CN106000911A - Full-automatic device for nut blank heating - Google Patents
Full-automatic device for nut blank heating Download PDFInfo
- Publication number
- CN106000911A CN106000911A CN201610548519.2A CN201610548519A CN106000911A CN 106000911 A CN106000911 A CN 106000911A CN 201610548519 A CN201610548519 A CN 201610548519A CN 106000911 A CN106000911 A CN 106000911A
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- Prior art keywords
- plate
- heating
- blank
- automatic device
- cylinder
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B2206/00—Aspects relating to heating by electric, magnetic, or electromagnetic fields covered by group H05B6/00
- H05B2206/02—Induction heating
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention discloses a full-automatic device for nut blank heating. The full-automatic device comprises a vertical lifting system, a material conveying system, a material rotating heating system and a heated blank transmission separation system that are arranged sequentially; after being lifted by the vertical lifting system, blanks are sent into a bearing guide rail of the material conveying system, then are conveyed to a material receiving plate of the material rotating heating system by a feeding plate of the material conveying system; the irregular blanks return to a stock bin through a material receiving disc of the vertical lifting system, and the regular blanks are sent to a material rotating plate of the material rotating heating system, and are pushed into a heating coil to be heated uniformly; the blanks coming out after heating are subjected to temperature detection separation; and the blanks having qualified temperatures enter a forming process. Compared with the prior art, the full-automatic device has the positive effects that with the adoption of the full-automatic device, the product heating continuity is guaranteed, the product temperature stability is ensured, the product quality is improved, the labor intensity is reduced, and the working efficiency is improved to a great extent.
Description
Technical field
The present invention relates to a kind of for nut blank heating full-automatic device.
Background technology
Existing nut blank heating coil all uses parallel connection, heats coil after a certain period of use time, due to
Deform alternate spacing to differ, cause each heating collar to heat out blank temperature inconsistent so that produce
Quality can not get being effectively ensured, simultaneously as heating coil uses parallel connection, also cannot heat each
Product after coil heats carries out on-line checking.Original production is all by artificial one in heating production process
Put in heating coil, cause in the case of such production environment for one: there is potential safety hazard and work is strong
Degree is big.
Summary of the invention
In order to overcome the disadvantages mentioned above of prior art, the invention provides a kind of complete certainly for nut blank heating
Dynamic device.
The technical solution adopted for the present invention to solve the technical problems is: a kind of complete certainly for nut blank heating
Dynamic device, including the vertical hoisting system set gradually, material transfer system, turns material heating system and heating blank
Transmission separation system；Wherein:
Described vertical hoisting system includes the balancing point decelerator being arranged on bed piece top and is respectively provided with
The final drive shaft that couples above and below bed piece and by chain and from power transmission shaft, on final drive shaft
It is respectively arranged with connecting plate side and the chain below power transmission shaft, two pieces of connecting plates is fixed with permanent
Magnet；It is provided above rolling bearing units and belt tensioning drum, the connecting plate below power transmission shaft, main biography at lathe bed
Connecting plate and belt tensioning drum above moving axis are connected by rustless steel guipure；Material it is provided with below bed piece
Storehouse, is provided above receiver at feed bin；
Described material transfer system includes the balancing point decelerator being arranged on below support and is arranged on propping up of cantilever tip
Hold guide rail and be respectively fitted with final drive shaft and the driven shaft of two sprocket wheels, two on final drive shaft and driven shaft
Individual sprocket wheel couples with two chains respectively, and two chain delivery sheets connect formation and turn material chain；
Described turn of material heating system is included in the electric capacity arranged below support and the bakelite being provided above at support
Plate, is provided with heating coil, described heating coil and electric capacity copper whip on bakelite plate and connects；At heater wire
It is provided with quartz glass tube in circle, rustless steel guide rail is set in quartz glass tube；Center at heating coil
Line rear is provided with the first magnetic force regulation cylinder, regulates at the first magnetic force and is provided with charging ram on cylinder；Propping up
Be provided with on frame and turn flitch, described in turn the limit mouth overlap joint of the front edge of board of flitch and rustless steel guide rail, and and bakelite
Plate place plane is parallel；Being fixed with synchronous motor on bakelite plate, synchronous motor couples with rotating turret, is turning
Being provided with splicing plate in moving frame, the inner circle camber line of splicing plate is higher than turning flitch place plane；Support is installed
There is the second magnetic force regulation cylinder, regulate at the second magnetic force, on cylinder, pushing block is installed, the second magnetic force regulation gas
The impeller-hub center of cylinder is consistent with the blank center turned on flitch；Bakelite plate is provided with infrared detection visit
Head；
Described heating blank transmission separation system includes support and the splicing plate being arranged on support, the first promotion
Cylinder and the first rotor plate being attached thereto, second promote cylinder and the second rotor plate of being attached thereto, the
One rotor plate and the second rotor plate are respectively arranged below defective with splicing plate 90 degree of first intersected of formation
Blank splicing plate and the second defective blank splicing plate.
