CN105968614A - 一种耐寒抗冻聚氯乙烯发泡管 - Google Patents

一种耐寒抗冻聚氯乙烯发泡管 Download PDF

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CN105968614A
CN105968614A CN201610167182.0A CN201610167182A CN105968614A CN 105968614 A CN105968614 A CN 105968614A CN 201610167182 A CN201610167182 A CN 201610167182A CN 105968614 A CN105968614 A CN 105968614A
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吴铭
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Abstract

本发明公开了一种耐寒抗冻聚氯乙烯发泡管,由以下原料制备制成:香蕉叶、玉米蛋白纤维、0.3%钛酸酯偶联剂、偶氮二甲酰胺、碳酸氢钠、氧化锌、聚氯乙烯、聚乙烯蜡、邻苯二甲酸二辛酯、氢化蓖麻油、月桂酸钙、油页岩渣、三聚磷酸钠、硫化锑、入硅烷偶联剂kh550、聚乙烯、三聚氰胺、滑石粉、硫磺、埃洛石、去离子水适量;本发明具有优异的缺口冲击强度,而且热稳定性好,耐寒抗冻,耐候耐腐蚀性强,适应范围广。

Description

一种耐寒抗冻聚氯乙烯发泡管
技术领域
本发明涉及发泡聚氯乙烯技术领域,尤其涉及一种耐寒抗冻聚氯乙烯发泡管。
背景技术
排风设备中输送气体的管道称为风管,它把系统中的各种设备或部件连成了一个整体。风管通常用表面光滑的材料制作例如聚氯乙烯管。聚氯乙烯是五大通用塑料之一,在建材、包装等诸多行业有着广泛的用途。聚氯乙烯发泡材料由于具有轻质、隔热、隔音、高比强度、绝缘等特点更备受青睐,然而发泡材料在带来成本降低的同时,机械性能下降,极大的限制了PVC发泡材料的应用。《聚氯乙烯-蒙脱土发泡复合材料的研究》中利用季铵盐、季膦盐和磷酸酯类插层剂与硅烷偶联剂并用,制备改性蒙脱土,结果表明当蒙脱土份数在1-3phr时,压缩性能、拉伸性能、弯曲性能都有提高,热变形温度和阻燃性随着蒙脱土份数的增加而提高。但是蒙脱土加入过量,在基体中团聚而使发泡材料质量下降,并且该发泡材料的拉伸性能、强度、阻燃性、抗化学腐蚀能力均有待提高。
我国是世界香蕉主产国之一,每年可产香蕉五百百万吨供人们享用,但是伴随着产生的香蕉韧皮、香蕉叶、香蕉假茎等副产品却没有得到应用的开发应用,只有少部分被加工成绳索、麻袋、手提包及其他花式品,绝大部分被当做垃圾丢掉了,这不仅浪费了资源,还污染了环境。所以从香蕉叶中提取香蕉纤维制备成复合材料,对我国的经济发展具有重要的意义。香蕉纤维可分为香蕉茎纤维和香蕉叶纤维,香蕉茎纤维具有一般麻类纤维的优点,如强度高、伸长小、纤维粗硬、易于吸湿放湿、易于染色等特点,香蕉叶纤维具有优良的抗碱、酚、甲酸、氯仿、丙酮能力,将其添加到聚氯乙烯材料中能够减少环境污染带来巨大的经济效益,并且还能够提高聚氯乙烯的抗化学腐蚀能力,但是直接加入会降低聚氯乙烯本身的材料性能,限制其应用,必须对香蕉纤维进行改性,提高其与聚氯乙烯的界面相容性。
发明内容
本发明目的就是为了弥补已有技术的缺陷,提供一种耐寒抗冻聚氯乙烯发泡管。
本发明是通过以下技术方案实现的:
