The preparation method of Outlast/ cotton/Tencel homoiothermic blended woven fabric fabric
The application is application number: 201510447049.6, the applying date: 2015.7.28, the divisional application of title " homoiothermic mixed machine fabric and production method thereof ".
Technical field
The present invention relates to a kind of homoiothermic mixed machine fabric and production method thereof.
Background technology
Outlast thermo-regulated fiber is a kind of novel " intelligent " fiber, and it is succeeded in developing in 1988 by Outlast company, within 1994, first for commercial use, has been widely used in fashionable dress and bedding.The thermoregulation effect of Outlast fiber utilizes microcapsule technology temperature-sensitive phase-change material (PCM) to be implanted fibrous inside and reaches, this material can absorb with the form of " latent heat ", stores, discharge substantial amounts of heat, it can carry out solid, liquid state according to the change of ambient temperature and mutually convert, thus reaches to buffer the effect of variations in temperature.
DesignWeave company develops Outlast viscose yarn and cotton yarn and polyester intertexture weaving sheet, has good thermoregulation effect;NIKE is proposed the new products such as Outlast terylene composite material;Britain agate Sha (Marks&Spencer) company is the comfort level improving Men's Wear, and application Outlast company PCM technology is proposed temperature scalable series underwear.Outlast viscose rayon or the blending such as Outlast acrylic fiber and cotton, Pilus Caprae seu Ovis, regenerated celulose fibre (Modal, Lyocell etc.), cashmere, bamboo pulp, polyster fibre are mainly prepared 2 components or 3 component mixed yarns by the domestic research to Outlast mixed yarn, use the fabric that these mixed yarns are processed based on knitting fabric, the relevant report the most Outlast temperature-regulating fiber/cotton/Tencel blended woven fabric fabric not studied.
Summary of the invention
It is an object of the invention to provide and a kind of have excellent temperature adjustment function, this mixed machine fabric also has ventilative, moisture-inhibiting simultaneously, soft comfortable, the homoiothermic mixed machine fabric of ecological, environmental protective and production method thereof.
The technical solution of the present invention is:
A kind of homoiothermic mixed machine fabric, including warp thread, weft yarn, it is characterized in that: the line density being made up than with cotton fiber, Tencel blending with 15%~75% blending dry weight of Outlast fiber through husky, the weft yarn mixed yarn as 18.4tex, the dry weight of cotton fiber and Tencel ratio is for 3:2;Described mixed machine fabric warp count is 400~600/10cm, and weft count is 150~250/10cm;The fabric structure of described mixed machine fabric is plain weave, 3/2 twill or 5/3 satin weave;Described mixed machine fabric is 0.34~0.51 DEG C/s at the heating rate of 20 DEG C~40 DEG C, is 0.10~0.14 DEG C/s at the rate of temperature fall of 40 DEG C~20 DEG C;Thermal resistance is 0.031~0.039m2K/w, clo value is 0.228~0.257, and heat transfer coefficient is 25.11~28.34w/ (m2·k)。
Described mixed machine fabric air penetrability is 400mm/s~800mm/s, and dampness is 3.52 m2Pa/w~4.29m2Pa/w, rate of perviousness is 0.25 g/ (m2H Pa)~0.35g/ (m2·h·Pa);Warp-wise ultimate strength is 141.19N~154.93N, and broadwise ultimate strength is 122.36N~138.12N.
A kind of production method of homoiothermic mixed machine fabric, it is characterized in that: than with cotton fiber, Tencel fiber blend the Outlast fiber dry weight with 15%~75% made line density Outlast/ cotton/Tencel mixed yarn as 18.4tex, the dry weight of cotton fiber and Tencel is than for 3:2;Outlast/ cotton/Tencel mixed yarn described in employing makees warp thread and weft yarn, and configuration end count is 400~600/10cm, filling density is 150~250/10cm, and the organizational structure of configuration machine fabric is plain weave, 3/2 twill or 5/3 satin weave, makes fabric.
The spinning step of described Outlast/ cotton/Tencel mixed yarn is as follows: short for Outlast fibre, cotton fiber, Tencel are respectively prepared the carded sliver by (1);(2) the above-mentioned carded sliver is made ripe bar by the blending dry weight of design than drafting;(3) Outlast/ cotton/Tencel blending spun yarn is prepared.
