CN105981605A - Equipment special for breathable and watertight flowerpot and manufacturing method of equipment - Google Patents

Equipment special for breathable and watertight flowerpot and manufacturing method of equipment Download PDF

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Publication number
CN105981605A
CN105981605A CN201510094632.3A CN201510094632A CN105981605A CN 105981605 A CN105981605 A CN 105981605A CN 201510094632 A CN201510094632 A CN 201510094632A CN 105981605 A CN105981605 A CN 105981605A
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cylinder
mold
sandbox
flowerpot
equipment
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CN201510094632.3A
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刘智会
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Individual
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Abstract

The invention discloses equipment special for a breathable and watertight flowerpot and a manufacturing method of the equipment. The equipment is characterized by being composed of a mechanical transmission device, a PLC weak current control system and a pneumatic stroke control system; the PLC weak current control system and the pneumatic stroke control system control the mechanical transmission device to move. Sand is selected as a raw material, electricity, gas and hydraulic pressure are adopted in the equipment for cooperation, full-automatic control is achieved, 24V safety voltages are adopted in electronic control, and a PLC inputs a program through a microcomputer, so that the whole machinery equipment is safe and stab in control and extremely low in failure generation rate. An upper mold is fixed to a device with a linear guide column and a linear sliding block, and a product can be freely moved through the upper mold and can be stably placed on a receiving work line. By means of the installation design of the mold, vertical mold opening and horizontal parting are adopted, a hydraulic device is adopted as a mold opening and closing power source, and the equipment can effectively overcome the defect that during high-pressure sand shot, sand leaks out of a mold parting face.