Compared with prior art, the positive effect of the present invention is: blank carries through the vertical hoisting system of this device
Being admitted to the support rails of material transfer system after Shenging, then the delivery sheet through material transfer system is sent to turn material heating and is
The splicing plate of system, the most irregular blank comes back to feed bin through the receiver of vertical hoisting system, rule
Blank be sent to turn material heating system turn flitch, be pushed into heating coil in uniformly heat, heating
After blank detect temperature through infrared probe, what temperature was qualified enters next procedure through splicing plate, and warm
Spend and too high or too low provide signal through infrared detection, be used for sorting cylinder action, promote plate to open, no
Qualified blank sorts out, and uses this device to first make sure the seriality of product heating, it is ensured that product temperature
Stablizing of degree, improves product quality, reduces labor intensity, improves work effect the most largely
Rate, concrete manifestation is as follows:
One, whole heating process all realizes automatization, and stock starts equipment after pouring feed bin into, after heating
Discharging, all without people, improves productivity ratio, reduces labor intensity, eliminates potential safety hazard；
Two, blank heating achieves laser heating, eliminate because of heating coil turn-to-turn away from uneven and to base
The impact of material heating, it is ensured that the uniformity of blank heating temperature, it is ensured that product quality；
Three, due to heating use laser heating, it is simple to blank heating temperature is carried out on-line monitoring, eliminate bad
The material too high or too low phenomenon of heating-up temperature, improves product quality.
Four, owing to blank heating temperature carrying out on-line monitoring, stock heating-up temperature is too high or too low to be carried out
Dividing, too high the sorting out of temperature is directly scrapped, too low reheated production, it is ensured that product quality,
Improve blank utilization rate.
Accompanying drawing explanation
Examples of the present invention will be described by way of reference to the accompanying drawings, wherein:
Fig. 1 is the front view of this device；
Fig. 2 is the front view of vertical hoisting system；
Fig. 3 is the side view of vertical hoisting system；
Fig. 4 is the front view of material transfer system；
Fig. 5 is the side view of material transfer system；
Fig. 6 is the top view of material transfer system；
Fig. 7 is the front view turning material heating system；
Fig. 8 is the top view turning material heating system；
Fig. 9 is the front view of the delivery sheet 212 of material transfer system；
Figure 10 is the front view of the bakelite backplate 306 turning material heating system；
Figure 11 is the side view of the bakelite backplate 306 turning material heating system；
Figure 12 is the front view of the heating coil 307 turning material heating system；
Figure 13 is the front view turning flitch 315 turning material heating system；
Figure 14 is the front view of the splicing plate 316 rotating material heating system；
Figure 15 is the front view of the rotating turret 318 turning material heating system；
Figure 16 is the front view of the expeller 320 turning material heating system；
Figure 17 is the front view of feed bin 34；
Figure 18 is the front view of support rails 208；
Figure 19 is heating blank transmission separation system front view；
Figure 20 is heating blank transmission separation system side view.
Detailed description of the invention
A kind of for nut blank heating full-automatic device, as it is shown in figure 1, include: vertical hoisting system 100,
Material transfer system 200, the material heating system 300 that turns, heating blank transmission separation system 400 4 are most.
