CN106000785A - Power inductance full-automatic gluing machine - Google Patents
Power inductance full-automatic gluing machine Download PDFInfo
- Publication number
- CN106000785A CN106000785A CN201610543968.8A CN201610543968A CN106000785A CN 106000785 A CN106000785 A CN 106000785A CN 201610543968 A CN201610543968 A CN 201610543968A CN 106000785 A CN106000785 A CN 106000785A
- Authority
- CN
- China
- Prior art keywords
- power inductance
- frictioning
- station
- gluing
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/02—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface ; Controlling means therefor; Control of the thickness of a coating by spreading or distributing liquids or other fluent materials already applied to the coated surface
- B05C11/023—Apparatus for spreading or distributing liquids or other fluent materials already applied to a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
Abstract
The invention discloses a power inductance full-automatic gluing machine. The machine comprises a frame, a rotating table arranged at the upper end of the frame, and a loading mechanism, a correcting mechanism, a clamping and rotating mechanism, a gluing mechanism, a glue scraping mechanism and a receiving mechanism arranged on the rotating table; power inductance magnetic cores are put on a vibration disc of the loading mechanism for automatic positioning continuous supply; the rotating table uses a non-standard fixture for rotationally shifting a magnetic core fixture to the positioning place of the loading mechanism; a four-station fixture of the loading mechanism synchronously corrects and clamps four power inductance magnetic cores; the correcting mechanism performs such production processes as correction and detection for the magnetic cores; a gluing production process is finished by the gluing mechanism; the glue scraping treatment is performed for the glued power inductance magnetic cores by the glue scraping mechanism; and finally, the receiving mechanism collects power inductance finished products. The power inductance full-automatic gluing machine greatly improves the power inductance yield, reduces the staff and place matching, and reduces the power inductance production cost.
Description
Technical field
The present invention relates to automatic double surface gluer technical field, be specifically related to a kind of power inductance Full-automatic gumming machine.
Background technology
Power inductance component is more and more extensive in multiple fields application such as 3C, electronics, military projects, and demand is being continuously increased.But, the most domestic equipment produced for power inductance component gluing is all either simplex skill, single-station, semi-automatic production structure, causes production capacity too low, in turn results in the situation that supply falls short of demand;And either simplex skill, single-station, semiautomatic production equipment can cause personnel, equipment, the rigid necessary resources such as workshop scale increase, the cost causing power inductance to produce remains high, it is difficult to forms the effective market competitiveness, constrains the higher development of power inductance manufacturing enterprise.
Summary of the invention
It is an object of the invention to provide a kind of power inductance Full-automatic gumming machine, be greatly improved the production capacity of power inductance, reduce personnel supporting with place, reduce the production cost of power inductance.
The technical solution adopted for the present invention to solve the technical problems is: a kind of power inductance Full-automatic gumming machine, including frame, it is located at the turntable of frame upper end, and be located on turntable feed mechanism, aligning gear, open folder Spirally clamping machine structure, rubber-coated mechanism, frictioning mechanism and material receiving mechanism, it is characterised in that: described feed mechanism includes the dish that shakes, material-pulling device, pay-off and device for suction material for being automatically positioned continuous feeding;Described aligning gear includes correcting thimble, being located at the sensor of correction thimble tail end and be connected with correction thimble and for driving the correction cylinder of correction thimble;Described folder Spirally clamping machine structure of opening includes opening folder slide block for opened by four station clamps and being used for pushing down on out declining cylinder and being used for the receipts gas enclosure cylinder of release clip of folder slide block;Described rubber-coated mechanism includes coating gun, for controlling the gluing driving means of four station clamp spin coating rifles and for controlling the gluing controller of coating gun plastic emitting and application rate;Described frictioning mechanism includes frictioning component and for driving the frictioning drive mechanism of frictioning component, and described frictioning component includes frictioning bar and the frictioning bar being clamped on frictioning bar.
As preferably, described material-pulling device includes the pusher groove for containing workpiece and for workpiece pushes to the charging ram of feed mechanism from pusher groove, and described charging ram connects pusher cylinder.
Preferably, described pay-off includes four stations for containing workpiece and for driving four stations to carry out the motor of dislocation feeding.