Description

A kind of ventilative and watertight flowerpot special equipment and manufacture method thereof
Technical field
The present invention relates to a kind of ventilative and watertight flowerpot special equipment, the invention still further relates to a kind of ventilative and watertight flowerpot special equipment, belong to industrialized agriculture automation equipment field.
Background technology
Tradition flowerpot produces: pottery, produces without equipment temporarily, entirely makes by hand, complex process, and hand labor intensity is big, and yield rate is low, and energy waste is big;It in existing technology, is frequently used plastics, glass or natural stone as original material, carries out the making of flowerpot.Such as Chinese Patent Application No.: the patent of 200610097500.7 discloses a kind of coating extinction plastic flowerpot manufacture method.The technical solution of the present invention is: first preparation delustred coating agent, appropriate antioxidant, uvioresistant adsorbent is added to be stirred uniformly in plastic paint, concrete proportioning is: plastic paint consumption 85-95%, antioxidant, uvioresistant adsorbent amount 15-5%;Then on the surface of plastic flowerpot through spraying, dry and face cleaning.Be suitable for the present invention manufacture plastic flowerpot, sunlight irradiate under, have do not fade, without weathering, gloss and natural harmony, plastic flowerpot is attractive in appearance, graceful, and its shortcoming is complex manufacturing technology, cost height, be not suitable for mechanization production.
For another example Chinese Patent Application No.: the patent of 200410155163.3 discloses a kind of manufacturing technology of flower pot imitation natural stone.It is characterized in that: 1) take one section of natural stone with up or down plane, 2) taking its end face is at the bottom of basin, perimembranous appearance is flowerpot perimembranous outer wall, make flowerpot mold die as model, 3) in mold die, cement mortar is injected, 4) the perimembranous appearance surface configuration concavity flowerpot body identical with the natural stone perimembranous of above-mentioned intercepting is made after drying, 5) chemical substance such as ferric trichloride, aqueous solvent on the brush of concavity flowerpot surface, imitates natural stone.This technique not only low cost of manufacture, and the flower pot imitation natural stone manufacturing is lightweight, as hard as flint, the unusual moulding of energy true reappearance natural stone and texture.Its shortcoming is in the process remaining in without automation, it is impossible to meet the demand of modern people.
Up to now, also not occurring that full-automatic flowerpot produces equipment, can't adopting electricity, air-liquid pressure Automatic Control completely, productivity effect is low, there is pollution, and energy consumption is high.
Content of the invention
Present invention aims to deficiency of the prior art, ventilative and the watertight flowerpot of one is provided to manufacture special equipment and manufacture method thereof, electricity, air-liquid pressure is used to cooperate, Automatic Control, automatically controlled employing 24V safe voltage, PLC micro computer inputs program, makes that the control of a whole set of machinery equipment is safe and stable, fault generation rate is extremely low.
For solving above-mentioned technical problem, the technical solution used in the present invention is: a kind of ventilative and watertight flowerpot manufactures special equipment, its innovative point is: be made up of mechanical driving device, PLC light-current system and pneumatic travel control system three parts, PLC light-current system and the control mechanical driving device motion of pneumatic travel control system.
Further, described mechanical driving device is made up of screw feeding machine cabin, feed bin, feeder, sandbox, Mould for flower pot, pneumatic travel control system by cylinder of advancing, top lower mold cylinder, draw sandbox cylinder, lower air cylinder, material ejection cylinder to form;
Described flowerpot manufactures special equipment and is provided with shell, enclosure arranges screw feeding machine cabin, feeder and feed bin, screw feeding machine cabin is fixing with bottom feeder to be connected, feeder has feed bin immediately below top, feeder top feeding mouth bends towards bin bottom, the surface of the sandbox that feed bin is fixedly installed in equipment, and feed bin and sandbox internal-internal UNICOM, it is achieved the hourglass in feed bin is husky in sandbox;
The two ends of described sandbox long axis direction are slidably matched along long axis direction with corresponding linear axle sleeve A by guide shaft A, and are lifted on the lower section of material ejection cylinder, and by draw accordingly sandbox air cylinder driven its away from or close;
Described flowerpot manufactures and is disposed with 3 pieces of dividing plates from top to bottom inside special equipment, is respectively upper intermediate membrane, middle and lower part dividing plate and bottom baffles;Being provided with mold in the middle of described upper intermediate membrane, mold is through and is fixed in intermediate membrane;Described mold is slidably matched along long axis direction with corresponding linear axle sleeve B along the two ends of long axis direction by guide shaft B, and by advance accordingly air cylinder driven its move up and down so that realize matched moulds or die sinking action;
It is provided with lower mold in the middle of the dividing plate of described middle and lower part, be fixed on bottom baffles after the dividing plate of lower mold through middle and lower part;Described lower mold is slidably matched along long axis direction with corresponding linear axle sleeve C along the two ends of long axis direction by guide shaft C, and it moves up and down and then realizes matched moulds or die sinking action by pushing up lower mold air cylinder driven accordingly;Being further equipped with splicing cylinder near unloading position on the dividing plate of described middle and lower part, unloading position is additionally provided with splicing frame, equipped with drawing material cylinder on splicing frame;
Described equipment top is additionally provided with one piece of gripper shoe, sand shot arm is set in gripper shoe, sand shot arm is slidably matched along long axis direction with corresponding linear axle sleeve D along the two ends of long axis direction by guide shaft D, and driven it to move up and down by corresponding material ejection cylinder and lower air cylinder, it described is disposed with material ejection cylinder and lower air cylinder from the bottom up, the through gripper shoe of lower air cylinder, and it is positioned at device external, material ejection cylinder is positioned at the surface of mold.
It is a further object to provide a kind of manufacture method using ventilative and watertight flowerpot special equipment, its innovative point is: specifically comprise the following steps that
A. select sand as raw material, first raw material are added in feeder cabin 1, be sent in feed bin 3 through feeder 2;
C. equipment starts arrival steady temperature of heating;
D. reaching after design temperature, raw material drain in sandbox 4 under feed bin 3, traveling cylinder 5 is started working, and pull mold 6 to behind fixed position, and top lower mold cylinder 7 is started working;
E. after lower mold 8 and mold 6 Guan Bi, drawing sandbox cylinder 9 to start working, sandbox 4 being pulled to specific bit and postpones, lower air cylinder 10 is started working, and sandbox 4 is pressed into mold and penetrates in sand mouth and start to penetrate sand;
F. penetrating after sand completes, lower air cylinder 10 unclamps, and draws sandbox cylinder 9 that sandbox 4 is pulled to origin-location;
G. mould is in constant stable lower holding several minutes, and after flowerpot shaping, lower mold cylinder 7 is return in situ, and mold 6 is retracted in situ by traveling cylinder 7, and material ejection cylinder 11 is started working, and ejects flowerpot, and splicing cylinder 12 also begins to work simultaneously, catches the flowerpot ejecting;
H. after splicing cylinder 12 is return in situ, drawing material cylinder 13 to start working, after flowerpot is pulled out splicing frame 14, action completes.