As shown in Figures 2 and 3, vertical hoisting system 100 includes bed piece 1, rolling bearing units 2, consolidates
Determine plate 3, guided plate 4, turning set 5, pin 6, axle 7, belt tensioning drum 8, balancing point decelerator 10, sprocket wheel
11, chain 13, sprocket wheel 14, receiver 15, sprocket wheel 16, final drive shaft 17, connecting plate 19, permanent
Property Magnet 20, from power transmission shaft 21, base plate 22, base 23, axle 24, bearing 25, cylinder 26, connect
27, rubber slab 28, chain 30, vibrating motor 33, feed bin 34, pin 35, fixing seat 36 etc..
As Fig. 4 is to shown in 6, and material transfer system 200 material transfer system includes: support 201, balancing point decelerator 202,
Belt pulley 203, V-belt 204, belt pulley 205, bearing block 206, sprocket wheel 207, support rails 208,
Regulate bolt 209, final drive shaft 210, turn material chain 211, delivery sheet 212, bearing 213, driven shaft
214。
As shown in Figure 7, Figure 8, turn material heating system 300 to include support 301, electric capacity 302, connect 303
With 304, bakelite plate 305, bakelite backplate 306, heating coil 307, stainless steel bolt 308, close to opening
Close 309, limited support the 310, first magnetic force regulation cylinder 311, charging ram 312, rustless steel guide rail 313,
Quartz glass tube 314, turn flitch 315, splicing plate 316, synchronous motor 317, rotating turret 318, second
Magnetic force regulation cylinder 319, expeller 320, fixed mount 321, infrared detection probe 322, regulation bolt
323 etc., connecting 303 is to make of 40mm × 5mm copper coin, and 304 is by 14mm × 16mm side's copper pipe system
Making, they play effect electric capacity and heating coil connected.
Such as Figure 19, shown in 20, heating blank transmission separation system 400 includes: support 401, first is sold
402, first turning set the 403, first rotor plate the 404, first pushing frame the 405, first pushing pin 406,
First promotes cylinder 407, pin the 408, second pushing frame the 409, second pushing pin 410, second to promote cylinder
411, second rotor plate the 412, second pin the 413, first defective work splicing plate the 414, second defective work
Splicing plate 415, splicing plate 416.
One, vertical hoisting system 100:
Final drive shaft 17 it is respectively arranged with and from power transmission shaft 21, final drive shaft 17 above and below lathe bed 1
It is connected with the balancing point decelerator 10 being arranged on lathe bed top by sprocket wheel 11, chain 13 and sprocket wheel 14；Main
Power transmission shaft 17 is connected with from power transmission shaft 21 by sprocket wheel 16, chain 30.Lead to above and below chain 30
Crossing bolt and be provided with two pieces of connecting plates 19, on connecting plate, 19 are fixed with alnico magnets 20 with bolt.?
Above lathe bed 1, pin 35 is provided with rolling bearing units 2, is provided above fixing seat 36 at lathe bed 1,
It is provided with belt tensioning drum 8, at bearing block and the belt tensioning drum 8 of rolling bearing units 2 by axle 7 on fixing seat 36
Between be provided with fixed plate 3, fixed plate 3 is provided with guided plate 4, base by turning set 5 and pin 6
Expect to be entered on the support rails 208 of material transfer system 200 by guided plate 4 after promoting through rustless steel guipure.
