The content of the invention
In order to solve the above technical problems, the present invention provides a kind of machining accuracy high terminal line assemble method.
The present invention provides a kind of terminal line assemble method, for first end sub-line and Second terminal line to be assembled to lamp respectively
Head end cover, comprise the following steps:
Step S1:First end sub-line, Second terminal line, first material disk and second material disk are provided, by the first end
Sub-line and the Second terminal line are respectively placed in the first material disk and the second material disk;
Step S2:Rotating disk, lamp holder end cap, the first lamp holder end cap assembling station are provided, the lamp holder end cap is positioned over described
On rotating disk, rotating the rotating disk makes the lamp holder end cap rotate to the first lamp holder end cap assembling station;
Step S3:The fixed plate for offering guide groove, servo module and the second lamp holder end cap assembling station are provided, it is described to watch
Taking module drives the first material disk and the second material disk to be moved along the guide groove, moves the first material disk
To position corresponding with the first lamp holder end cap assembling station, the second material disk moves to and the second lamp holder end cap
Assemble position corresponding to station;
Step S4:First end sub-line assembling device is provided, the first end sub-line assembling device captures the first terminal
Line is displaced to the first lamp holder end cap assembling station and is assembled to the lamp holder end and covers;
Step S5:The rotating disk is rotated, the lamp holder end cap for being assembled with the first end sub-line is rotated to described
Two-terminal line lamp holder end cap assembles station;
Step S6:Second terminal line assembling device is provided, the Second terminal line assembling device captures the Second terminal
Line is displaced to the second lamp holder end cap assembling station and is assembled to the lamp holder end and covers.
Preferably, the servo module includes X-axis servomotor and Y-axis servomotor;The guide groove is led including first
To groove and the second guide groove for communicating setting vertical with first guide groove;In the first material disk and the second material
Stop block is arranged with disk respectively, under the driving of the servomotor, the stop block can move along the guide groove, institute
Step S3 is stated to comprise the following steps:
Step S31:The X-axis servomotor drives the stop block to drive the first material disk and the second material
Disk moves to second guide groove along first guide groove;
Step S32:The Y-axis servomotor drives the stop block to drive the first material disk and the second material
Disk moves along second guide groove, moves to the first material disk corresponding with the first end sub-line assembling device
Position, the second material disk move to the position corresponding with the Second terminal line assembling device;
Step S33:Translation positioner is provided, the translation positioner drives the first material disk and described second
Material disc moves to the position corresponding with the first lamp holder end cap assembling station and the second lamp holder end cap assembling station;
Preferably, in the step S32, the Y-axis servomotor drives the displacement of the stop block to be every time
10mm。
Preferably, the first end sub-line assembling device includes guide pad, link, flat-removing air cyclinder and clamp device, institute
Step S4 is stated to comprise the following steps:
Step S41:The flat-removing air cyclinder drives the link to be moved to along the guide pad on the first material disk
Side;
Step S42:The clamp device moves downward and grips the first end sub-line;
Step S43:The clamp device is moved and driven by the flat-removing air cyclinder to the first lamp holder end cap group upwards
Station is filled, the first end sub-line is assembled to the lamp holder end cap.
Preferably, the translation positioner includes push block, is fixed on the fixed plate and is connected with the push block
Slide rail and the push cylinder for driving the push block to be slided along the slide rail, the first material disk and second thing
Charging tray is connected with the push block respectively.
Preferably, the Second terminal line assembling device is identical with the first end sub-line assembling device structure.
Compared with correlation technique, terminal line assemble method provided by the invention has the advantages that:
First, by first material disk and second material disk by servo module drive to the first lamp holder end cap assemble station and
The corresponding position of second lamp holder end cap assembling station, then by the first end sub-line assembling device and the Second terminal line
First end sub-line and Second terminal line are assembled to the lamp holder end cap respectively and assemble station and second lamp holder by assembling device
End cap assembles station, realizes from manually to the upgrading of automation, processing cost is greatly reduced, and improves production efficiency with adding
Work precision.
2nd, in an assembling process, the first end sub-line assembling device and the Second terminal line assembling device are fixed, by
The Y-axis servomotor of the servo module drive the first material disk and with the second material disk, and every time described in driving
The displacement of first material disk and second material disk is 10mm, makes the first end sub-line assembling device and the Second terminal line
Assembling device can accurately capture the first end sub-line and the Second terminal line, ensure assembling machining accuracy.
Embodiment
Below in conjunction with drawings and embodiments, the invention will be further described.
