CN 106002252 A CN106002252 A CN 106002252A CN 201610529518 A CN201610529518 A CN 201610529518A CN 106002252 A CN106002252 A CN 106002252A
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- CN
- China
- Prior art keywords
- pipe arrangement
- assembly
- slider assembly
- valve
- workbench
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/006—Holding or positioning the article in front of the applying tool
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to a flow line assembly system for hydraulic valve professional pipes. The system comprises a movement assembly workbench, a main valve mounting device, a pipe device, a test device, a tooling plate and a tooling plate reversing mechanism. The movement assembly workbench comprises a workbench bracket, a product positioning tooling, a fluency strip slide way and a first pneumatic screwdriver change gear, wherein the main valve mounting device comprises a positioning mechanism, an unpowered roller flow line, an electric control cabinet and a second pneumatic screwdriver change gear; the pipe device comprises a pipe bracket, a cantilever assembly and a positioning jig; the test device comprises a test frame, a wedge, a slider, a clamping block and a chute. The unpowered roller flow line is adopted, the tooling plate is pushed by manpower to slide, the pneumatic clamp is used for positioning the product and the pneumatic tool is used by manpower for assembling the product, and the existing open-end wrench assembly way is changed, so as to lighten the labor intensity of workers and increase the production efficiency, and finally the purposes of convenience, reliability, man labor saving, and stable quality are achieved.
Description
Technical field
The present invention relates to waterpower valve mounting technology field, particularly relate to a kind of for waterpower valve specialty pipe arrangement
Assembly line system.
Background technology
Valve (valve) is the control parts in fluid delivery system, has cut-off, regulation, water conservancy diversion, prevents
The functions such as non-return stream, voltage stabilizing, shunting or overflow pressure relief.It is mainly used in the valve of fluid control systems, from the simplest
Single stop valve is to various valves used in extremely complex robot control system(RCS), and its kind and specification are the most various.
Valve can be used for controlling sky gas and water, steam, various Korrosionsmedium, mud, oil product, liquid metal and putting
The flowing of all kinds fluids such as penetrating property medium.Valve is also divided into cast iron valve according to material, cast steel valve, no
Rust steel valve (201,304,316 etc.), chrome-molybdenum steel valve, Chrominm-molybdenum-vanadium steel valve, dual phase steel valve, mould
Material valve, nonstandard customized valve material such as grade.
At present, existing valve mounting technology typically uses single-station independently to assemble, and is manually to carry,
Inconvenient, and production efficiency is extremely low, the serious development restricting enterprise.
Summary of the invention
In order to solve the problems referred to above, the present invention provides a kind of assembly line system for waterpower valve specialty pipe arrangement
System, possesses convenient and reliable, the saving beneficial effect such as manpower, steady quality.
Above-mentioned a kind of assembly line system for waterpower valve specialty pipe arrangement, works including moving parts
Platform, dress main valve equipment, plumbing fixture, test equipment, working plate and working plate changement, described dress master
Valve equipment, plumbing fixture and test equipment are set in turn on no-power drum line, and described moving parts works
Platform is connected with dress main valve equipment；Wherein, described moving parts workbench includes the support of table, described workbench
Support is provided with the conveying strip slideway of product orientation frock and inclination, being provided above of described product orientation frock
First pneumatic screw driver change gear；Described dress main valve equipment includes detent mechanism, no-power drum streamline, automatically controlled
Cabinet and the second pneumatic screw driver change gear；
Described plumbing fixture includes pipe arrangement support and the slider assembly being fixed on pipe arrangement support and location conehead, institute
Stating slider assembly and include left side slider assembly and right side slider assembly, described location conehead is positioned at left side slider assembly
And between the slider assembly of right side；Described test equipment includes test chassis, and the upper surface of described test chassis is arranged
Having voussoir, slide block, clamping block and slideway, the bottom of described test chassis is provided with cylinder.
In said system, the support of table top of described moving parts workbench is provided with daylight lamp.
In said system, the bottom of described moving parts workbench is provided with feet.
In said system, the pipe arrangement support of described plumbing fixture is provided with pneumatic gun hook.
In said system, left side slider assembly and right side slider assembly all include cantilever cylinder, hand control valve and pin
Axle.
Advantages of the present invention and having the beneficial effects that: the invention provides a kind of for waterpower valve specialty pipe arrangement
Assembly line system, uses no-power drum streamline, only need to be placed on working plate by product, by manually pushing away
Dynamic working plate slides, and during every station, uses pneumatic tool to assemble by air-actuated jaw location with artificial,
Change existing use open-end wrench assembling mode, thus alleviate labor strength, and improve production effect
Rate, has been finally reached convenient and reliable, the saving purpose such as manpower, steady quality.
