CN203460598U - Novel efficient precision engraving machine - Google Patents
Novel efficient precision engraving machine Download PDFInfo
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- CN203460598U CN203460598U CN201320490582.7U CN201320490582U CN203460598U CN 203460598 U CN203460598 U CN 203460598U CN 201320490582 U CN201320490582 U CN 201320490582U CN 203460598 U CN203460598 U CN 203460598U
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- axis driving
- pedestal
- driving
- screw mandrel
- effective
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- 230000000875 corresponding Effects 0.000 claims abstract description 36
- 238000010191 image analysis Methods 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 239000011521 glasses Substances 0.000 description 16
- 238000003754 machining Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 4
- 238000000034 methods Methods 0.000 description 4
- 230000001276 controlling effects Effects 0.000 description 2
- 238000005516 engineering processes Methods 0.000 description 2
- 239000000203 mixtures Substances 0.000 description 2
- 238000003672 processing method Methods 0.000 description 2
- 238000004891 communication Methods 0.000 description 1
- 230000003287 optical Effects 0.000 description 1
Abstract
Description
Technical field
The utility model relates to carving machine field, is specifically related to a kind of new and effective carving machine.
Background technology
Carving machine has the advantages such as machining accuracy is high, easy to operate, is usually used in the various workpiece such as face glass, glass backing plate to process.And existing carving machine only adopts single cutter arrangement, X-axis driving mechanism, Y-axis driving mechanism, Z axis driving mechanism, therefore, this carving machine can only be processed a workpiece at every turn, causes its working (machining) efficiency lower, and production capacity is lower, cannot be applicable to batch production.
Utility model content
In order to overcome the deficiencies in the prior art, the purpose of this utility model is to provide a kind of new and effective carving machine that improves working (machining) efficiency.
For addressing the above problem, the technical scheme that the utility model adopts is as follows:
A kind of new and effective carving machine, comprise pedestal, be arranged at least two Y-axis driving mechanisms on pedestal, with each Y-axis driving mechanism corresponding and at least two workbench that can move along base width direction under the driving of the Y-axis driving mechanism corresponding with it one by one, be arranged on pedestal and with each Y-axis driving mechanism at least two X-axis driving mechanisms one to one, with each X-axis driving mechanism corresponding and Z axis driving mechanism that can move along pedestal length direction under the driving of the X-axis driving mechanism corresponding with it one by one, with each Z axis driving mechanism corresponding and at least two cutter arrangements can be under the driving of the Z axis driving mechanism corresponding with it moving along the short transverse of pedestal one by one, described X-axis driving mechanism, Z axis driving mechanism are all positioned at the top of corresponding Y-axis driving mechanism.
This new and effective carving machine also comprises respectively the industrial computer being electrically connected with each Y-axis driving mechanism, X-axis driving mechanism, Z axis driving mechanism, cutter arrangement.
This new and effective carving machine also comprises corresponding and for carry out at least two CCD vision systems of image taking to being arranged on workpiece on corresponding workbench one by one with each Z axis driving mechanism; Described CCD vision system can the short transverse along pedestal move under the driving of the Z axis driving mechanism corresponding with it; Described industrial computer is connected with each CCD vision system respectively, and for the captured image of CCD vision system is carried out to image analysis processing.
Described Y-axis driving mechanism comprises the first guide rail of being arranged on pedestal and extending along base width direction, be installed in rotation on pedestal and the first screw mandrel extending along base width direction, body partial fixing are arranged on the first guide rail and can slide along its bearing of trend on pedestal and for the first motor, the described workbench that drives the first screw mandrel to rotate, described workbench has been provided with the first nut, and this first nut sleeve is contained on the first screw mandrel.
Tool for fixation workpiece is installed on described workbench.