Referring to Fig. 1, the dimensional structure diagram for terminal line assembling device provided by the invention.The terminal line assembling
Device 100 has the first lamp holder end cap assembling station 10 and second lamp holder end cap assembling station 20, and it includes rotating disk 1, fixed plate
2nd, first material disk 3, second material disk 4, stop block 5, servo module 6, translation positioner 7, first end sub-line assembling device
8th, Second terminal line assembling device 9.
Fig. 2 is please referred to, is the part-structure schematic diagram of terminal line assembling device shown in Fig. 1.The terminal line assembling
Device 100 is used to first end sub-line 200 and Second terminal line 300 be assembled in lamp holder end cap (non-label), the lamp holder end
It is covered on the rotating disk 1, the rotating disk 1, which rotates the lamp holder end cap to the first lamp holder end cap, assembles station 10, institute
The first lamp holder end cap assembling station 10 is stated to be used to assemble the first terminal 200 to the lamp holder end cap, second lamp holder end
Lid assembling station 20 is used to assemble the Second terminal 300 to the lamp holder end cap.
The fixed plate 2 offers guide groove 21, and the guide groove 21 is in F types, it include 2 first guide grooves 211 and with
First guide groove 211 vertically communicates the second guide groove 213 of setting.
The first material disk 3 includes wiring plate 31, the card line pin 33 being individually fixed on the wiring plate 31 and positioning
Post 35, the card line pin 33 are set with the relative spacing of locating dowel 35.
Described one end of first end sub-line 200 is sheathed on the card line pin 33, and it is described fixed that the other end is arranged in adjacent two
Between the post 35 of position.
The first material disk 3 can once load 15 first end sub-lines 200.
Between the every two adjacent first end sub-lines 200 that the first material disk 3 loads at intervals of 10mm.
Rectangular slot is offered on the wiring plate 31, the stop block 5 is U-shaped, and it is through the groove and is embedded
In in the guide groove 21, the stop block 5 coordinates with the groove, and the first material is driven respectively by the stop block 5
Disk 3 and the second material disk 4 move.
The second material disk 4 is identical with the structure of the first material disk 3, and it loads the Second terminal line 300.
The servo module 6 is used to drive the stop block 5 to move along the guide groove 21, and the servo module 6 includes X
Axle servomotor 61 and Y-axis servomotor 63, the X-axis servomotor 61 drive the stop block 5 along the guide groove 21 from
First guide groove 211 is moved to second guide groove 213, and the Y-axis servomotor 63 drives the edge of stop block 5 again
The direction motion of second guide groove 213.
Between per adjacent two first end sub-lines 200 at intervals of 10mm, so as to which the Y-axis servomotor 63 drives
The displacement that the stop block 5 moves each time along second guide groove 213 is 10mm, so that the first end sub-line assembles
Device 8 accurately captures the first end sub-line 200 to the first lamp holder end cap and assembles station 10 every time.
The translation positioner 7 is used to promoting the first material disk 3 and described the in the fixed plate 2 respectively
Two material discs 4 relatively move towards the first end sub-line assembling device 8 and the Second terminal line assembling device 9.The translation
Positioner 7 is including push block 71, the slide rail 73 for being fixed on the fixed plate 2 and being connected with the push block 71 and is used for
The push cylinder 75 for driving the push block 71 to be slided along the slide rail 73, the first material disk 3 and the second material disk 4
It is connected respectively with the push block 71.
The push cylinder 75 drives the push block 71 to drive the first material disk 3 and described along the slide rail 73
Two material discs 4 make the first end sub-line assembling device 8 and described second towards the direction motion of lamp holder end cap assembling station 10
Terminal line assembling device 9 can capture the terminal line 200 to lamp holder end cap assembling station 10 and be processed.
The first end sub-line assembling device 8 includes support frame 81, guide pad 82, link 83, flat-removing air cyclinder 85 and folder
Take device 86.
The guide pad 82 is set up on support frame as described above 81, with the guide pad 82 be connected and can be along the guiding
Block 82 moves back and forth, and the flat-removing air cyclinder 85 drives the clamp device 86 along the guide pad 82 towards the first material disk 3
Direction moves back and forth.
The link 83 includes upright slide rail (not shown), and the clamp device 86 is including described in manipulator 861, driving
The cylinder of displacement up and down 863 and the driving manipulator 861 that manipulator 861 moves up and down along the upright slide rail are captured or unclamped
Gripping cylinder 865.