Rustless steel guipure is through the connecting plate below power transmission shaft 21 and the connecting plate top final drive shaft 17 and opens
Tight cylinder 8, and connect, the tensioning of rustless steel guipure is realized adjusting by adjusting the bearing block of rolling bearing units 2
Degree；
Feed bin 34, the shape of feed bin 34 and structure it is provided with as shown in figure 17 below lathe bed 1, including:
Channel-section steel 61, channel-section steel 62, channel-section steel 63, axle 64, rolling bearing units 65, rotor plate 66 etc., in these parts,
Channel-section steel 61, channel-section steel 62, channel-section steel 63 are welded into feed bin 34 main stand, and both sides steel welds, at material
Front lower place, storehouse 34 axle 64 passes channel-section steel 62 and is welded with the rotor plate 66 of band turning set, at axle two ends respectively
It is arranged on the channel-section steel 62 of both sides with two rolling bearing units 65；On the base plate 22 of feed bin 34 main stand
Base 23 is set, base 23 arranges bearing 25 by axle 24, bearing 25 arranges cylinder 26,
Cylinder 26 arranges connection 27, rubber slab 28, the other end of rotor plate 66 are set connecting 27 upper ends
It is placed on rubber slab 28, so that cylinder 26 promotes rotor plate 66 to rotate around axle 64 when working up,
Product is made to be inclined to lower；The installation of rotor plate 66 forms the inclination angle of 10-20 degree, the inclination of 15 degree with ground
Angle is optimum position, therefore makes the product being placed on rotor plate 66 slide due to the automatic forward downward of gravity energy
Dynamic；At bin bottom, vibrating motor 33 is set.
It is provided above receiver 15, for receiving the rotating turret 318 turning material heating system 300 at feed bin 34
Arrange nonstandard blank after shaping, and blank is sent back in feed bin 34；
Two, material transfer system 200:
It is respectively fitted with two sprocket wheels 207, final drive shaft 210 in the middle of final drive shaft 210 and driven shaft 214
And driven shaft 214 upper sprocket wheel is used for transmission with two chain assemblings, with delivery sheet 212 (knot between two chains
Structure is as shown in Figure 9) connect into and turn material chain 211, assemble at final drive shaft 210 and driven shaft 214 two ends
There are bearing 213 and bearing block 206, are also equipped with belt pulley 205 in final drive shaft 210 outer end；At balancing point
Arranging belt pulley 203 on decelerator 202, belt pulley 203 is connected with belt pulley 205 by V-belt 204.
Support 201 is provided with support rails 208 (structure is as shown in figure 18), for strengthening support rails
The wearability of 208, by processing groove in the middle of the circular arc of support rails 208, and alloy of burn-oning；Support rails
208 are fixed on support 201 with the regulation bolt 209 of two pieces M16, and the height of support rails can be by adjusting
Joint bolt 209 realizes.
Blank enters on the support rails 208 of material transfer system 200 at the guided plate 4 of boosted system 100；
Installing the 212 turns of material chains of delivery sheet being connected to turn on material chain 211 to rotate continuously, delivery sheet often rotates
Within one week, on support rails 208, blank is advanced by rear end forward end, and progressively blank is delivered to by a pieces
The splicing plate 316 of heating system
Three, turn material heating system 300:
Each heating coil 307 (as shown in figure 12) of alignment specification is placed on bakelite backplate 306 (as
Figure 10, shown in 11) on, the copper coin of 40mm × 5mm is welded on heating coil 307 liang with oxygen welding respectively
End, then with brass bolt, the copper coin of 40mm × 5mm is connected two-by-two, all heating coil 307 connects formation string
Connection circuit, then it is placed on above heating coil 307 with a bakelite backplate 306, will with stainless steel bolt 308
The heater installed is fixed on support 301 bakelite plate 305 above, and is connected with electric capacity 302 with copper whip,
Thus form complete heater；Rustless steel guide rail 313 is put into, then by quartz in quartz glass tube 314
Heating coil 307 put into by glass tubing 314；Described bakelite backplate 306 rustless steel is fixed on support 301
On, it is used for clamping and protect heating coil 307；
On the support 301 turning material heating system, it is provided with first at the centrage rear of heating coil 307
Magnetic force regulation cylinder 311, regulates at the first magnetic force and is provided with charging ram 312 on cylinder, magnetic force regulation cylinder
311 must be consistent with the centrage of heating coil 307 with the centrage installation requirement of charging ram 312, thus
Ensure the smooth of pusher, when blank length changes, can be by the first regulation magnetic force regulation cylinder 311
Stroke be adjusted；
Turn flitch 315 (as shown in figure 13) turning to be provided with on material heating system support 301, turn flitch
Limited support 310 is installed on 315, limited support 310 is positioned proximate to switch 309, turn flitch 315