Preferably, described device for suction material includes four station vaccum suction pipes, for controlling the rotary cylinder that four station vaccum suction pipes rotate, and draws the decline cylinder of workpiece for driving four station vaccum suction pipes to decline.
Preferably, described splicing structure includes drying oven and drying oven conveyer belt.
Further, described turntable, feed mechanism, aligning gear, open folder Spirally clamping machine structure, rubber-coated mechanism, frictioning mechanism and material receiving mechanism and connect touch screen computerized control system by circuit respectively.
The invention has the beneficial effects as follows: more preferable production capacity promotes, minimizing personnel are supporting, reduce the features such as coordinative composition of equipments to make power inductance obtain on producing, this equipment is compared with other power inductance production equipment, and it is the automatic equipment that multistation combines;Its production capacity is greatly improved, and reduces personnel supporting;Highly versatile, can carry out gluing production to the power inductance of different model;Compact conformation, the suitability is strong, install and easy to maintenance, safe and practical reliably;Aesthetic in appearance, operation simple and convenient;There is high economic benefit and social benefit.
Accompanying drawing explanation
Fig. 1 is the axonometric chart of power inductance Full-automatic gumming machine.
Fig. 2 is the front view of power inductance Full-automatic gumming machine.
Fig. 3 is the top view of power inductance Full-automatic gumming machine.
Fig. 4 is the structural representation of material-pulling device.
Fig. 5 is the structural representation of pay-off.
Fig. 6 is the structural representation of device for suction material.
Fig. 7 is the structural representation of four station clamps.
Fig. 8 is out to press from both sides the structural representation of Spirally clamping machine structure.
Fig. 9 is the structural representation of correction thimble.
Figure 10 is the structural representation of rubber-coated mechanism.
Figure 11 is the structural representation of frictioning mechanism.
Figure 12 is the structural representation of material receiving mechanism.
Figure 13 is the structural representation of drying oven.
Detailed description of the invention
In order to make technical problem solved by the invention, technical scheme and beneficial effect clearer, below in conjunction with accompanying drawing and embodiment, the present invention is further illustrated.Should be appreciated that embodiment described herein is used only for explaining the present invention, be not intended to limit the present invention.
As Figure 1-3, one power inductance Full-automatic gumming machine of the present invention, including frame 1, be located at the turntable 2 of frame 1 upper end, and be located on turntable 2 four station clamps 3, feed mechanism 4, aligning gear 5, open folder Spirally clamping machine structure 6, rubber-coated mechanism 7, frictioning mechanism 8 and material receiving mechanism 9.Power inductance magnetic core is placed on the dish that shakes in feed mechanism 4 and carries out being automatically positioned continuous feeding, turntable 2 uses nonstandard fixture by rotary moving for clipper with magnet core at feed mechanism 4 location, feed mechanism 4 four station clamp 3 is modified material folding to four power inductance magnetic cores simultaneously, the production technologies such as magnetic core is then corrected by aligning gear 5 again, detection, gluing production technology is then completed by rubber-coated mechanism 7, power inductance magnetic core after gluing completes carries out frictioning process through frictioning mechanism 8, is finally carried out the collection of power inductance finished product by receiving mechanism.
nullDuring specific works,By the artificial dish 41 that shakes being placed in feed mechanism 4 by power inductance magnetic core carries out being automatically positioned continuous feeding,At the dish 41 that shakes by under the round effect shaken and directly shake,Power inductance magnetic core enters inside the pusher groove 421 in the material-pulling device 42 (such as Fig. 4) of feed mechanism 4,Then charging ram 423 is driven to promote power inductance magnetic core to enter pay-off 43 (such as Fig. 5) by pusher cylinder 422,Pay-off 43 carries out the feeding that misplaces under the transmission of motor 431 and screw mandrel guide rail,In the case of the four full material of station 432 of pay-off 43,After arriving the position specified,Four station vaccum suction pipes 441 of device for suction material 44 (such as Fig. 6) produce vacuum under centre declines the driving of cylinder 443,Decline and power inductance magnetic core is held,Decline cylinder 443 to reset,Power inductance magnetic core is drawn to top by four station vaccum suction pipes 441,Then the rotary cylinder 442 on the left of device for suction material 44 receives signal,Four station vaccum suction pipes 441 are directed at four station clamps 3 (such as Fig. 7) on turntable 2 after carrying out 90 ° of rotations,Decline cylinder 443 to advance to four station clamps 3,Power inductance magnetic core is delivered in face of four station clamps 3.
