CN105973158A - Slit detecting jig - Google Patents
Slit detecting jig Download PDFInfo
- Publication number
- CN105973158A CN105973158A CN201610414255.1A CN201610414255A CN105973158A CN 105973158 A CN105973158 A CN 105973158A CN 201610414255 A CN201610414255 A CN 201610414255A CN 105973158 A CN105973158 A CN 105973158A
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- Prior art keywords
- actuating unit
- carrier
- ccd camera
- light source
- leading screw
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B11/00—Measuring arrangements characterised by the use of optical techniques
- G01B11/14—Measuring arrangements characterised by the use of optical techniques for measuring distance or clearance between spaced objects or spaced apertures
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- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Length Measuring Devices By Optical Means (AREA)
Abstract
The invention discloses a slit detecting jig which comprises a base, a machine vision light source, a carrier for carrying a detected product, a CCD camera which matches the machine vision light source, and a power mechanism. The top side of the base is provided with a horizontal working platform. The machine vision light source is arranged on the working platform. The carrier is arranged on the working platform and is connected with the working platform in a sliding fit manner so that the carrier is moved and adjusted to the irradiation range of the machine vision light source. The power mechanism and the CCD camera are all arranged above the working platform. Furthermore the power mechanism can drive the CCD camera horizontally move around the detected product for one cycle, thereby realizing detection for the slit on the detected product. The slit detecting jig has advantages of high control stability, high operation speed, remarkable production efficiency increase, accurate detection for the slit on the detected product, high detecting precision, high intelligent degree and effective production cost saving function.
Description
Technical field
The present invention relates to detect equipment technical field, a kind of gap detection tool of concrete offer.
Background technology
Along with domestic and international high-end commercial product process technology develop rapidly with the market competition more fierce, control product
Quality has become the most important thing in process of producing product.
For control product quality, product each stage manufacture, be completed after, be required for that product is carried out detection and sentence
Whether pregnancy ceased product are OK product.During current product production line produces, it is mostly, by manual operation, product is carried out quality testing
, the most not only accuracy of detection is low, inefficiency, but also needs to consume substantial amounts of manpower, and production cost is high.
Summary of the invention
In order to overcome drawbacks described above, the invention provides a kind of gap detection tool, this gap detection jig structure rationally,
Compact, it is effectively increased detection efficiency and accuracy of detection.
The present invention is to solve that its technical problem be the technical scheme is that a kind of gap detection tool, including support,
Machine vision light source, in order to carry CCD camera, the Yi Jidong that the carrier of test product matches with described machine vision light source
Force mechanisms, wherein, the top side of described support is formed with the work platforms of a level, and described machine vision light source location is arranged at
On described work platforms, described carrier is arranged on described work platforms, and matches with described work platforms and be slidably connected, with
Move it and adjust to the range of exposures of described machine vision light source；Described actuating unit is put together with described CCD camera
In the top of described work platforms, and described actuating unit can also control to drive described CCD camera around test product level
Mobile one week, so that test product gap is detected.
As a further improvement on the present invention, described carrier is arranged on described work platforms, and with described work platforms
The structure being slidably connected that matches is: on described work platforms, level is equipped with two the first slide rails being parallel to each other, and also sets
A pull framework, described pull framework is had to be arranged on these two first slide rails, and the slip that matches with these two first slide rails
Connect；
Described carrier includes a carrier body, and described carrier body location is arranged on described pull framework, and described load
A load plane placed for test product it is also formed with on the top side of tool body.
As a further improvement on the present invention, described pull framework includes two carrier bars and a handle, these two carryings
Bar is strip, and matches with these two first slide rails respectively and be slidably connected, and the one of these two carrier bar length directions
Side is also fixedly connected with in described handle；
Described carrier body across and position and be located between these two carrier bars, and on the top side of described carrier body also between
Every being provided with multiple stopper in order to limit test product, each described stopper respectively includes fixed block and pin, wherein
Described fixed block location is arranged on described carrier body top side the position close to described load plane, on described fixed block
Being provided with a blind hole, described blind hole is opened on described fixed block towards on the side of described load plane, and also sets in described blind hole
Being equipped with a compression spring, described compression spring one end is located by connecting on described blind hole inwall, the described compression spring other end with
Described pin is located by connecting, and described pin can also stretch out in outside described blind hole.