Accompanying drawing explanation
In order to be illustrated more clearly that the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment
Or the required accompanying drawing used is briefly described in description of the prior art, it should be apparent that, in describing below
Accompanying drawing is only some embodiments of the present invention, for those of ordinary skill in the art, is not paying creation
On the premise of property is laborious, it is also possible to obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of assembly line system in the present invention；
Fig. 2 is the top view of assembly line system in the present invention；
Fig. 3 is the structural representation of moving parts workbench in the present invention；
Fig. 4 is the structural representation of plumbing fixture in the present invention；
Fig. 5 is the structural representation testing equipment in the present invention.
Detailed description of the invention
Below in conjunction with the accompanying drawings and embodiment, the detailed description of the invention of the present invention is further described.Hereinafter implement
Example is only used for clearly illustrating technical scheme, and can not limit the protection model of the present invention with this
Enclose.
As depicted in figs. 1 and 2, this invention describes a kind of assembly line for waterpower valve specialty pipe arrangement
System, including moving parts workbench 1, dress main valve equipment 2, plumbing fixture 3, test equipment 4, working plate
5 and working plate changement 7, and dress main valve equipment 2, plumbing fixture 3 and test equipment 4 sets successively
Being placed on no-power drum line, moving parts workbench 1 is then directly connected with dress main valve equipment 2；This frock
Plate 5 can realize the assembling location work of products of different specifications.
Wherein, as it is shown on figure 3, moving parts workbench 1 includes the support of table 11, this support of table
11 are provided with product orientation frock 12 and the conveying strip slideways 13 tilted, and upper in product orientation frock 12
Side is provided with the first pneumatic screw driver change gear 15；This first pneumatic screw driver change gear 15 can increase screwdriver and move
Susceptiveness, and facilitate operative；Conveying strip slideway 13 then can simplify the work of workman further.
Preferably, it is additionally provided with daylight lamp 14 at the support of table 11 top of moving parts workbench 1, and in fortune
The bottom of dynamic component operation platform 1 is provided with feet 16.
Meanwhile, above-mentioned dress main valve equipment 2 include detent mechanism, no-power drum streamline, electrical control cubicles and
Second pneumatic screw driver change gear；Wherein, no-power drum streamline can facilitate the movement of product, thus reduces
The artificial carrying work to product, and electrical control cubicles can realize the semi-automatic control to detent mechanism, as the
Two pneumatic screw driver change gears then can further facilitate the flexible operating of screwdriver.
As shown in Figure 4, plumbing fixture 3 includes pipe arrangement support 31 and the slider assembly being fixed thereon and location
Conehead 34；Wherein, slider assembly is processed by 45 steel heat treatment are quenched, thus it is enough to ensure that cantilever has
Mechanical property；Slider assembly includes left side slider assembly 32 and right side slider assembly 33, and location conehead 34
Between left side slider assembly 32 and right side slider assembly 33；Left side slider assembly 32 and right side cantilever group
Part 33 is formed by cantilever cylinder, hand control valve, bearing pin etc. so that can put down when cantilever uses, and
Vertically erect when not using, and fixed by bearing pin；In real work, cantilever cylinder promote location conehead
34 move forward so that location conehead 34 inserts flange endoporus, so that it is guaranteed that the location, left and right of product model 5
More firm；Preferably, the pipe arrangement support 31 of plumbing fixture 3 is additionally provided with pneumatic gun hook 35, in order to
Workman picks and places pneumatic impact spanner so that pneumatic torque wrench assembling is more time saving and energy saving, and product quality is the most stable,
Can hang over when pneumatic impact spanner does not uses on pneumatic gun hook 35.
Additionally, as it is shown in figure 5, above-mentioned test equipment 4 includes test chassis 41, this test chassis 41 by
Square hollow section steel is welded, and is provided with pulley feet bottom it, facilitates equipment to move and positions；Meanwhile, exist
The upper surface of test chassis 41 is provided with voussoir 43, slide block 44, clamps block 45 and slideway 46, and
The bottom of test chassis 41 is provided with cylinder 42.