Opening above four station clamps 3 of turntable 2 presss from both sides Spirally clamping machine structure 6 (such as Fig. 8) when declining cylinder and pushing power inductance magnetic core to fixture, receive signal, the folder slide block 61 of opening opening folder Spirally clamping machine structure 6 pushes down on by declining cylinder 62 driving, open folder slide block 61 and arrive the arc position of four station clamps 3, receipts gas enclosure cylinder 63 driving is opened folder slide block 61 and is opened by fixture, then power inductance magnetic core is clamped by four station clamps 3, four station vaccum suction pipes 441 discharge vacuum, the decline cylinder 443 of adsorption mechanism is regained, rotary cylinder 442 circles round 90 °, then proceed by the circulation of next feeding.After power inductance magnetic core is clamped by four station clamps 3, opening gas enclosure cylinder and upwards regain, receive gas enclosure cylinder 63 and discharge folder slide block 61, four station clamps 3 are clamped power inductance magnetic core and are turned to next station, whole feeding flow process to complete under the driving of dispenser 21.
Aligning gear 5 is positioned at next station of feed mechanism 4, it it is the requisite detection operation of power inductance magnetic core gluing, its operation principle is mainly by correction thimble 51 (such as Fig. 9), by power inductance magnetic core is corrected under the effect of correction cylinder and sensor detection.Four station clamp 3 material foldings be threaded to aligning gear 5 current time, correction thimble 51 is quickly propelled after receiving signal by correction cylinder to power inductance magnetic core, when arriving power inductance magnetic core, receipts gas enclosure cylinder 63 above four station clamps 3 acts on simultaneously, four station clamps 3 are opened, the power inductance magnetic core correction that clamping is tilted by correction thimble 51.When four station clamps 3 have magnetic core when, the sensor of correction thimble 51 tail end has signal, and the rubber-coated mechanism 7 of next station can carry out gluing;If four station clamps 3 lack magnetic core, the rubber-coated mechanism 7 of next station can stop gluing;After correction detection completes, receiving gas enclosure cylinder 63 and discharged by fixture, correction cylinder is regained, and rotating disk dispenser 21 drives four station clamp 3 to rubber-coated mechanisms 7.
Rubber-coated mechanism 7 is to be made up of gluing controller, gluing driving means 71 (such as Figure 10) and coating gun.Gluing controller controls gel quantity and the application rate of coating gun gluing, important status it is in complete machine, directly control the quality of power inductance magnetic core gluing, its operation principle is when four station clamps 3 have power inductance core, and gluing controller regulates gel quantity and the application rate of gluing by controlling air pressure height.Gluing driving means is to control the device of four station clamp 3 spin coatings, and it is by motor control, and photoelectric sensor transmission signal drives the synchronization action of four station clamps 3 and coating gun, and motor each gluing flow process simply turns four sides.Coating gun is directly actuated by gluing controller, is wherein mounted with magnetic particle colloid, and magnetic particle colloid carries out gluing under the driving of gluing controller.Therefore, the operation principle of rubber-coated mechanism 7 is to detect in the case of fixture has magnetic core at aligning gear 5, magnetic core is carried out the gluing of four sides rotation mode, when four station clamps 3 accompanying magnetic core are threaded to rubber-coated mechanism 7 position, the decline cylinder above mechanism receives signal, gluing driving means is advanced downwardly, four sides is rotated by motor, gear, coating gun, under the driving of motor, advances downwardly gluing, is rolled in by magnetic particle colloid inside the magnetic tripe of power inductance magnetic core;After gluing completes, all driving means return and treat glue-applying point, wait the gluing of next station clamp.
Frictioning mechanism 8 is mainly made up of (such as Figure 11) frictioning component and frictioning driving means 81, and the action that in frictioning driving means 81, motor controls is quickly to rotate.The frictioning bar 82 of frictioning component clips frictioning bar, and when gluing driving means drives four station clamps 3 to rotate, frictioning bar drops to the magnetic tripe side of power inductance magnetic core, magnetic particle colloid is carried out quick frictioning.Therefore, the operation principle of frictioning mechanism 8 is that four station clamps 3 are when being threaded to frictioning mechanism 8 position, decline cylinder above mechanism receives signal, frictioning driving means 81 being advanced downwardly, motor driven gear quickly rotates, and frictioning bar is downward frictioning under the driving of motor, power inductance magnetic core gluing after frictioning is uniform, do not overflow glue, and copper cash does not exposes, and does not has pore.After frictioning completes, all driving means return and treat frictioning point, wait the frictioning of next station clamp.