As a further improvement on the present invention, described work platforms is additionally provided with one fixed in order to described carrier to be carried out
The detent mechanism of position, described detent mechanism and described machine vision light source are symmetrically arranged in the opposite sides of described first slide rail
Outward.
As a further improvement on the present invention, the side of the described the most described machine vision light source of carrier body positions
Connect to have on a location-plate, and described location-plate and be provided with a draw-in groove；
Described detent mechanism includes cylinder and locating dowel, and described cylinder location is arranged on described work platforms, described fixed
Position post is located by connecting with the piston rod of described cylinder, and described locating dowel can also clamping and disengaging under the drive of described cylinder
In the draw-in groove of described location-plate.
As a further improvement on the present invention, described work platforms is additionally provided with a vertical stand, described engine
Structure is arranged on the upside of described vertical stand, and described CCD camera is connected on described actuating unit.
As a further improvement on the present invention, described actuating unit includes the first actuating unit and the second actuating unit, institute
Stating the first actuating unit can drive described CCD camera to move back and forth along the direction being parallel to described first slide rail length direction,
Described second actuating unit can drive described first actuating unit and CCD camera together along being perpendicular to described first slide rail length
The direction horizontal reciprocating in direction moves.
As a further improvement on the present invention, described first actuating unit can drive described CCD camera along being parallel to institute
Stating the structure that the direction of the first slide rail length direction moves back and forth is: described first actuating unit includes installing plate, the first servo
Motor, the first ball-screw assembly, the first pulley assembly, the first installation frame and the first connecting plate, wherein, described peace
Dress plate be movably set on the upside of described vertical stand, described first servo motor location and installation on described installing plate, institute
State the first ball-screw assembly and include the first leading screw and the first nut being slidedly arranged on described first leading screw, described first leading screw edge
The direction being parallel to described first slide rail length direction extends, and is arranged on described installing plate by described first installation frame
On；Described first pulley assembly includes a pair first belt pulleys and one first synchronous belt, and this is solid respectively to the first belt pulley
Surely it is sheathed on the output shaft of described first servo motor and an axle head of described first leading screw, and this is the most logical to the first belt pulley
Cross described first synchronous belt drive to connect；
It addition, described CCD camera is located by connecting with described first nut by described first connecting plate.
As a further improvement on the present invention, described second actuating unit can drive described first actuating unit and CCD
The structure that camera moves along the direction horizontal reciprocating being perpendicular to described first slide rail length direction together is: described second engine
Structure includes that the second servo motor, the second ball-screw assembly, the second pulley assembly, the second installation frame and second connect
Plate, wherein, described second servo motor location and installation on the upside of described vertical stand, described second ball-screw assembly bag
Including the second leading screw and the second nut being slidedly arranged on described second leading screw, described second leading screw is long along being perpendicular to described first slide rail
The direction in degree direction is horizontal-extending, and is arranged on the upside of described vertical stand by described second installation frame；Described
Two pulley assemblies include a pair second belt pulleys and one second synchronous belt, and the second belt pulley fixed cover respectively is located at institute by this
State on the output shaft of the second servo motor and an axle head of described second leading screw, and this to the second belt pulley also by described second
Synchronous belt drive connects；
It addition, described installing plate is located by connecting with described second nut by described second connecting plate.
As a further improvement on the present invention, being additionally provided with a gripper shoe and one the 3rd connecting plate, described gripper shoe is for along institute
State the long strip-board shape that the second leading screw length direction extends, and described gripper shoe is located by connecting in described second installation frame institute dorsad
State on the side of the second connecting plate；Described 3rd connecting plate is located by connecting with described installing plate, and the most described 3rd connecting plate
Also with described gripper shoe sliding connection；Additionally it is also associated with between described 3rd connecting plate and described first installation frame
Reinforcement.