In real work, the assembly line system in the present invention can realize multistation link-up operation, when complete
When becoming the operation of a station, product model 5 next station of automatic stream, lay base for realizing lean production
Plinth.Recording through test, valve assemble ability is promoted to 120/8H by the 60/8H platform per tour of original day production capacity
Per tour, and hand labor intensity declines 50%；Streamline uses pressure 0.5MPa air pressure, and each station
Assembling uses pneumatic tool or air-actuated jaw, and the artificial product that only need to press the button realizes being automatically positioned, and makes during assembling
The most reliable with pneumatic tool and convenience, and workman is the most laborsaving, and product quality is stable again.Simultaneously as use
No-power drum streamline, so only need to be placed on product on working plate 5, by manually promoting working plate 5 sliding
Dynamic, when every station, then positioned by air-actuated jaw, and artificial use pneumatic tool assembles,
So changing existing use open-end wrench assembling mode, alleviating labor strength and improving production efficiency.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all in the present invention
Spirit and principle within, any modification, equivalent substitution and improvement etc. made, should be included in the present invention's
Within protection domain.
Claims (5)
1. the assembly line system for waterpower valve specialty pipe arrangement, including moving parts workbench, dress main valve equipment, plumbing fixture, test equipment, working plate and working plate changement, described dress main valve equipment, plumbing fixture and test equipment are set in turn on no-power drum line, and described moving parts workbench is connected with dress main valve equipment；It is characterized in that, described moving parts workbench includes that the support of table, the described support of table are provided with the conveying strip slideway of product orientation frock and inclination, described product orientation frock be provided above the first pneumatic screw driver change gear；Described dress main valve equipment includes detent mechanism, no-power drum streamline, electrical control cubicles and the second pneumatic screw driver change gear；
Described plumbing fixture includes pipe arrangement support and the slider assembly being fixed on pipe arrangement support and location conehead, and described slider assembly includes left side slider assembly and right side slider assembly, and described location conehead is between left side slider assembly and right side slider assembly；Described test equipment includes that test chassis, the upper surface of described test chassis are provided with voussoir, slide block, clamping block and slideway, and the bottom of described test chassis is provided with cylinder.
A kind of assembly line system for waterpower valve specialty pipe arrangement, it is characterised in that the support of table top of described moving parts workbench is provided with daylight lamp.
A kind of assembly line system for waterpower valve specialty pipe arrangement, it is characterised in that the bottom of described moving parts workbench is provided with feet.
A kind of assembly line system for waterpower valve specialty pipe arrangement, it is characterised in that be provided with pneumatic gun hook on the pipe arrangement support of described plumbing fixture.
A kind of assembly line system for waterpower valve specialty pipe arrangement, it is characterised in that left side slider assembly and right side slider assembly all include cantilever cylinder, hand control valve and bearing pin.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610529518.3A CN106002252B (en) | 2016-07-07 | 2016-07-07 | A kind of assembly line system for water conservancy valve specialty pipe arrangement |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610529518.3A CN106002252B (en) | 2016-07-07 | 2016-07-07 | A kind of assembly line system for water conservancy valve specialty pipe arrangement |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106002252A true CN106002252A (en) | 2016-10-12 |
| CN106002252B CN106002252B (en) | 2018-02-09 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610529518.3A Active CN106002252B (en) | 2016-07-07 | 2016-07-07 | A kind of assembly line system for water conservancy valve specialty pipe arrangement |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106002252B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106938392A (en) * | 2017-04-24 | 2017-07-11 | 苏州科技大学 | The valve body assembly line of total organic carbon analyzer |
| CN108907651A (en) * | 2018-08-09 | 2018-11-30 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of whisk broom automatic assembling device |