Outlast is short, and fine carded sliver preparation technology flow process is as follows: pretreatment of raw material → opening picking → comb and parallel cotton fibers prior to spinning → combing;Wherein, raw material choice requires: Outlast average fiber length is 38.0~40.0mm, and line density is 1.6~1.8dtex, and regain is 13.0%;Pretreatment of raw material requires: put on a plastic film by Outlast fiber uniform spreading, sprays antistatic additive, and place 24h in sealed states on fiber;
Cotton fiber carded sliver preparation technology flow process is as follows: opening picking → comb and parallel cotton fibers prior to spinning → combing;Wherein, raw material choice requires: cotton fiber average length is 30.0mm, and line density is 1.6dtex, and regain is 9.2%;
Tencel carded sliver preparation technology flow process is as follows: opening picking → comb and parallel cotton fibers prior to spinning → combing.Wherein, raw material choice requires: tencel fiber average length is 38.0mm, and line density is 1.7dtex, and regain is 11.0%;
Outlast/ cotton/Tencel drafting preparation technology flow process is as follows: drafting → tri-road, slubbing drafting → bis-road drafting;Wherein, determine that according to Outlast fiber regain 13%, cotton fiber regain 9.2%, Tencel regain 11% the blending dry weight of three kinds of fibers, wherein designed dry weight ratio are: 15/51/34 Outlast/ cotton/Tencel, 30/42/28 Outlast/ cotton/Tencel, 40/36/24 Outlast/ cotton/Tencel, 50/30/20 Outlast/ cotton/Tencel, 75/15/10 Outlast/ cotton/Tencel;
Outlast/ cotton/Tencel Blended Fine yarn process flow process is as follows: rove → spun yarn → winder.
Described Outlast/ cotton/Tencel mixed yarn makes fabric after starching processes, and common modified starch/P24/TiO selected by slurry2Modified acroleic acid slurry 50/30/20, solid content 10%~12%.
Configuration fabric structure is plain weave, 3/2 twill, 5/3 satin weave, and weaving uses rapier loom to complete.
Advantages of the present invention:
null1. a kind of Outlast/ cotton/Tencel mixed machine fabric that the present invention provides and preparation method thereof,With Outlast chopped fiber, (average length is 38.0~40.0mm,Line density is 1.6~1.8dtex)、(average length is 30.0mm to cotton fiber,Line density is 1.6dtex,Regain is 9.2%)、Tencel(average length is 38.0mm,Line density is 1.7dtex,Regain is 11.0%) mixed yarn that obtains of blending arranging through starching as raw material、Obtain after weaving,It substantially reduces at the rate of temperature fall of 20 DEG C~the heating rate of 40 DEG C and 40 DEG C~20 DEG C,There is excellent temperature adjustment function,This mixed machine fabric also has ventilative simultaneously、Moisture-inhibiting,Soft comfortable,The good characteristic of ecological, environmental protective.
2. a kind of Outlast/ cotton/Tencel mixed machine fabric that the present invention provides and preparation method thereof, production cost is easily accepted by, and raw material is easy to get, and technological process is simple.
3. a kind of Outlast/ cotton/Tencel mixed machine fabric that the present invention provides and preparation method thereof, the performance indications of the mixed machine fabric obtained are as follows: be 0.34 DEG C/s~0.51 DEG C/s at the heating rates of 20 DEG C~40 DEG C, are 0.10 DEG C/s~0.14 DEG C/s at the rate of temperature fall of 40 DEG C~20 DEG C.Thermal resistance is 0.031~0.039m2 K/w, clo value is 0.228~0.257, and heat transfer coefficient is 25.11~28.34w/ (m2·k)。
Breathable moisture permeability: fabric air-permeability rate is 400mm/s~800mm/s, dampness is 3.52 m2Pa/w~4.29m2Pa/w, rate of perviousness is 0.25 g/ (m2H Pa)~0.35g/ (m2·h·Pa)
Ultimate strength: fabric warp-wise ultimate strength is 141.19N~154.93N, broadwise ultimate strength 122.36N~138.12N.
Below in conjunction with embodiment, the invention will be further described.
Detailed description of the invention
Embodiment 1
Prepared by Outlast/ cotton/Tencel novel thermoregulating blended woven fabric fabric:
One, prepared by Outlast/ cotton/Tencel mixed yarn, and its spinning step is as follows:
(1) preparation of the short fine carded sliver of Outlast homoiothermic: pretreatment of raw material → opening picking → comb and parallel cotton fibers prior to spinning → combing.Wherein, raw material choice requires: Outlast temperature-regulating fiber average length is 38.0~40.0mm, and line density is 1.6~1.8dtex, and regain is 13.0%.Wherein pretreatment of raw material requires: puts on a plastic film by Outlast temperature-regulating fiber uniform spreading, sprays a certain amount of antistatic additive, and place 24h in sealed states on fiber.
The preparation of the cotton fiber carded sliver: opening picking → comb and parallel cotton fibers prior to spinning → combing.Wherein, raw material choice requires: cotton fiber average length is 30.0mm, and line density is 1.6dtex, and regain is 9.2%.