Front edge of board just cost rustless steel guide rail 313 limit mouth, and parallel with bakelite plate 305 plane on support 301；
Turning, the second magnetic force regulation cylinder 319 is installed on material heating system support, regulates gas at the second magnetic force
Pushing block 320 (as shown in figure 16), the second magnetic force regulation cylinder 319 and pushing block are installed on cylinder 319
The installation of 320 is as the criterion so that cylinder 319 impeller-hub center is consistent with blank center；
The bakelite plate 305 turning material heating system is provided with fixed mount 321 by regulation bolt 323,
Fixed mount 321 top is provided with infrared detection probe 322, the blank temperature after detecting heating；
With bolt, synchronous motor 317 is fixed on bakelite plate 305 on material heating system support turning, and uses
Rotating turret 318 (as shown in figure 15) is coupled by flat key with synchronous motor 317.Pacify on rotating turret 318 side
Equipped with splicing plate 316 (as shown in figure 14), splicing plate 316 inner circle camber line is reducible higher than turning flitch 315
Plane, but 315 planes must not be less than；
As shown in figure 15, by rod iron machining center and profile, processing endoporus also adds the shape of rotating turret 318
Work keyway, outer end with 6 steel plates processed respectively with the set uniform welding processed, from forming rotating turret
318, with key, rotating turret 318 is coupled with synchronous motor 317, owing to blank is in boosted system 100
Guided plate 4 enters on the support rails 208 of material transfer system 200, and some blanks lie in support rails 208
On, also say it is that blank external diameter contacts with support rails 208, be suitable for heating requirements；And some blank sections with
Support rails 208 contacts, and exceeds the blank that external diameter contacts with support rails 208, can not enter when heating
In the quartz glass tube 314 of heating, the most easily quartz glass tube is damaged, so must select, keep flat
With the splicing plate 316 that heating system delivered to by the blank stood up through delivery sheet 212 1 pieces；Regulation rotating turret
318, allow 6 plate bottom surfaces on rotating turret 318 exceed blank 5 milli that external diameter contacts with support rails 208
About meter, rotating turret 318 rotates with synchronous motor 317 and rotates and will erect higher than external diameter and splicing plate 316
Blank select and come back to promote in feed bin 34 through receiver 15；Receiver 15 is arranged on lathe bed 1 side
Face below splicing plate 316；Select blank to come back to promote in feed bin 34 through receiver 15；Splicing
Plate 316 upper half arc tube is processed by stainless steel tube, and lower section is welded with the two pieces corrosion resistant plate processed, no
It is machined with screw on rust steel plate, with stainless steel bolt, splicing plate 316 is fixed on bakelite plate 305, splicing
Plate 316 and support rails 208 are all processed into inner arc surface and act primarily as and prevent rolling effect outside blank；Turn flitch 315
Mainly being welded with rustless steel angle steel by corrosion resistant plate, during welding, corrosion resistant plate must be with rustless steel angle steel
Bottom surface is parallel, and corrosion resistant plate plane is used for supporting blank, and rustless steel angle steel is used for fixing, simultaneously rustless steel
Also it is machined with screw on angle steel, is used for limited support 310 is installed, flitch 315 will be turned with stainless steel bolt solid
It is scheduled on bakelite plate 305.
Four, blank heating separation system 400；
With the first pin 402 and the first turning set 403, first rotor plate 404 is connected with support below support 401
Connect, by pushing pin 406 and pushing frame 405, promotion cylinder 407 is connected, at cylinder 407 rear end pin 408
Cylinder 407 is connected with support 401, is arranged with the defective work becoming 90 degree with it at promotion plate 404
Splicing plate 415, when infrared ray detection probe 322 detects that blank temperature is higher than design temperature, promotes gas
Cylinder 407 obtains signal, is pushed open by promotion plate 404, promotes formation one between plate 404 and splicing plate 416 to connect
Mouthful, defective blank enters defective (temperature is too high) blank splicing plate 415 from the interface opened；
With the second pin 413 and turning set 403, second rotor plate 412 is connected with support below support 401,
With the second pushing pin 410 and the second pushing frame 409, promotion cylinder 411 is connected, use in cylinder 411 rear end
Cylinder 411 is connected by pin 408 with support 401, becomes 90 degree with it not promoting plate 412 to be arranged with
Certified products splicing plate 414, when infrared ray detection probe 322 detects that blank temperature is less than design temperature,
Promote cylinder 411 to obtain signal, promotion plate 412 is pushed open, promote and formed between plate 412 and splicing plate 416
One interface, defective blank enters defective (temperature is too low) blank splicing plate 414 from the interface opened.