Beneficial effects of the present invention is as follows:
1st, the equipment of the present invention uses sand first is raw material, electricity, air-liquid pressure is used to cooperate, Automatic Control, automatically controlled employing 24V safe voltage, PLC micro computer inputs program, makes that the control of a whole set of machinery equipment is safe and stable, fault generation rate is extremely low, and upper mold is fixed with on the device of linear guide poles and linear slider, complete upper mold and can move freely product, can steadily be discharged on splicing active line.
2nd, the equipment complete machine action of the present invention uses hydraulic pressure, and air pressure cooperates, and having stable behavior does not has misoperation.Movement locus uses high rigidityCylinder guide pillar and linear slider bearing positioning, have intensity good, and precision is high, the little feature of friction.
3rd, the equipment die mounting design of the present invention, lower open die horizontal parting in employing, use hydraulic means as folding mould power source, this device can effectively solve the problem that when high pressure sand shot, and mold parting surface runs husky shortcoming.
4th, the equipment raw material of the present invention adds and uses spiral to open fall principle, makes raw material quickly to circulate from hopper access arrangement, after formed product completes, use cylinder promote product directly on be sent to mechanism and carry out cooling and pack.
5th, this set technology uses modern high technology technology, completes in conjunction with Automated condtrol flow process, and from being fed to out formed product completion, Automatic Control realizes people's multimachine, and mass production greatly reduces cost of labor, and can improve the yield rate of product.
Brief description
Fig. 1 is that the ventilative and watertight flowerpot of the present invention manufactures special equipment front view.
Fig. 2 is that the ventilative and watertight flowerpot of the present invention manufactures special equipment side view.
Fig. 3 is the specific instruction schematic diagram of PLC light-current system of the present invention control manufacture action.
Detailed description of the invention
Below in conjunction with specific embodiment, technical scheme is elaborated.
The present invention relates to a kind of ventilative and watertight flowerpot and manufacture special equipment, it is made up of mechanical driving device, PLC light-current system and pneumatic travel control system three parts, PLC light-current system and the control mechanical driving device motion of pneumatic travel control system.
As shown in Figure 1, 2: concrete, mechanical driving device is made up of screw feeding machine cabin the 1st, feed bin the 3rd, feeder the 2nd, sandbox the 4th, Mould for flower pot, and the 5th, pneumatic travel control system is pushed up lower mold cylinder by cylinder of advancing and the 7th, draw sandbox cylinder the 9th, lower air cylinder the 10th, material ejection cylinder 11 to form;
Flowerpot manufactures special equipment and is provided with shell, enclosure arranges screw feeding machine cabin the 1st, feeder 2 and feed bin 3, screw feeding machine cabin 1 is fixing with bottom feeder 2 to be connected, feeder 2 has feed bin 3 immediately below top, feeder 2 top feeding mouth bends towards bottom feed bin 3, the surface of the sandbox 4 that feed bin 3 is fixedly installed in equipment, and feed bin 3 and sandbox 4 internal-internal UNICOM, it is achieved the hourglass in feed bin 3 is husky in sandbox 4;
The two ends of sandbox 4 long axis direction are slidably matched along long axis direction with corresponding linear axle sleeve A by guide shaft A, and are lifted on the lower section of material ejection cylinder 11, and by draw accordingly sandbox cylinder 9 drive its away from or close;
Flowerpot manufactures and is disposed with 3 pieces of dividing plates from top to bottom inside special equipment, is respectively upper intermediate membrane the 15th, middle and lower part dividing plate 16 and bottom baffles 17;Being provided with mold 6 in the middle of upper intermediate membrane 15, mold 6 is through and is fixed in intermediate membrane 15;Mold 6 is slidably matched along long axis direction with corresponding linear axle sleeve B along the two ends of long axis direction by guide shaft B, and is driven it move up and down and then realize matched moulds or die sinking action by cylinder 5 of advancing accordingly;
It is provided with lower mold 8 in the middle of middle and lower part dividing plate 16, be fixed on bottom baffles 17 after lower mold 8 through middle and lower part dividing plate 16;Lower mold 8 is slidably matched along long axis direction with corresponding linear axle sleeve C along the two ends of long axis direction by guide shaft C, and is driven it move up and down and then realize matched moulds or die sinking action by pushing up lower mold cylinder 7 accordingly;Being further equipped with splicing cylinder 13 near unloading position on middle and lower part dividing plate 16, unloading position is additionally provided with splicing frame 14, and splicing frame 14 expects cylinder 13 equipped with drawing;
Equipment top is additionally provided with one piece of gripper shoe 18, sand shot arm is set in gripper shoe 18, sand shot arm is slidably matched along long axis direction with corresponding linear axle sleeve D along the two ends of long axis direction by guide shaft D, and driven it to move up and down by corresponding material ejection cylinder 11 and lower air cylinder 10, it is disposed with material ejection cylinder 11 and lower air cylinder 10 from the bottom up, the through gripper shoe 1 of lower air cylinder 10, and it is positioned at device external, material ejection cylinder 11 is positioned at the surface of mold 6.
This manufacture method using ventilative and watertight flowerpot special equipment, specifically comprises the following steps that above
A. select sand as raw material, first raw material are added in feeder cabin 1, be sent in feed bin 3 through feeder 2;
C. equipment starts arrival steady temperature of heating;
D. reaching after design temperature, raw material drain in sandbox 4 under feed bin 3, traveling cylinder 5 is started working, and pull mold 6 to behind fixed position, and top lower mold cylinder 7 is started working;
E. after lower mold 8 and mold 6 Guan Bi, drawing sandbox cylinder 9 to start working, sandbox 4 being pulled to specific bit and postpones, lower air cylinder 10 is started working, and sandbox 4 is pressed into mold and penetrates in sand mouth and start to penetrate sand;
F. penetrating after sand completes, lower air cylinder 10 unclamps, and draws sandbox cylinder 9 that sandbox 4 is pulled to origin-location;
G. mould is in constant stable lower holding several minutes, and after flowerpot shaping, lower mold cylinder 7 is return in situ, and mold 6 is retracted in situ by traveling cylinder 7, and material ejection cylinder 11 is started working, and ejects flowerpot, and splicing cylinder 12 also begins to work simultaneously, catches the flowerpot ejecting;
H. after splicing cylinder 12 is return in situ, drawing material cylinder 13 to start working, after flowerpot is pulled out splicing frame 14, action completes.
The specific instruction of the above manufacture action of PLC light-current system control is:
As shown in Figure 3:
A.0.0 walking reach specific bit postpone work matched moulds,
B.0.1 sandbox reaches specific bit and postpones proximity switch (press down, step up)
C.0.2 work after moving back conjunction proximity switch
D.0.3 twice-die-opening, restarting after putting in place is retreated.
The general principle of the present invention and principal character and advantages of the present invention have more than been shown and described.Skilled person will appreciate that of the industry; the present invention is not restricted to the described embodiments; the principle that the present invention is simply described described in above-described embodiment and specification; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements both fall within scope of the claimed invention.Claimed scope is defined by appending claims and equivalent thereof.