The preparation of the Tencel carded sliver: opening picking → comb and parallel cotton fibers prior to spinning → combing.Wherein, raw material choice requires: tencel fiber average length is 38.0mm, and line density is 1.7dtex, and regain is 11.0%.
(2) preparation of Outlast/ cotton/Tencel drafting, its technological process is as follows: drafting → tri-road, slubbing drafting → bis-road drafting.Wherein, in the present embodiment, the Outlast/ cotton/Tencel blending dry weight ratio of design is 40/36/24, determines the blending dry weight of three kinds of fibers according to Outlast temperature-regulating fiber regain 13%, cotton fiber regain 9.2%, Tencel regain 11%.
(3) preparation of Outlast/ cotton/Tencel blending spun yarn, its technological process is as follows: rove → spun yarn → winder.
Finally being spun into the scribbled that line density is 18.4tex, blending dry weight is than for Outlast/ cotton/Tencel40/36/24.
Two, Outlast/ cotton/Tencel mixed machine fabric weaving, its step is as follows:
(1) the Outlast/ cotton/Tencel mixed yarn made carrying out starching process, common modified starch/P24/TiO selected by slurry2Modified acroleic acid slurry 50/30/20, solid content 10%~12%.
(2) mixed yarn using step (1) to make makees warp, weft yarn, configuration mixed machine fabric fabric structure is 3/2 twill, warp count is 500/10cm, weft count is 240/10cm, employing rapier loom is weaved, penetrating number is 5, makes Outlast/ cotton/Tencel temperature-adjusting type mixed machine fabric.
The performance indications that Outlast/ cotton made by the present embodiment/Tencel temperature-adjusting type mixed machine fabric records are as follows:
It is 0.44 DEG C/s at the heating rates of 20 DEG C~40 DEG C, is 0.11 DEG C/s at the rate of temperature fall of 40 DEG C~20 DEG C.Thermal resistance is 0.035m2 K/w, clo value is 0.238, and heat transfer coefficient is 26.37w/ (m2·k)。
Breathable moisture permeability: fabric air-permeability rate is 500mm/s, dampness is 3.85 m2Pa/w, rate of perviousness is 0.29 g/ (m2·h·Pa)
Ultimate strength: fabric warp-wise ultimate strength is 145.27N, broadwise ultimate strength is 127.34N.
Embodiment 2
Prepared by Outlast/ cotton/Tencel novel thermoregulating blended woven fabric fabric:
One, prepared by Outlast/ cotton/Tencel mixed yarn, and its spinning step is as follows:
(1) preparation of the short fine carded sliver of Outlast homoiothermic: pretreatment of raw material → opening picking → comb and parallel cotton fibers prior to spinning → combing.Wherein, raw material choice requires: Outlast temperature-regulating fiber average length is 38.0~40.0mm, and line density is 1.6~1.8dtex, and regain is 13.0%.Wherein pretreatment of raw material requires: puts on a plastic film by Outlast temperature-regulating fiber uniform spreading, sprays a certain amount of antistatic additive, and place 24h in sealed states on fiber.
The preparation of the cotton fiber carded sliver: opening picking → comb and parallel cotton fibers prior to spinning → combing.Wherein, raw material choice requires: cotton fiber average length is 30.0mm, and line density is 1.6dtex, and regain is 9.2%.
The preparation of the Tencel carded sliver: opening picking → comb and parallel cotton fibers prior to spinning → combing.Wherein, raw material choice requires: tencel fiber average length is 38.0mm, and line density is 1.7dtex, and regain is 11.0%.
(2) preparation of Outlast/ cotton/Tencel drafting, its technological process is as follows: drafting → tri-road, slubbing drafting → bis-road drafting.Wherein, in the present embodiment, the Outlast/ cotton/Tencel blending dry weight ratio of design is 50/30/20, determines the blending dry weight of three kinds of fibers according to Outlast temperature-regulating fiber regain 13%, cotton fiber regain 9.2%, Tencel regain 11%.
(3) preparation of Outlast/ cotton/Tencel blending spun yarn, its technological process is as follows: rove → spun yarn → winder.
Finally being spun into the scribbled that line density is 18.4tex, blending dry weight is than for Outlast/ cotton/Tencel50/30/20.
Two, Outlast/ cotton/Tencel mixed machine fabric weaving, its step is as follows:
(1) the Outlast/ cotton/Tencel mixed yarn made carrying out starching process, common modified starch/P24/TiO selected by slurry2Modified acroleic acid slurry 50/30/20, solid content 10%~12%.