一种耐寒抗冻聚氯乙烯发泡管,由以下重量份的原料制备制成:香蕉叶26-30、玉米蛋白纤维2.3-2.7、0.3%钛酸酯偶联剂1-1.5、偶氮二甲酰胺1.5-2、碳酸氢钠5-6、氧化锌0.2-0.3、聚氯乙烯90-100、聚乙烯蜡2-3、邻苯二甲酸二辛酯1-2、氢化蓖麻油2-3、月桂酸钙1-2、油页岩渣1.5-2、三聚磷酸钠0.8-1、硫化锑1.3-1.5、入硅烷偶联剂kh550 0.1-0.2、聚乙烯9-12、三聚氰胺2-3、滑石粉7-8、硫磺2-3、埃洛石2.3-3、去离子水适量。
所述一种耐寒抗冻聚氯乙烯发泡管,由以下具体步骤制备制成:
(1)将香蕉叶清洗干净晾干后采用压榨、漂白、清洗、烘干的方法提取香蕉纤维,再将香蕉纤维和玉米蛋白纤维进行混纺并条得到混合纤维条备用;将0.3%钛酸酯偶联剂用75%的乙醇溶解,按照质量比3:4充分混合均匀,再将混合纤维条以浴比1:10浸渍到钛酸酯偶联剂溶液中,加热至溶剂挥发,烘干后备用;
(2)将邻苯二甲酸二辛酯和乙二醇混合,搅拌均匀后加入埃洛石、油页岩渣、硫化锑超声分散均匀,将步骤(1)制备的改性混合纤维浸渍在EVA乳液中24-28h,压制干燥制成细丝,然后将细丝和上述抗冻液混合;
(3)将步骤(2)制备的混合物中加入硅烷偶联剂kh550和三聚磷酸钠研磨分散,烘干后和聚乙烯加到造粒机中制成颗粒;
(4)将聚氯乙烯及其剩余物质加到高速混合机中混合均匀,随后加到热炼机中混合塑化,温度控制在130-140℃,再加入步骤(3)制备的产物,混合均匀后加到模腔中进行模压发泡,温度控制在185-190℃,时间为2.5-3min,保压压力为15-18MPa,自然冷却即可得到。
本发明的优点是:本发明利用钛酸酯偶联剂改性混纺的香蕉叶纤维和玉米蛋白纤维条,使香蕉叶纤维中半纤维素和木质素成分减少,纤维素原纤的结合程度减弱,容易发生解旋和形变,提高纤维间发生反应,并且提高了断裂伸长率和拉伸强度,再利用无机抗冻液乙二醇和增塑剂处理纳米混合物,使其易与塑料相容,并且提高其混合纤维的阻燃、耐磨、耐火等性能,并且利用聚乙烯制备成颗粒,提高了与聚氯乙烯的相容性,使纤维条在聚氯乙烯中分散性好,不团聚,达到提高聚氯乙烯发泡管阻燃、耐磨、耐腐蚀、质轻、高强等特性;本发明具有优异的缺口冲击强度,而且热稳定性好,耐寒抗冻,耐候耐腐蚀性强,适应范围广。
具体实施方式
一种耐寒抗冻聚氯乙烯发泡管,由以下重量份(公斤)的原料制备制成:香蕉叶26、玉米蛋白纤维2.3、0.3%钛酸酯偶联剂1、偶氮二甲酰胺1.5、碳酸氢钠5、氧化锌0.2、聚氯乙烯90、聚乙烯蜡2、邻苯二甲酸二辛酯1、氢化蓖麻油2、月桂酸钙1、油页岩渣1.5、三聚磷酸钠0.8、硫化锑1.3、入硅烷偶联剂kh550 0.1、聚乙烯9、三聚氰胺2、滑石粉7、硫磺2、埃洛石2.3、去离子水适量。
所述一种耐寒抗冻聚氯乙烯发泡管,由以下具体步骤制备制成:
(1)将香蕉叶清洗干净晾干后采用压榨、漂白、清洗、烘干的方法提取香蕉纤维,再将香蕉纤维和玉米蛋白纤维进行混纺并条得到混合纤维条备用;将0.3%钛酸酯偶联剂用75%的乙醇溶解,按照质量比3:4充分混合均匀,再将混合纤维条以浴比1:10浸渍到钛酸酯偶联剂溶液中,加热至溶剂挥发,烘干后备用;
(2)将邻苯二甲酸二辛酯和乙二醇混合,搅拌均匀后加入埃洛石、油页岩渣、硫化锑超声分散均匀,将步骤(1)制备的改性混合纤维浸渍在EVA乳液中24h,压制干燥制成细丝,然后将细丝和上述抗冻液混合;
(3)将步骤(2)制备的混合物中加入硅烷偶联剂kh550和三聚磷酸钠研磨分散,烘干后和聚乙烯加到造粒机中制成颗粒;
(4)将聚氯乙烯及其剩余物质加到高速混合机中混合均匀,随后加到热炼机中混合塑化,温度控制在130℃,再加入步骤(3)制备的产物,混合均匀后加到模腔中进行模压发泡,温度控制在185℃,时间为2.5min,保压压力为15MPa,自然冷却即可得到。
该聚氯乙烯材料拉伸强度:60.8MPa,断裂伸长率:6.1%,弯曲强度102MPa,弯曲模量:2.92GPa,冲击强度:10.5kJ/m2,氧指数:35.8%。