Described X-axis driving mechanism comprises the second guide rail of being arranged on pedestal and extending along pedestal length direction, be arranged on the second guide rail and second sliding seat that can slide along its bearing of trend, be installed in rotation on pedestal and the second screw mandrel extending along pedestal length direction, second motor of body partial fixing on pedestal and for driving the second screw mandrel to rotate; On described the second sliding seat, the second nut is installed, this second nut sleeve is contained on the second screw mandrel; Described Z axis driving mechanism is arranged on the second sliding seat.
Described Z axis driving mechanism comprises the 3rd guide rail that is arranged on X-axis driving mechanism and extends along base height direction, be arranged on the 3rd guide rail and the 3rd sliding seat that can slide along its bearing of trend, be installed in rotation on X-axis driving mechanism and the 3rd screw mandrel extending along base height direction, body partial fixing on X-axis driving mechanism and for the 3rd nut being installed on the 3rd motor that drives the 3rd screw mandrel to rotate, described the 3rd sliding seat, the 3rd nut sleeve is contained on the 3rd screw mandrel; Described cutter arrangement is arranged on the 3rd sliding seat.
Described cutter arrangement comprises rotating shaft, the drive unit rotating for drive shaft being arranged on Z axis driving mechanism, the cutter that is arranged on rotating shaft lower end.
Compared to existing technology, the beneficial effects of the utility model are:
The utility model is by adopting the design of at least two cutter arrangements, can process at least two identical or different workpiece (namely workpiece quantity is consistent with cutter arrangement quantity) simultaneously, can effectively improve working (machining) efficiency, improve production capacity, be applicable to batch production; The utility model also can independently regulate the position of each cutter arrangement, workbench, can guarantee the machining accuracy of each workpiece; The utility model, by utilizing the combination of CCD vision system and industrial computer to design, can improve the positioning precision of workpiece, cutter arrangement, to improve processing effect; In addition, compact conformation of the present utility model, can reduce its parking space.
Accompanying drawing explanation
Fig. 1 is structural representation of the present utility model;
Wherein, 1, pedestal; 2, X-axis driving mechanism; 3, tool; 4, cutter arrangement; 5, Y-axis driving mechanism; 6, workbench; 7, CCD vision system; 8, Z axis driving mechanism.
The specific embodiment
Below, by reference to the accompanying drawings and the specific embodiment, the utility model is described further, so that clearer, understand the utility model technical thought required for protection.
As shown in Figure 1, for a kind of new and effective carving machine of the utility model, comprise pedestal 1, be arranged at least two Y-axis driving mechanisms 5 on pedestal 1, with each Y-axis driving mechanism 5 corresponding and at least two workbench 6 that can move along pedestal 1 width under the driving of the Y-axis driving mechanism 5 corresponding with it one by one, be arranged on pedestal 1 and with each Y-axis driving mechanism 5 at least two X-axis driving mechanisms 2 one to one, with each X-axis driving mechanism 2 corresponding and Z axis driving mechanism 8 that can move along pedestal 1 length direction under the driving of the X-axis driving mechanism 2 corresponding with it one by one, with each Z axis driving mechanism 8 corresponding and at least two cutter arrangements 4 of can be under the driving of the Z axis driving mechanism 8 corresponding with it moving along the short transverse of pedestal 1 one by one, described X-axis driving mechanism 2, Z axis driving mechanism 8 are all positioned at the top of corresponding Y-axis driving mechanism 5.
This new and effective carving machine also comprises respectively the industrial computer being electrically connected with each Y-axis driving mechanism 5, X-axis driving mechanism 2, Z axis driving mechanism 8, cutter arrangement 4.Preferably, this new and effective carving machine also comprises corresponding and for carry out at least two CCD vision systems 7 of image taking to being arranged on workpiece on corresponding workbench 6 one by one with each Z axis driving mechanism 8; Described CCD vision system 7 can the short transverse along pedestal 1 move under the driving of the Z axis driving mechanism 8 corresponding with it; Described industrial computer is connected with each CCD vision system 7 respectively, and for the captured image of CCD vision system 7 is carried out to image analysis processing.Wherein, described CCD vision system 7 adopts existing structure, comprise machine vision light source, be provided with the CCD industrial camera of optical lens and sensor, described machine vision light source is fixed on the bottom of CCD industrial camera, and CCD industrial camera also connects described industrial computer by a communication interface transfer of data.The utility model, by utilizing the combination of CCD vision system 7 and industrial computer to design, can improve the positioning precision of workpiece, cutter arrangement 4, to improve processing effect.