The invention has the beneficial effects as follows: compared to prior art, this gap detection tool passes through pull framework and localization machine
Test product is transferred, is positioned to the range of exposures of described machine vision light source by structure, and controls to drive institute by actuating unit
Stating CCD camera to move horizontally one week around test product, to detect test product gap, it not only manipulates steadily, transports
Line speed is fast, substantially increases production efficiency, additionally it is possible to the gap being accurately detected on test product, and accuracy of detection is high；Additionally,
This gap detection tool is the most simple and reasonable for structure, and intelligence degree is high, it is not necessary to too much operator, is effectively saved and produces into
This.
Accompanying drawing explanation
Fig. 1 is the perspective view of gap detection tool of the present invention；
Fig. 2 is the partial enlargement structural representation of gap detection tool shown in Fig. 1；
Fig. 3 is the structure for amplifying schematic diagram that carrier and detent mechanism shown in Fig. 1 are assembled together.
In conjunction with accompanying drawing, make the following instructions:
1 support 10 work platforms
11 first slide rail 2 machine vision light sources
3 carrier 30 carrier bodies
31 fixed block 32 location-plates
4 CCD camera 5 first actuating units
50 installing plate 51 first servo motors
52 first ball-screw assembly 53 first installation frames
54 first connecting plate 6 second actuating units
60 second servo motor 61 second pulley assemblies
62 second connecting plate 63 gripper shoes
64 the 3rd connecting plate 7 pull frameworks
70 handle 8 detent mechanisms
80 cylinder 81 locating dowels
9 vertical stands
Detailed description of the invention
Referring to figure to a preferred embodiment of the present invention will be described in detail.
The invention discloses a kind of gap detection tool, including support 1, machine vision light source 2, in order to carry test product
The CCD camera 4 that matches with described machine vision light source 2 of carrier 3 and actuating unit, wherein, the top side of described support 1
On be formed with the work platforms 10 of a level, described machine vision light source 2 uses LED light source, and positions and be arranged at described work
On platform 10, described carrier 3 is arranged on described work platforms 10, and matches with described work platforms 10 and be slidably connected, with
Move it and adjust to the range of exposures of described machine vision light source 2；Described actuating unit is together with described CCD camera 4
It is placed in the top of described work platforms 10, and described actuating unit can also control to drive described CCD camera 4 around test product
Move horizontally one week, so that test product gap is detected.
In the present embodiment, described carrier 3 is arranged on described work platforms 10, and matches with described work platforms 10
The structure being slidably connected is: on described work platforms 10, level is equipped with two the first slide rails 11 being parallel to each other, and is additionally provided with
One pull framework 7, described pull framework 7 is arranged on these two the first slide rails 11, and matches with these two the first slide rails 11
It is slidably connected；
Described carrier 3 includes that a carrier body 30, described carrier body 30 location are arranged on described pull framework 7, i.e.
Described carrier is used the effect of described pull framework and is slidably connected with described work platforms, and on the top side of described carrier body 30
Being also formed with a load plane placed for test product, load plane is also convexly equipped with some salient points, test product is to place
On some salient points, test product so can be avoided to be contaminated.
Preferably, described pull framework 7 includes two carrier bars and a handle 70, and these two carrier bars are strip,
And match with these two the first slide rails 11 respectively and be slidably connected, and the side of these two carrier bar length directions is the most fixing even
Being connected to described handle 70, the mode of being slidably connected of described pull framework and the first slide rail has multiple, is referred in prior art take out
The pull design of drawer, is not described in detail here；
Described carrier body 30 across and position and be located between these two carrier bars, and on the top side of described carrier body 30
Also being arranged at intervals with multiple stopper in order to limit test product, each described stopper respectively includes fixed block 31 and pin
Post, wherein said fixed block 31 location is arranged on described carrier body 30 top side the position close to described load plane,
Described fixed block 31 is provided with a blind hole, and described blind hole is opened on described fixed block 31 towards on the side of described load plane,
And it being additionally provided with a compression spring in described blind hole, described compression spring one end is located by connecting on described blind hole inwall, described
The compression spring other end is located by connecting with described pin, and described pin can also stretch out in outside described blind hole.Work as test product
When being placed on described load plane, multiple described pins elasticity can be resisted against test product week side, thus to tested product
Product play restriction effect.