Claims (2)

1.一种耐寒抗冻聚氯乙烯发泡管,其特征在于,由以下重量份的原料制备制成:香蕉叶26-30、玉米蛋白纤维2.3-2.7、0.3%钛酸酯偶联剂1-1.5、偶氮二甲酰胺1.5-2、碳酸氢钠5-6、氧化锌0.2-0.3、聚氯乙烯90-100、聚乙烯蜡2-3、邻苯二甲酸二辛酯1-2、氢化蓖麻油2-3、月桂酸钙1-2、油页岩渣1.5-2、三聚磷酸钠0.8-1、硫化锑1.3-1.5、硅烷偶联剂kh550 0.1-0.2、聚乙烯9-12、三聚氰胺2-3、滑石粉7-8、硫磺2-3、埃洛石2.3-3、去离子水适量。
2.根据权利要求1所述一种耐寒抗冻聚氯乙烯发泡管,其特征在于,由以下具体步骤制备制成:
(1)将香蕉叶清洗干净晾干后采用压榨、漂白、清洗、烘干的方法提取香蕉纤维,再将香蕉纤维和玉米蛋白纤维进行混纺并条得到混合纤维条备用;将0.3%钛酸酯偶联剂用75%的乙醇溶解,按照质量比3:4充分混合均匀,再将混合纤维条以浴比1:10浸渍到钛酸酯偶联剂溶液中,加热至溶剂挥发,烘干后备用;
(2)将邻苯二甲酸二辛酯和乙二醇混合,搅拌均匀后加入埃洛石、油页岩渣、硫化锑超声分散均匀,将步骤(1)制备的改性混合纤维浸渍在EVA乳液中24-28h,压制干燥制成细丝,然后将细丝和上述抗冻液混合;
(3)将步骤(2)制备的混合物中加入硅烷偶联剂kh550和三聚磷酸钠研磨分散,烘干后和聚乙烯加到造粒机中制成颗粒;
(4)将聚氯乙烯及其剩余物质加到高速混合机中混合均匀,随后加到热炼机中混合塑化,温度控制在130-140℃,再加入步骤(3)制备的产物,混合均匀后加到模腔中进行模压发泡,温度控制在185-190℃,时间为2.5-3min,保压压力为15-18MPa,自然冷却即可得到。
CN201610167182.0A 2016-03-23 2016-03-23 一种耐寒抗冻聚氯乙烯发泡管 Withdrawn CN105968614A (zh)

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