The Second terminal line assembling device 9 is oppositely arranged with the first end sub-line assembling device 8, and it is with described first
The structure of terminal line assembling device 8 is identical.
The Second terminal line assembling device 9 is identical with 8 motion modes of the first end sub-line assembling device, for by institute
The Second terminal line 300 on second material disk 4 is stated to capture to the second lamp holder end cap assembling station 20.
Referring to Fig. 3, the flow chart for terminal line assemble method provided by the invention.The step of the terminal line assemble method
It is rapid as follows:
Step S1:The first end sub-line 200 and the Second terminal line 300 are manually respectively placed in first thing
On charging tray 3 and the second material disk 4, then the first material disk 3 is positioned in the fixed plate 2 and makes the stop block
5 extend through the groove of the first material disk 3 and the second material disk 4, make the first material disk 3 and described
Two material discs 4 are connected with the stop block 5.
Step S2:The lamp holder end cap is positioned on the rotating disk 1, and rotating the rotating disk 1 rotates the lamp holder end cap
To the first lamp holder end cap assembling station 10.
Step S3:The X-axis servomotor 61 drives the stop block 5 to drive the first material disk 3 and described simultaneously
Second material disk 4 moves to second guide groove 213 along two first guide grooves 211 respectively.
The Y-axis servomotor 63 drives the first material disk 3 simultaneously and the second material disk 4 move to it is described
First end sub-line assembling device 8 and the corresponding position of the Second terminal line assembling device 9, wherein, the Y-axis servomotor
63 to drive the displacement of the first material disk 3 and the second material disk 4 every time be 10mm, assembles the first end sub-line
Device 8 and the Second terminal line assembling device 9 can accurately capture the first end sub-line 200 and the Second terminal line 300.
It is described that the push cylinder 75 of the translation positioner 7 drives the push block 71 to be driven along the slide rail 73
First material disk 3 and the second material disk 4 assemble station 10 and second lamp holder end towards the first lamp holder end cap simultaneously
The direction movement of lid assembling station 20, makes the first material disk 3 and the second material disk 4 be assembled with the first end sub-line
Device 8 and the accurate contraposition of Second terminal line assembling device 9.
Step S4:The flat-removing air cyclinder 85 of the first end sub-line assembling device 8 drives the link 83 along described
Guide pad 82 moves to the top of first material disk 3, and the cylinder 863 of displacement up and down drives the manipulator 861 to transport downwards
Dynamic, the gripping cylinder 865 drives the manipulator 861 to grip after the first end sub-line 200 return movement to described first
Lamp holder end cap assembles station 10, and the first end sub-line 200 is assembled in into the lamp holder end and covered.
Step S5:The rotating disk is rotated, and the lamp holder end cap 10 for being assembled with the first end sub-line 200 is rotated to institute
State the second lamp holder end cap assembling station 20.
Step S6:The Second terminal line assembling device 9 with the identical mode handle of first end sub-line assembling device 8
The Second terminal line 300 on the second material disk 4 is displaced to the second lamp holder end cap assembling station 20 and assembled.
Compared with correlation technique, terminal line assemble method 100 provided by the invention has the advantages that:
First, driven by first material disk 3 and second material disk 4 by servo module 6 to the first lamp holder end cap and assemble work
The corresponding position of lamp holder end cap assembling station 20 of position 10 and second, then by the first end sub-line assembling device 8 and described
First end sub-line 200 and Second terminal line 300 are assembled to the lamp holder end cap respectively and assemble work by Second terminal line assembling device 9
Position 10 and the second lamp holder end cap assembling station 20, are realized from manually to the upgrading of automation, greatly reducing and be processed into
This, improves production efficiency and machining accuracy.
2nd, in an assembling process, the first end sub-line assembling device 8 and the Second terminal line assembling device 9 are fixed,
The first material disk and 3 and the second material disk 4 are driven by the Y-axis servomotor 63 of the servo module 6, and driven every time
The displacement for moving the first material disk 3 and second material disk 4 is 10mm, makes the first end sub-line assembling device 8 and described
Second terminal line assembling device 9 can accurately capture the first end sub-line 200 and the Second terminal line 300, ensure assembling
Machining accuracy.
Embodiments of the invention are the foregoing is only, are not intended to limit the scope of the invention, it is every to utilize this hair
The equivalent structure or equivalent flow conversion that bright specification and accompanying drawing content are made, or directly or indirectly it is used in other related skills
Art field, is included within the scope of the present invention.