The operation principle of the present invention is: include that vertical hoisting system, material transfer system and turn material heating system three are big
Partly, wherein: the input power of vertical-lift part is passed through output shaft sprocket wheel 11 by balancing point decelerator 10
With 14, chain 13 transfer power on the final drive shaft 17 of vertical-lift part, final drive shaft 17 passes through
Sprocket wheel 16, chain 30 transfer power to from power transmission shaft 21.With bolt, alnico magnets 20 are fixed
On connecting plate 19, and with bolt, connecting plate 19 is coupled with chain 30, thus form a complete motion
Chain.By rustless steel guipure through the connecting plate below power transmission shaft 21 and the connection top final drive shaft 17
Plate and belt tensioning drum 8, and connect, realize adjusting rustless steel guipure by adjusting the bearing block of rolling bearing units 2
Rate of tension, when normally working, rustless steel guipure is in just tensioning situation；When not expecting in feed bin 34,
Mair motor starts, balancing point decelerator 10 drives final drive shaft 17, from power transmission shaft 21, chain 30 and connection
Plate 19 rotates, and owing to guipure is rustless steel, alnico magnets and guipure do not produce suction, and guipure does not moves；
When there being material in feed bin, the magnetic force that alnico magnets produce, through rustless steel guipure, produces magnetic force to product, will
Product is inhaled on rustless steel guipure, by magnetic force, makes product and rustless steel guipure and chain 30, connecting plate 19
Synchronization moves up, thus realizes by lower, product is risen to eminence.Chain 30 and connecting plate 19 are logical
Cross after upper sprocket wheel 16 vertical downward movement again, and rustless steel guipure drives product through sprocket wheel 16, passes through
Belt tensioning drum 8, now the product on rustless steel guipure separates with the alnico magnets being fixed on connecting plate,
Product is guided by guided plate 4 when belt tensioning drum 8 is turned at rustless steel guipure and falls into propping up of material transfer system
Hold on guide rail 208.
Product, after entering on support rails 208, arranges lack of standardization, and balancing point decelerator 202 input power leads to
Cross belt pulley 203 and V-belt 204 drives belt pulley 205 and final drive shaft 210 to rotate, final drive shaft
210 band movable sprockets 207 and rotating link chain 211, delivery sheet 212 move, delivery sheet 212 thus will supporting
Blank on guide rail 208 is brought on the splicing plate 316 turning material heating system, turns the synchronization of material heating system
Motor 317 drives rotating turret 318 to rotate, thus is rotated by the blank erected lack of standardization for arrangement and be brought into vertically
The receiver 15 of lifting system, then in receiver enters feed bin 34；And arrange the blank of specification later
It is transported under the drive of blank turn flitch 315, by the second magnetic force regulation cylinder 319 and expeller 320
Blank is shifted onto rustless steel guide rail 313, then is regulated cylinder 311 and charging ram 312 by blank by the first magnetic force
Heat, for preventing expeller 320 when pusher forward by blank below in sending into heating coil 307
Stuck, expeller 320 is processed into the shape such as Figure 16, and when promoting forward, right side is owing to paying forward
One section, serving the effect blocking blank below, only after return, blank passage just can be opened, below
Blank just can be transported to turn on flitch 315, could continue pusher the most forward.Meanwhile, for effectively control
Make the second magnetic force regulation cylinder 319 and the first magnetic force regulation cylinder 311, the aerofluxus of magnetic force regulation cylinder 319
Pipe connects a trachea, the air inlet pipe of magnetic force regulation cylinder 319 and magnetic with the air inlet pipe of magnetic force regulation cylinder 311
The exhaustor of power regulation cylinder 311 connects a trachea, an electromagnetism be uniformly controlled, regulate cylinder at magnetic force
311 pushers put in place when taking a breath retrogressing, and magnetic force regulation cylinder 319 air inlet catch bar and blank enter heating coil
In 307, magnetic force regulation cylinder 311 returns to position when advancing material, and magnetic force regulation cylinder 319 retrogressing of taking a breath is got out of the way
Blowing space.How many blanks turning flitch 315 is controlled by two proximity switches 309, puts at blank and puts in place
After, proximity switch provides signal, makes the balancing point decelerator of vertical hoisting system and material transfer system stop work simultaneously
Make；And blank very few time, proximity switch provides signal, makes the balancing point of vertical hoisting system and material transfer system subtract
Speed device works feed simultaneously.