In the present embodiment, described work platforms 10 is additionally provided with one in order to determining that described carrier 3 is positioned
Position mechanism 8, described detent mechanism 8 is symmetrically arranged in outside the opposite sides of described first slide rail 11 with described machine vision light source 2.
Preferably, be located by connecting on the side of the described the most described machine vision light source of carrier body 30 2 location
A draw-in groove it is provided with on plate 32, and described location-plate 32；
Described detent mechanism 8 includes that cylinder 80 and locating dowel 81, described cylinder 80 location are arranged at described work platforms 10
On, described locating dowel 81 is located by connecting with the piston rod of described cylinder 80, and described locating dowel 81 can also be at described cylinder 80
Drive lower clamping and depart from the draw-in groove of described location-plate 32.By detent mechanism, carrier is positioned, can quickly, have
Effect ground, by carrier location to the range of exposures of described machine vision light source, is beneficial to detection.
In the present embodiment, being additionally provided with a vertical stand 9 on described work platforms 10, described actuating unit is arranged at
On the upside of described vertical stand 9, described CCD camera 4 is connected on described actuating unit.
Preferably, described actuating unit includes the first actuating unit 5 and the second actuating unit 6, described first actuating unit 5
Described CCD camera 4 can be driven to move back and forth along the direction being parallel to described first slide rail 11 length direction, described second power
Mechanism 6 can drive described first actuating unit 5 and CCD camera 4 together along being perpendicular to described first slide rail 11 length direction
Direction horizontal reciprocating moves.
It is further preferred that described first actuating unit 5 can drive described CCD camera 4 sliding along being parallel to described first
The structure that the direction of rail 11 length direction moves back and forth is: described first actuating unit 5 includes installing plate the 50, first servo motor
51, first ball-screw assembly the 52, first pulley assembly, the first installation frame 53 and the first connecting plate 54, wherein, institute
Stating installing plate 50 to be movably set on the upside of described vertical stand 9, described first servo motor 51 location and installation is in described peace
On dress plate 50, described first ball-screw assembly 52 includes the first leading screw and the first nut being slidedly arranged on described first leading screw,
Described first leading screw extends along the direction being parallel to described first slide rail 11 length direction, and by described first installation frame 53
It is arranged on described installing plate 50；Described first pulley assembly includes a pair first belt pulleys and one first synchronous belt, should
First belt pulley fixed cover respectively is located on the output shaft of described first servo motor 51 and an axle head of described first leading screw,
And the first belt pulley is connected by this also by described first synchronous belt drive；
It addition, described CCD camera 4 is located by connecting with described first nut by described first connecting plate 54, described first
Connecting plate 54 also with described first installation frame 53 sliding connection.
It is further preferred that described second actuating unit 6 can drive described first actuating unit 5 and CCD camera 4 together
The structure moved along the direction horizontal reciprocating being perpendicular to described first slide rail 11 length direction is: described second actuating unit 6 wraps
Include second servo motor the 60, second ball-screw assembly, second pulley assembly the 61, second installation frame and second to connect
Plate 62, wherein, described second servo motor 60 location and installation on the upside of described vertical stand 9, described second ball-screw
Assembly includes the second leading screw and the second nut being slidedly arranged on described second leading screw, and described second leading screw is along being perpendicular to described first
The direction of slide rail 11 length direction is horizontal-extending, and is arranged on the upside of described vertical stand 9 by described second installation frame
On；Described second pulley assembly 61 includes a pair second belt pulleys and one second synchronous belt, and this is to the second belt pulley respectively
Fixed cover is located on the output shaft of described second servo motor 60 and an axle head of described second leading screw, and this is to the second belt pulley
Connect also by described second synchronous belt drive；
It addition, described installing plate 50 is located by connecting with described second nut by described second connecting plate 62, described second
Connecting plate 62 also with described second installation frame sliding connection.