Material receiving mechanism 9 (such as Figure 12) is similar with the material-uploading style of feed mechanism 4, when the fixture accompanying magnetic core is threaded to material receiving mechanism 9 position, the splicing rotary cylinder 92 of mechanism's side receives signal, after cutting agency half-twist, vaccum suction pipe produces vacuum, and advance to fixture direction under the effect of splicing pusher cylinder 91, and fixture is opened by the folder Spirally clamping machine structure 6 of opening above fixture, be conducive to the suction action of four station vaccum suction pipes 441, after magnetic core is inhaled surely by vaccum suction pipe, splicing pusher cylinder 91 is regained, splicing rotary cylinder 92 circles round 90 °, arrive drying oven 93 (such as Figure 13) above, then pusher cylinder 422 pushes down on, magnetic core is placed on drying oven conveyer belt 94;Next vacuum breaking, rewinding completes.Power inductance magnetic core drying stove 93 is dried, and whole coating process completes.
The foregoing is only presently preferred embodiments of the present invention, not in order to limit the present invention, all any amendment, equal replacement and improvement etc. made within the spirit and principles in the present invention, all should fall within the scope and spirit of the invention.
Claims (6)
1. a power inductance Full-automatic gumming machine, including frame, is located at the turntable of frame upper end, and
Feed mechanism, the aligning gear be located on turntable, open folder Spirally clamping machine structure, rubber-coated mechanism, frictioning mechanism and
Material receiving mechanism, it is characterised in that:
Described feed mechanism includes for being automatically positioned the dish that shakes of continuous feeding, material-pulling device, pay-off
And device for suction material;
Described aligning gear include correct thimble, be located at correction thimble tail end sensor and with correction thimble
Connect and be used for driving the correction cylinder of correction thimble;
Described open folder Spirally clamping machine structure include for four station clamps are opened open folder slide block and be used for
Decline cylinder and the receipts gas enclosure cylinder for release clip of folder slide block is opened in lower promotion;
Described rubber-coated mechanism includes coating gun, for controlling the gluing driving of four station clamp spin coating rifles
Device and for controlling the gluing controller of coating gun plastic emitting and application rate;
Described frictioning mechanism includes frictioning component and for driving the frictioning drive mechanism of frictioning component, described
Frictioning component include frictioning bar and the frictioning bar being clamped on frictioning bar.
A kind of power inductance Full-automatic gumming machine the most according to claim 1, it is characterised in that: described
Material-pulling device include the pusher groove for containing workpiece and for workpiece is pushed to feeder from pusher groove
The charging ram of structure, described charging ram connects pusher cylinder.
A kind of power inductance Full-automatic gumming machine the most according to claim 1, it is characterised in that: described
Pay-off include four stations for containing workpiece and for driving four stations to carry out the feeding that misplaces
Motor.
A kind of power inductance Full-automatic gumming machine the most according to claim 1, it is characterised in that: described
Device for suction material include four station vaccum suction pipes, for control four station vaccum suction pipes rotate rotary cylinder,
And the decline cylinder of workpiece is drawn for driving four station vaccum suction pipes to decline.
A kind of power inductance Full-automatic gumming machine the most according to claim 1, it is characterised in that: described
Splicing structure include drying oven and drying oven conveyer belt.
6. according to a kind of power inductance Full-automatic gumming machine described in claim 1-5 any one, its feature
It is: described turntable, feed mechanism, aligning gear, open folder Spirally clamping machine structure, rubber-coated mechanism, frictioning
Mechanism and material receiving mechanism connect touch screen computerized control system by circuit respectively.