Large-tonnage product is poured in feed bin 34, due to feed bin base plate 66 and ground by driving before lifting by product
Inclination angle is formed during making, so that product moves close to promote rustless steel guipure toward lower in feed bin automatically,
Due to the generation of magnetic force, by product automatic lifting to eminence.Promote uniformly for product in ensureing feed bin,
Major diameter cylinder 26 is installed below feed bin 34, by programme-control work in every five minutes once, makes eminence
Product inclination movement is to lower.
In normal production, only need to be with the product pouring 1-2 ton in feed bin 34 into of driving a vehicle, product is in feed bin
Automatically move to lower from eminence, produced inhaled by connecting plate and the rustless steel guipure equipped with alnico magnets
Power, product moves with chain and is thus lifted to eminence, reaches castering action.When product enters guided plate 4,
Owing to guided plate 4 and horizontal plane have the inclination angle of 30-35 degree, blank is channeled plate 4 in the case of deadweight
Roll to the support rails 208 of material transfer system, arrange the nonstandard bin 318 that turned and be brought into vertical-lift system
The receiver 15 of system, returns feed bin 34, and being transported to of arrangement specification turns flitch 315, magnetic force regulate
Blank is shifted onto rustless steel guide rail 313 by cylinder 319 and expeller 320, then by magnetic force regulation cylinder 311 and
Charging ram 312 heats in blank is sent into heating coil 307, and the blank after heating is out through infrared ray
Detection probe 322 detects, and the blank that temperature is qualified enters next procedure through splicing plate 416 and produces, and temperature is not
The sorting of qualified blank heated blank transmission separation system enters temperature twoth district too high, too low.
Claims (10)
1. one kind is used for nut blank heating full-automatic device, it is characterised in that: include that set gradually hangs down
Directly promote system, material transfer system, turn material heating system and heating blank transmission separation system；Wherein:
Described vertical hoisting system includes the balancing point decelerator being arranged on bed piece top and is respectively provided with
The final drive shaft that couples above and below bed piece and by chain and from power transmission shaft, on final drive shaft
It is respectively arranged with connecting plate side and the chain below power transmission shaft, two pieces of connecting plates is fixed with permanent
Magnet；It is provided above rolling bearing units and belt tensioning drum, the connecting plate below power transmission shaft, main biography at lathe bed
Connecting plate and belt tensioning drum above moving axis are connected by rustless steel guipure；Material it is provided with below bed piece
Storehouse, is provided above receiver at feed bin；
Described material transfer system includes the balancing point decelerator being arranged on below support and is arranged on propping up of cantilever tip
Hold guide rail and be respectively fitted with final drive shaft and the driven shaft of two sprocket wheels, two on final drive shaft and driven shaft
Individual sprocket wheel couples with two chains respectively, and two chain delivery sheets connect formation and turn material chain；
Described turn of material heating system is included in the electric capacity arranged below support and the bakelite being provided above at support
Plate, is provided with heating coil, described heating coil and electric capacity copper whip on bakelite plate and connects；At heater wire
It is provided with quartz glass tube in circle, rustless steel guide rail is set in quartz glass tube；Center at heating coil
Line rear is provided with the first magnetic force regulation cylinder, regulates at the first magnetic force and is provided with charging ram on cylinder；Propping up
Be provided with on frame and turn flitch, described in turn the limit mouth overlap joint of the front edge of board of flitch and rustless steel guide rail, and and bakelite
Plate place plane is parallel；Being fixed with synchronous motor on bakelite plate, synchronous motor couples with rotating turret, is turning
Being provided with splicing plate in moving frame, the inner circle camber line of splicing plate is higher than turning flitch place plane；Support is installed
There is the second magnetic force regulation cylinder, regulate at the second magnetic force, on cylinder, pushing block is installed, the second magnetic force regulation gas
The impeller-hub center of cylinder is consistent with the blank center turned on flitch；Bakelite plate is provided with infrared detection visit
Head；
Described heating blank transmission separation system includes support and the splicing plate being arranged on support, the first promotion
Cylinder and the first rotor plate being attached thereto, second promote cylinder and the second rotor plate of being attached thereto, the
One rotor plate and the second rotor plate are respectively arranged below defective with splicing plate 90 degree of first intersected of formation
Blank splicing plate and the second defective blank splicing plate.