(2) mixed yarn using step (1) to make makees warp, weft yarn, configuration mixed machine fabric fabric structure is 5/3 satin weave, warp count is 550/10cm, weft count is 200/10cm, employing rapier loom is weaved, penetrating number is 5, makes Outlast/ cotton/Tencel temperature-adjusting type mixed machine fabric.
The performance indications that Outlast/ cotton made by the present embodiment/Tencel temperature-adjusting type mixed machine fabric records are as follows:
It is 0.46 DEG C/s at the heating rates of 20 DEG C~40 DEG C, is 0.10 DEG C/s at the rate of temperature fall of 40 DEG C~20 DEG C.Thermal resistance is 0.036m2 K/w, clo value is 0.232, and heat transfer coefficient is 25.63w/ (m2·k)。
Breathable moisture permeability: fabric air-permeability rate is 600mm/s, dampness is 4.02 m2Pa/w, rate of perviousness is 0.32 g/ (m2·h·Pa)。
Ultimate strength: fabric warp-wise ultimate strength is 141.39N, broadwise ultimate strength is 122.36N.
Embodiment 3
Prepared by Outlast/ cotton/Tencel novel thermoregulating blended woven fabric fabric:
One, prepared by Outlast/ cotton/Tencel mixed yarn, and its spinning step is as follows:
(1) preparation of the short fine carded sliver of Outlast homoiothermic: pretreatment of raw material → opening picking → comb and parallel cotton fibers prior to spinning → combing.Wherein, raw material choice requires: Outlast temperature-regulating fiber average length is 38.0~40.0mm, and line density is 1.6~1.8dtex, and regain is 13.0%.Wherein pretreatment of raw material requires: puts on a plastic film by Outlast temperature-regulating fiber uniform spreading, sprays a certain amount of antistatic additive, and place 24h in sealed states on fiber.
The preparation of the cotton fiber carded sliver: opening picking → comb and parallel cotton fibers prior to spinning → combing.Wherein, raw material choice requires: cotton fiber average length is 30.0mm, and line density is 1.6dtex, and regain is 9.2%.
The preparation of the Tencel carded sliver: opening picking → comb and parallel cotton fibers prior to spinning → combing.Wherein, raw material choice requires: tencel fiber average length is 38.0mm, and line density is 1.7dtex, and regain is 11.0%.
(2) preparation of Outlast/ cotton/Tencel drafting, its technological process is as follows: drafting → tri-road, slubbing drafting → bis-road drafting.Wherein, in the present embodiment, the Outlast/ cotton/Tencel blending dry weight ratio of design is 40/36/24, determines the blending dry weight of three kinds of fibers according to Outlast temperature-regulating fiber regain 13%, cotton fiber regain 9.2%, Tencel regain 11%.
(3) preparation of Outlast/ cotton/Tencel blending spun yarn, its technological process is as follows: rove → spun yarn → winder.
Finally being spun into the scribbled that line density is 18.4tex, blending dry weight is than for Outlast/ cotton/Tencel40/36/24.
Two, Outlast/ cotton/Tencel mixed machine fabric weaving, its step is as follows:
(1) the Outlast/ cotton/Tencel mixed yarn made carrying out starching process, common modified starch/P24/TiO selected by slurry2Modified acroleic acid slurry 50/30/20, solid content 10%~12%.
(2) mixed yarn using step (1) to make makees warp, weft yarn, and configuration mixed machine fabric fabric structure is plain weave, and warp count is 400/10cm, and weft count is 150/10cm,
Employing rapier loom is weaved, and combines for four and flies the method for wearing, makes Outlast/ cotton/Tencel temperature-adjusting type mixed machine fabric.
The performance indications that Outlast/ cotton made by the present embodiment/Tencel temperature-adjusting type mixed machine fabric records are as follows:
It is 0.41 DEG C/s at the heating rates of 20 DEG C~40 DEG C, is 0.12 DEG C/s at the rate of temperature fall of 40 DEG C~20 DEG C.Thermal resistance is 0.032 k/w, and clo value is 0.232, and heat transfer coefficient is 27.36w/ (m2·k)。
Breathable moisture permeability: fabric air-permeability rate is 400mm/s, dampness is 3.68 m2Pa/w, rate of perviousness is 0.26 g/ (m2·h·Pa)。
Ultimate strength: fabric warp-wise ultimate strength is 151.13N, broadwise ultimate strength is 132.42N.
Particular embodiments described above; technical scheme and preferable thermoregulation effect to the solution of the present invention have been described in detail; be it should be noted that; the foregoing is only the specific embodiment of the present invention; it is not limited to the present invention; every amendment made on the basis of the present invention and improvement, should be included within the scope of the present invention.