| CN109866016A (en) * | 2019-02-11 | 2019-06-11 | 河北科技大学 | A kind of drying machine conveying roller component automatic assembly equipment |
| CN113275854A (en) * | 2021-05-19 | 2021-08-20 | 刘业燕 | Portable and use manpower sparingly omnipotent experiment machine anchor clamps installation device |
| CN114161135A (en) * | 2021-11-04 | 2022-03-11 | 浙江中控技术股份有限公司 | Novel large-diameter valve assembly line and assembly method |
Citations (8)
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|---|---|---|---|---|
| JPS591126A (en) * | 1982-02-24 | 1984-01-06 | Toyoda Autom Loom Works Ltd | Automatic assembling device for pipes |
| CN102941458A (en) * | 2012-11-22 | 2013-02-27 | 费斯托气动有限公司 | Electromagnetic valve casing pipe component assembly tooling |
| CN203371254U (en) * | 2013-07-10 | 2014-01-01 | 佛山市广顺电器有限公司 | Automatic oilless air compressor cylinder cover and valve plate assembling mechanism |
| CN103894823A (en) * | 2014-02-28 | 2014-07-02 | 温岭市金悦自动化设备有限公司 | Valve assembling production line |
| CN204241585U (en) * | 2014-10-20 | 2015-04-01 | 安吉县盛信办公家具有限公司 | A kind of seat production line |
| CN204673271U (en) * | 2015-05-08 | 2015-09-30 | 杭州和良机电设备有限公司 | Little valve body assembly machine |
| CN104985438A (en) * | 2015-07-29 | 2015-10-21 | 温岭市金悦自动化设备有限公司 | A gas valve production line |
| CN105537937A (en) * | 2016-02-28 | 2016-05-04 | 温州瓯科科技有限公司 | Electromagnetic valve assembling system |
-
2016
- 2016-07-07 CN CN201610529518.3A patent/CN106002252B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS591126A (en) * | 1982-02-24 | 1984-01-06 | Toyoda Autom Loom Works Ltd | Automatic assembling device for pipes |
| CN102941458A (en) * | 2012-11-22 | 2013-02-27 | 费斯托气动有限公司 | Electromagnetic valve casing pipe component assembly tooling |
| CN203371254U (en) * | 2013-07-10 | 2014-01-01 | 佛山市广顺电器有限公司 | Automatic oilless air compressor cylinder cover and valve plate assembling mechanism |
| CN103894823A (en) * | 2014-02-28 | 2014-07-02 | 温岭市金悦自动化设备有限公司 | Valve assembling production line |
| CN204241585U (en) * | 2014-10-20 | 2015-04-01 | 安吉县盛信办公家具有限公司 | A kind of seat production line |
| CN204673271U (en) * | 2015-05-08 | 2015-09-30 | 杭州和良机电设备有限公司 | Little valve body assembly machine |
| CN104985438A (en) * | 2015-07-29 | 2015-10-21 | 温岭市金悦自动化设备有限公司 | A gas valve production line |
| CN105537937A (en) * | 2016-02-28 | 2016-05-04 | 温州瓯科科技有限公司 | Electromagnetic valve assembling system |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106938392A (en) * | 2017-04-24 | 2017-07-11 | 苏州科技大学 | The valve body assembly line of total organic carbon analyzer |
| CN108907651A (en) * | 2018-08-09 | 2018-11-30 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of whisk broom automatic assembling device |
| CN108907651B (en) * | 2018-08-09 | 2019-08-16 | 佛山市南海区广工大数控装备协同创新研究院 | A kind of whisk broom automatic assembling device |
| CN109866016A (en) * | 2019-02-11 | 2019-06-11 | 河北科技大学 | A kind of drying machine conveying roller component automatic assembly equipment |
| CN113275854A (en) * | 2021-05-19 | 2021-08-20 | 刘业燕 | Portable and use manpower sparingly omnipotent experiment machine anchor clamps installation device |
| CN113275854B (en) * | 2021-05-19 | 2023-10-13 | 深圳市鑫泰兴科技有限公司 | Portable and manpower-saving fixture mounting device for universal experiment machine |
| CN114161135A (en) * | 2021-11-04 | 2022-03-11 | 浙江中控技术股份有限公司 | Novel large-diameter valve assembly line and assembly method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106002252B (en) | 2018-02-09 |
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Legal Events
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20210413 Address after: Building 1, No.1, Haikun Road, Fengxian District, Shanghai Patentee after: Shanghai Fufen Intelligent Technology Center Address before: 201812 ground floor, building 2, No.188, jinyuansi Road, Jiangqiao Town, Jiading District, Shanghai Patentee before: KC-VAL (SHANGHAI) Co.,Ltd. |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221027 Address after: 201712 Room 103, Building 6, No. 258, Zhenying Road, Qingpu District, Shanghai Patentee after: Hyou (Shanghai) Intelligent Technology Co.,Ltd. Address before: Building 1, No.1, Haikun Road, Fengxian District, Shanghai Patentee before: Shanghai Fufen Intelligent Technology Center |
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| TR01 | Transfer of patent right | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20221216 Address after: 201712 Room 207, Floor 2, Building 3, No. 258, Zhenying Road, Qingpu District, Shanghai Patentee after: Shanghai Chengzhijin Fluid Control Co.,Ltd. Address before: 201712 Room 103, Building 6, No. 258, Zhenying Road, Qingpu District, Shanghai Patentee before: Hyou (Shanghai) Intelligent Technology Co.,Ltd. |