One the most according to claim 1 is used for nut blank heating full-automatic device, and its feature exists
In: it is provided with fixed plate between at the bearing block and belt tensioning drum of rolling bearing units, fixed plate is provided with and draws
Guide plate.
One the most according to claim 2 is used for nut blank heating full-automatic device, and its feature exists
In: described guided plate is arranged in fixed plate by turning set and pin.
One the most according to claim 2 is used for nut blank heating full-automatic device, and its feature exists
In: described guided plate and horizontal plane have the inclination angle of 30-35 degree.
One the most according to claim 1 is used for nut blank heating full-automatic device, and its feature exists
In: it is provided with rotary shaft and set rotor plate on the rotating shaft near one end of bed piece at bin bottom,
Below feed bin, the one end away from bed piece is provided with major diameter cylinder.
One the most according to claim 5 is used for nut blank heating full-automatic device, and its feature exists
In: described rotor plate forms the feed bin of 10-20 degree mounted angle with ground.
One the most according to claim 1 is used for nut blank heating full-automatic device, and its feature exists
In: processing groove in the middle of the circular arc of support rails, and alloy of burn-oning.
One the most according to claim 1 is used for nut blank heating full-automatic device, and its feature exists
In: the exhaustor of the second magnetic force regulation cylinder and the air inlet pipe of the first magnetic force regulation cylinder connect a trachea, the
The air inlet pipe of two magnetic force regulation cylinders connects a trachea, by an electricity with the exhaustor of the first magnetic force regulation cylinder
Magnetic is uniformly controlled.
One the most according to claim 1 is used for nut blank heating full-automatic device, and its feature exists
In: turning turning of heating system of material, limited support is installed on flitch, limited support is positioned proximate to switch.
One the most according to claim 1 is used for nut blank heating full-automatic device, and its feature exists
In: described heating coil uses bakelite backplate to clamp and be fixed on bakelite plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610548519.2A CN106000911B (en) | 2016-07-13 | 2016-07-13 | One kind is used for nut blank heating full-automatic device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610548519.2A CN106000911B (en) | 2016-07-13 | 2016-07-13 | One kind is used for nut blank heating full-automatic device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106000911A true CN106000911A (en) | 2016-10-12 |
| CN106000911B CN106000911B (en) | 2018-01-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610548519.2A Active CN106000911B (en) | 2016-07-13 | 2016-07-13 | One kind is used for nut blank heating full-automatic device |
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| Country | Link |
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| CN (1) | CN106000911B (en) |
Cited By (3)
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| CN107388829A (en) * | 2017-08-31 | 2017-11-24 | 中铁隆昌铁路器材有限公司 | The positioning heating arrangements and method of T-shaped bar |
| CN111842206A (en) * | 2020-06-28 | 2020-10-30 | 北新集团建材股份有限公司 | Plate material quality detection method |
| CN113637833A (en) * | 2021-08-09 | 2021-11-12 | 河北同发铁路工程集团铭豪高速铁路器材制造有限公司 | Medium-large nut heat treatment loading attachment |
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| Publication number | Publication date |
|---|---|
| CN106000911B (en) | 2018-01-09 |
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