Priority Applications (1)
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CN201610543968.8A CN106000785A (en) | 2016-07-01 | 2016-07-01 | Power inductance full-automatic gluing machine |
Applications Claiming Priority (1)
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CN201610543968.8A CN106000785A (en) | 2016-07-01 | 2016-07-01 | Power inductance full-automatic gluing machine |
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CN106000785A true CN106000785A (en) | 2016-10-12 |
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CN201610543968.8A Pending CN106000785A (en) | 2016-07-01 | 2016-07-01 | Power inductance full-automatic gluing machine |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107088537A (en) * | 2017-05-11 | 2017-08-25 | 青岛政睿达智能设备科技股份有限公司 | A kind of three axle automatic scraping gluing equipments |
CN108043673A (en) * | 2017-12-29 | 2018-05-18 | 董艺 | A kind of electric automatization drying equipment of inductor assembling dispensing all-in-one machine |
CN109994307A (en) * | 2019-04-17 | 2019-07-09 | 湖州师范学院求真学院 | Automatic conveyor line is used in a kind of processing of mould pressing winding inductor |
CN110339977A (en) * | 2019-08-20 | 2019-10-18 | 郑州丰宏机械设备科技有限公司 | A kind of louvre blade, fiber wheel gluing device |
CN111111987A (en) * | 2019-12-03 | 2020-05-08 | 广东东方一哥新材料股份有限公司 | Rotary-type quick glue spraying device with instant drying function |
CN111672714A (en) * | 2020-06-19 | 2020-09-18 | 宁波星河自动化设备有限公司 | Gluing method and gluing mechanism |
CN112170107A (en) * | 2020-09-24 | 2021-01-05 | 张昌林 | Packaging adhesive dispensing device capable of detecting performance of diode |
CN112756202A (en) * | 2020-12-29 | 2021-05-07 | 河源市信大石英电器有限公司 | Multi-station rotating automatic glue spraying equipment |
CN114312120A (en) * | 2021-12-31 | 2022-04-12 | 北京乐孚装饰工程有限公司 | Wall paper laying device is used in hotel decoration |
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CN205797673U (en) * | 2016-07-01 | 2016-12-14 | 肇庆市宏华电子科技有限公司 | A kind of power inductance Full-automatic gumming machine |
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Cited By (13)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107088537B (en) * | 2017-05-11 | 2019-10-15 | 青岛政睿达智能设备科技股份有限公司 | A kind of three axis automatic scraping gluing equipments |
CN107088537A (en) * | 2017-05-11 | 2017-08-25 | 青岛政睿达智能设备科技股份有限公司 | A kind of three axle automatic scraping gluing equipments |
CN108043673A (en) * | 2017-12-29 | 2018-05-18 | 董艺 | A kind of electric automatization drying equipment of inductor assembling dispensing all-in-one machine |
CN109994307A (en) * | 2019-04-17 | 2019-07-09 | 湖州师范学院求真学院 | Automatic conveyor line is used in a kind of processing of mould pressing winding inductor |
CN110339977B (en) * | 2019-08-20 | 2024-03-12 | 郑州丰宏机械设备科技有限公司 | Hundred blades, fiber wheel gluing device |
CN110339977A (en) * | 2019-08-20 | 2019-10-18 | 郑州丰宏机械设备科技有限公司 | A kind of louvre blade, fiber wheel gluing device |
CN111111987A (en) * | 2019-12-03 | 2020-05-08 | 广东东方一哥新材料股份有限公司 | Rotary-type quick glue spraying device with instant drying function |
CN111672714A (en) * | 2020-06-19 | 2020-09-18 | 宁波星河自动化设备有限公司 | Gluing method and gluing mechanism |
CN111672714B (en) * | 2020-06-19 | 2021-04-23 | 宁波星河自动化设备有限公司 | Gluing method and gluing mechanism |
CN112170107A (en) * | 2020-09-24 | 2021-01-05 | 张昌林 | Packaging adhesive dispensing device capable of detecting performance of diode |
CN112756202A (en) * | 2020-12-29 | 2021-05-07 | 河源市信大石英电器有限公司 | Multi-station rotating automatic glue spraying equipment |
CN114312120A (en) * | 2021-12-31 | 2022-04-12 | 北京乐孚装饰工程有限公司 | Wall paper laying device is used in hotel decoration |
CN114312120B (en) * | 2021-12-31 | 2023-02-14 | 北京乐孚装饰工程有限公司 | Wall paper laying device for hotel decoration |
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