Claims (3)

1. a ventilative and watertight flowerpot manufactures special equipment, it is characterised in that: by machine Tool transmission device, PLC light-current system and pneumatic travel control system three parts structure Become, PLC light-current system and the control mechanical driving device motion of pneumatic travel control system.
2. ventilative and watertight flowerpot according to claim 1 manufactures special equipment, It is characterized in that: described mechanical driving device by screw feeding machine cabin, feed bin, feeder, Sandbox, Mould for flower pot composition, pneumatic travel control system by cylinder of advancing, top lower mold cylinder, Draw sandbox cylinder, lower air cylinder, material ejection cylinder composition;
Described flowerpot manufactures special equipment and is provided with shell, and enclosure arranges screw feeding machine machine Storehouse, feeder and feed bin, screw feeding machine cabin is fixing with bottom feeder to be connected, feeder Having feed bin immediately below top, feeder top feeding mouth bends towards bin bottom, and feed bin is fixedly installed The surface of the sandbox in equipment, and feed bin and sandbox internal-internal UNICOM, it is achieved in feed bin Hourglass husky in sandbox;
The two ends of described sandbox long axis direction by guide shaft A and corresponding linear axle sleeve A along major axis side It to being slidably matched, and is lifted on the lower section of material ejection cylinder, and by drawing sandbox air cylinder driven accordingly Its away from or close;
Described flowerpot manufactures and is disposed with 3 pieces of dividing plates from top to bottom inside special equipment, respectively For upper intermediate membrane, middle and lower part dividing plate and bottom baffles;It is provided with in the middle of described upper intermediate membrane Mold, mold is through and is fixed in intermediate membrane;Described mold is along long axis direction Two ends be slidably matched along long axis direction with corresponding linear axle sleeve B by guide shaft B, and by accordingly Traveling air cylinder driven its move up and down so that realize matched moulds or die sinking action;
It is provided with lower mold in the middle of the dividing plate of described middle and lower part, solid after the dividing plate of lower mold through middle and lower part On bottom baffles;Described lower mold along the two ends of long axis direction by guide shaft C and corresponding line Property axle sleeve C is slidably matched along long axis direction, and it is upper and lower by pushing up lower mold air cylinder driven accordingly Move and then realize matched moulds or die sinking action;Also join near unloading position on the dividing plate of described middle and lower part Having splicing cylinder, unloading position is additionally provided with splicing frame, equipped with drawing material cylinder on splicing frame;
Described equipment top is additionally provided with one piece of gripper shoe, and gripper shoe arranges sand shot arm, sand shot Arm is joined along long axis direction slip along the two ends of long axis direction by guide shaft D and corresponding linear axle sleeve D Close, and driven it to move up and down by corresponding material ejection cylinder and lower air cylinder, described from the bottom up It is disposed with material ejection cylinder and lower air cylinder, the through gripper shoe of lower air cylinder, and be positioned at equipment Outside, material ejection cylinder is positioned at the surface of mold.
3. the ventilative and watertight flowerpot special equipment using described in claim 1 Manufacture method, it is characterised in that: specifically comprise the following steps that
A. select sand as raw material, first raw material are added to feeder cabin (1) In, it is sent in feed bin (3) through feeder (2);
C. equipment starts arrival steady temperature of heating;
D., after reaching design temperature, raw material drain to sandbox (4) under feed bin (3) In, traveling cylinder (5) start working, pull mold (6) to behind fixed position, under top Die-cylinder 7 is started working;
E., after lower mold (8) closes with mold (6), sandbox cylinder (9) is drawn to start Sandbox (4) is pulled to specific bit and postpones by work, and lower air cylinder (10) is started working, will Sandbox 4 is pressed into mold and penetrates in sand mouth and start to penetrate sand;
F. penetrating after sand completes, lower air cylinder 10 unclamps, and draws sandbox cylinder (9) by sandbox (4) it is pulled to origin-location;
G. mould is in constant stable lower holding several minutes, after flowerpot shaping, and lower mold gas Cylinder (7) is return in situ, and mold (6) is retracted in situ by traveling cylinder (7), liftout gas Cylinder (11) is started working, and ejects flowerpot, and splicing cylinder (12) also begins to work simultaneously, Catch the flowerpot ejecting;
H. after splicing cylinder (12) is return in situ, material cylinder (13) is drawn to start working, After flowerpot pull-out splicing frame (14), action completes.
CN201510094632.3A 2015-03-04 2015-03-04 Equipment special for breathable and watertight flowerpot and manufacturing method of equipment Pending CN105981605A (en)