Further preferred, it is additionally provided with gripper shoe 63 and one the 3rd connecting plate 64, described gripper shoe 63 is along described
The long strip-board shape that second leading screw length direction extends, and described gripper shoe 63 is located by connecting in described second installation frame institute dorsad
State on the side of the second connecting plate 62；Described 3rd connecting plate 64 is located by connecting with described installing plate 50, and the most described 3rd
Connecting plate 64 also with the sliding connection of described gripper shoe 63；Additionally at described 3rd connecting plate 64 and described first installation frame
Reinforcement it is also associated with between 53.
Claims (10)
1. a gap detection tool, it is characterised in that: include support (1), machine vision light source (2), in order to carry tested product
CCD camera (4) that the carrier (3) of product matches with described machine vision light source (2) and actuating unit, wherein, described machine
Being formed with the work platforms (10) of a level on the top side of seat (1), described machine vision light source (2) location is arranged at described work
On platform (10), described carrier (3) is arranged on described work platforms (10), and the slip that matches with described work platforms (10)
Connect, adjust to the range of exposures of described machine vision light source (2) to move it；Described actuating unit is together with described CCD
Camera (4) is placed in the top of described work platforms (10) together, and described actuating unit can also control to drive described CCD camera
(4) move horizontally one week around test product, so that test product gap is detected.
Gap detection tool the most according to claim 1, it is characterised in that: described carrier (3) is arranged at described work and puts down
On platform (10), and the structure being slidably connected that matches with described work platforms (10) is: in the upper level of described work platforms (10)
Being equipped with two the first slide rails (11) being parallel to each other, be additionally provided with a pull framework (7), described pull framework (7) is arranged at this
Article two, on the first slide rail (11), and match with these two first slide rails (11) and be slidably connected；
Described carrier (3) includes that a carrier body (30), described carrier body (30) location are arranged at described pull framework (7)
On, and on the top side of described carrier body (30), it is also formed with a load plane placed for test product.
Gap detection tool the most according to claim 2, it is characterised in that: described pull framework (7) includes two carryings
Bar and a handle (70), these two carrier bars are strip, and match slip respectively with these two first slide rails (11) even
Connect, and the side of these two carrier bar length directions is also fixedly connected with in described handle (70)；
Described carrier body (30) across and position and be located between these two carrier bars, and on the top side of described carrier body (30)
Also being arranged at intervals with multiple stopper in order to limit test product, each described stopper respectively includes fixed block (31) and pin
Post, wherein said fixed block (31) location is arranged on described carrier body (30) top side the position close to described load plane
Place, described fixed block (31) is provided with a blind hole, and described blind hole is opened on described fixed block (31) towards described load plane
On side, and being additionally provided with a compression spring in described blind hole, described compression spring one end is located by connecting in described blind hole inwall
On, the described compression spring other end is located by connecting with described pin, and described pin can also stretch out in outside described blind hole.
Gap detection tool the most according to claim 2, it is characterised in that: it is additionally provided with on described work platforms (10)
One in order to the detent mechanism (8) positioning described carrier (3), described detent mechanism (8) and described machine vision light source (2)
It is symmetrically arranged in outside the opposite sides of described first slide rail (11).
Gap detection tool the most according to claim 4, it is characterised in that: at the most described machine of described carrier body (30)
It is located by connecting on the side of device vision light source (2) on a location-plate (32), and described location-plate (32) and has been provided with a draw-in groove；
Described detent mechanism (8) includes that cylinder (80) and locating dowel (81), described cylinder (80) location are arranged at described work and put down
On platform (10), described locating dowel (81) is located by connecting with the piston rod of described cylinder (80), and described locating dowel (81) can also
Clamping and departing from the draw-in groove of described location-plate (32) under the drive of described cylinder (80).
Gap detection tool the most according to claim 2, it is characterised in that: it is additionally provided with on described work platforms (10)
One vertical stand (9), described actuating unit is arranged on the upside of described vertical stand (9), and described CCD camera (4) is connected to
On described actuating unit.
Gap detection tool the most according to claim 6, it is characterised in that: described actuating unit includes the first actuating unit
(5) and the second actuating unit (6), described first actuating unit (5) can drive described CCD camera (4) along being parallel to described the
The direction of one slide rail (11) length direction moves back and forth, and described second actuating unit (6) can drive described first actuating unit
And CCD camera (4) moves along the direction horizontal reciprocating being perpendicular to described first slide rail (11) length direction together (5).