On this industrial computer, be provided with for controlling total control module and a plurality of single control module of each Y-axis driving mechanism 5, X-axis driving mechanism 2, Z axis driving mechanism 8, cutter arrangement 4; Each single control module is corresponding one by one with each Y-axis driving mechanism 5, X-axis driving mechanism 2, Z axis driving mechanism 8, cutter arrangement 4 respectively, to control independently corresponding mechanism or device by each single control module, improves the flexibility of its processing.
The structure of each Y-axis driving mechanism 5 is all identical, described Y-axis driving mechanism 5 comprises the first guide rail of being arranged on pedestal 1 and extending along pedestal 1 width, be installed in rotation on pedestal 1 and the first screw mandrel extending along pedestal 1 width, body partial fixing are arranged on the first guide rail and can slide along its bearing of trend on pedestal 1 and for the first motor, the described workbench 6 that drives the first screw mandrel to rotate, described workbench 6 has been provided with the first nut, and this first nut sleeve is contained on the first screw mandrel.In use, start the first motor, and drive the first screw mandrel to rotate, thereby workbench 6 is moved along pedestal 1 width under the acting in conjunction of the first screw mandrel and the first nut.
The structure of each X-axis driving mechanism 2 is all identical, and described X-axis driving mechanism 2 comprises the second guide rail of being arranged on pedestal 1 and extending along pedestal 1 length direction, be arranged on the second guide rail and second sliding seat that can slide along its bearing of trend, be installed in rotation on pedestal 1 and the second screw mandrel extending along pedestal 1 length direction, second motor of body partial fixing on pedestal 1 and for driving the second screw mandrel to rotate; On described the second sliding seat, the second nut is installed, this second nut sleeve is contained on the second screw mandrel; Described Z axis driving mechanism 8 is arranged on the second sliding seat.In use, start the second motor, and drive the second screw mandrel to rotate, thus the second sliding seat bearing of trend along the second guide rail under the acting in conjunction of the second screw mandrel and the second nut is slided, to drive Z axis driving mechanism 8 to move along pedestal 1 length direction.
Described Z axis driving mechanism 8 comprises the 3rd guide rail that is arranged on X-axis driving mechanism 2 and extends along pedestal 1 short transverse, be arranged on the 3rd guide rail and the 3rd sliding seat that can slide along its bearing of trend, be installed in rotation on X-axis driving mechanism 2 and the 3rd screw mandrel extending along pedestal 1 short transverse, body partial fixing on X-axis driving mechanism 2 and for the 3rd nut being installed on the 3rd motor that drives the 3rd screw mandrel to rotate, described the 3rd sliding seat, the 3rd nut sleeve is contained on the 3rd screw mandrel; Described cutter arrangement 4 is arranged on the 3rd sliding seat.In use, start the 3rd motor, and drive the 3rd screw mandrel to rotate, thereby the 3rd sliding seat bearing of trend along the 3rd guide rail under the acting in conjunction of the 3rd screw mandrel and the 3rd nut is slided, to drive cutter arrangement 4 to move along pedestal 1 short transverse.
Preferably, on described workbench 6, the tool 3 for fixation workpiece is installed.Described cutter arrangement 4 adopts existing structure, comprises rotating shaft, the drive unit rotating for drive shaft being arranged on Z axis driving mechanism 8, the cutter that is arranged on rotating shaft lower end.