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CN201510094632.3A CN105981605A (en) 2015-03-04 2015-03-04 Equipment special for breathable and watertight flowerpot and manufacturing method of equipment

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Application Number Priority Date Filing Date Title
CN201510094632.3A CN105981605A (en) 2015-03-04 2015-03-04 Equipment special for breathable and watertight flowerpot and manufacturing method of equipment

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108687946A (en) * 2018-03-22 2018-10-23 黄秋萍 A kind of flowerpot forming machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2368678Y (en) * 1998-11-02 2000-03-15 王荣胜 Extrusion forming apparatus for producing flowerpot
CN201456169U (en) * 2009-05-27 2010-05-12 毛本先 Novel environment-friendly firing-free flowerpot forming machine
CN102092079A (en) * 2010-12-13 2011-06-15 张金水 Centrifugal molding machine
CN102726233A (en) * 2011-04-15 2012-10-17 北京仁创科技集团有限公司 Flowerpot cover plate and manufacturing method thereof
CN104108129A (en) * 2014-06-12 2014-10-22 刘彦平 Processing robot and processing method of plant growing container
CN204177914U (en) * 2014-10-30 2015-02-25 南通市华冠电器有限公司 A kind of terminal voltage resistance insulation testing device

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2368678Y (en) * 1998-11-02 2000-03-15 王荣胜 Extrusion forming apparatus for producing flowerpot
CN201456169U (en) * 2009-05-27 2010-05-12 毛本先 Novel environment-friendly firing-free flowerpot forming machine
CN102092079A (en) * 2010-12-13 2011-06-15 张金水 Centrifugal molding machine
CN102726233A (en) * 2011-04-15 2012-10-17 北京仁创科技集团有限公司 Flowerpot cover plate and manufacturing method thereof
CN104108129A (en) * 2014-06-12 2014-10-22 刘彦平 Processing robot and processing method of plant growing container
CN204177914U (en) * 2014-10-30 2015-02-25 南通市华冠电器有限公司 A kind of terminal voltage resistance insulation testing device

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108687946A (en) * 2018-03-22 2018-10-23 黄秋萍 A kind of flowerpot forming machine

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Application publication date: 20161005