Gap detection tool the most according to claim 7, it is characterised in that: described first actuating unit (5) can drive
The structure that described CCD camera (4) moves back and forth along the direction being parallel to described first slide rail (11) length direction is: described first
Actuating unit (5) includes installing plate (50), the first servo motor (51), the first ball-screw assembly (52), the first belt pulley set
Part, the first installation frame (53) and the first connecting plate (54), wherein, described installing plate (50) be movably set in described vertically
On the upside of stand (9), described first servo motor (51) location and installation on described installing plate (50), described first ball wire
Thick stick assembly (52) includes the first leading screw and the first nut being slidedly arranged on described first leading screw, and described first leading screw is along being parallel to institute
The direction stating the first slide rail (11) length direction extends, and is arranged on described installing plate by described first installation frame (53)
(50) on；Described first pulley assembly includes a pair first belt pulleys and one first synchronous belt, and the first belt pulley is divided by this
Other fixed cover is located on the output shaft of described first servo motor (51) and an axle head of described first leading screw, and this is to the first skin
Belt wheel connects also by described first synchronous belt drive；
It addition, described CCD camera (4) is located by connecting with described first nut by described first connecting plate (54).
Gap detection tool the most according to claim 8, it is characterised in that: described second actuating unit (6) can drive
Described first actuating unit (5) and CCD camera (4) are together along the direction level being perpendicular to described first slide rail (11) length direction
The structure moved back and forth is: described second actuating unit (6) include the second servo motor (60), the second ball-screw assembly,
Two pulley assemblies (61), the second installation frame and the second connecting plate (62), wherein, described second servo motor (60) is fixed
Position is arranged on the upside of described vertical stand (9), and described second ball-screw assembly includes the second leading screw and is slidedly arranged on described
The second nut on second leading screw, described second leading screw prolongs along the direction level being perpendicular to described first slide rail (11) length direction
Stretch, and be arranged on the upside of described vertical stand (9) by described second installation frame；Described second pulley assembly (61)
Including a pair second belt pulleys and one second synchronous belt, the second belt pulley fixed cover respectively is located at described second servo horse by this
Reach on the output shaft of (60) and an axle head of described second leading screw, and this to the second belt pulley also by described second synchronous belt
It is in transmission connection；
It addition, described installing plate (50) is located by connecting with described second nut by described second connecting plate (62).
Gap detection tool the most according to claim 9, it is characterised in that: it is additionally provided with a gripper shoe (63) and the 3rd
Connecting plate (64), described gripper shoe (63) is the long strip-board shape extended along described second leading screw length direction, and described gripper shoe
(63) it is located by connecting on the side of the most described second connecting plate of described second installation frame (62)；Described 3rd connecting plate
(64) it is located by connecting with described installing plate (50), and the most described 3rd connecting plate (64) also slides with described gripper shoe (63) and joins
Close and connect；Additionally between described 3rd connecting plate (64) and described first installation frame (53), it is also associated with reinforcement.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610414255.1A CN105973158A (en) | 2016-06-13 | 2016-06-13 | Slit detecting jig |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610414255.1A CN105973158A (en) | 2016-06-13 | 2016-06-13 | Slit detecting jig |
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| Publication Number | Publication Date |
|---|---|
| CN105973158A true CN105973158A (en) | 2016-09-28 |
Family
ID=57011007
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610414255.1A Pending CN105973158A (en) | 2016-06-13 | 2016-06-13 | Slit detecting jig |
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| CN111948225A (en) * | 2020-08-10 | 2020-11-17 | 杭州蒲丰视觉检测科技有限公司 | Automatic positioning and focusing detection device based on online machine vision detection |
| CN112763489A (en) * | 2021-01-05 | 2021-05-07 | 深圳市凤舞科技有限公司 | Machining of mechanical seal spare is with gap detection device that can multi-angle upset |
| CN114593697A (en) * | 2020-12-03 | 2022-06-07 | 汉达精密电子(昆山)有限公司 | Device for detecting product gap and flatness |
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