This new and effective carving machine can be used for the various workpiece such as face glass, glass backing plate to process.OGS face glass using below as processing object, introduce in detail the processing method of this new and effective carving machine.The processing method of this new and effective carving machine comprises the following steps:
(a) each OGS face glass to be processed is fixed on respectively on each tool 3 accordingly;
(b) by utilizing Y-axis driving mechanism 5 to drive workbench 6, tool 3 to move to precalculated position, and cutter arrangement 4 and CCD vision system 7 are moved to the top of corresponding OGS face glass by X-axis driving mechanism 2 and Z axis driving mechanism 8;
(c) take pictures in the position of 7 pairs of OGS face glass to be processed of CCD vision system, and by the image transmitting of the physical location of this OGS face glass to industrial computer, after industrial computer compares the physical location of OGS face glass to be processed and normal place and analyze, controlling Y-axis driving mechanism 5, X-axis driving mechanism 2 and Z axis driving mechanism 8 moves, further to regulate the position of OGS face glass and cutter arrangement 4, thereby reach the object of automatic deviation correction, further to improve OGS face glass processing effect;
(d), after the position adjustments of OGS face glass and cutter arrangement 4, cutter arrangement 4 work are also processed OGS face glass;
(e) the OGS face glass machining is taken off from tool 3, then repeating step (a) and (b), (c), (d) process next OGS face glass.
Above-mentioned embodiment is only preferred embodiment of the present utility model; can not limit with this scope of the utility model protection, the variation of any unsubstantiality that those skilled in the art does on basis of the present utility model and replacement all belong to the utility model scope required for protection.
Claims (8)
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104118726A (en) * | 2014-08-12 | 2014-10-29 | 杭州金桥玻璃有限公司 | Full-automatic CNC double-head fine carving machine |
CN104439697A (en) * | 2014-11-03 | 2015-03-25 | 苏州精创光学仪器有限公司 | CCD precision engraving machine control system |
CN104608131A (en) * | 2014-12-20 | 2015-05-13 | 舟山海川船舶机械有限公司 | Device for cutting leftover materials into blank materials |
CN106425692A (en) * | 2016-09-19 | 2017-02-22 | 深圳大宇精雕科技有限公司 | CCD chamfering machine positioning and detecting system and method |
CN106563977A (en) * | 2015-10-10 | 2017-04-19 | 深圳市久久犇自动化设备股份有限公司 | CNC engraving and milling machine with rotary double-end magazine tool |
CN108188587A (en) * | 2018-02-11 | 2018-06-22 | 硬米(厦门)科技有限公司 | A kind of carving machine and its application method of band CCD |
CN108705889A (en) * | 2018-07-30 | 2018-10-26 | 深圳市久久犇自动化设备股份有限公司 | 3C screen machining production lines |
-
2013
- 2013-08-09 CN CN201320490582.7U patent/CN203460598U/en active IP Right Grant
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104118726A (en) * | 2014-08-12 | 2014-10-29 | 杭州金桥玻璃有限公司 | Full-automatic CNC double-head fine carving machine |
CN104439697A (en) * | 2014-11-03 | 2015-03-25 | 苏州精创光学仪器有限公司 | CCD precision engraving machine control system |
CN104608131A (en) * | 2014-12-20 | 2015-05-13 | 舟山海川船舶机械有限公司 | Device for cutting leftover materials into blank materials |
CN106563977A (en) * | 2015-10-10 | 2017-04-19 | 深圳市久久犇自动化设备股份有限公司 | CNC engraving and milling machine with rotary double-end magazine tool |
CN106425692A (en) * | 2016-09-19 | 2017-02-22 | 深圳大宇精雕科技有限公司 | CCD chamfering machine positioning and detecting system and method |
CN108188587A (en) * | 2018-02-11 | 2018-06-22 | 硬米(厦门)科技有限公司 | A kind of carving machine and its application method of band CCD |
CN108705889A (en) * | 2018-07-30 | 2018-10-26 | 深圳市久久犇自动化设备股份有限公司 | 3C screen machining production lines |
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