CN105965620A - Heavy bamboo composite board - Google Patents
Heavy bamboo composite board Download PDFInfo
- Publication number
- CN105965620A CN105965620A CN201610563858.8A CN201610563858A CN105965620A CN 105965620 A CN105965620 A CN 105965620A CN 201610563858 A CN201610563858 A CN 201610563858A CN 105965620 A CN105965620 A CN 105965620A
- Authority
- CN
- China
- Prior art keywords
- bamboo
- board
- dash board
- clappers
- base plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 241001330002 Bambuseae Species 0.000 title claims abstract description 529
- 235000017166 Bambusa arundinacea Nutrition 0.000 title claims abstract description 528
- 235000017491 Bambusa tulda Nutrition 0.000 title claims abstract description 528
- 235000015334 Phyllostachys viridis Nutrition 0.000 title claims abstract description 528
- 239000011425 bamboo Substances 0.000 title claims abstract description 528
- 239000002131 composite material Substances 0.000 title claims abstract description 90
- 239000000835 fiber Substances 0.000 claims abstract description 169
- 238000007731 hot pressing Methods 0.000 claims abstract description 70
- 229920005989 resin Polymers 0.000 claims abstract description 42
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- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 36
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- 238000002360 preparation method Methods 0.000 description 19
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- 239000004202 carbamide Substances 0.000 description 9
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- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 9
- 125000003368 amide group Chemical group 0.000 description 8
- 229920000587 hyperbranched polymer Polymers 0.000 description 8
- 229920000962 poly(amidoamine) Polymers 0.000 description 8
- 238000010792 warming Methods 0.000 description 8
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- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 6
- 238000001816 cooling Methods 0.000 description 6
- 230000036541 health Effects 0.000 description 6
- 230000000754 repressing effect Effects 0.000 description 6
- LMYRWZFENFIFIT-UHFFFAOYSA-N toluene-4-sulfonamide Chemical compound CC1=CC=C(S(N)(=O)=O)C=C1 LMYRWZFENFIFIT-UHFFFAOYSA-N 0.000 description 6
- 230000015572 biosynthetic process Effects 0.000 description 5
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- 235000019256 formaldehyde Nutrition 0.000 description 5
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 4
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- 229910021529 ammonia Inorganic materials 0.000 description 3
- RQPZNWPYLFFXCP-UHFFFAOYSA-L barium dihydroxide Chemical compound [OH-].[OH-].[Ba+2] RQPZNWPYLFFXCP-UHFFFAOYSA-L 0.000 description 3
- 229910001863 barium hydroxide Inorganic materials 0.000 description 3
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 3
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- RCHKEJKUUXXBSM-UHFFFAOYSA-N n-benzyl-2-(3-formylindol-1-yl)acetamide Chemical compound C12=CC=CC=C2C(C=O)=CN1CC(=O)NCC1=CC=CC=C1 RCHKEJKUUXXBSM-UHFFFAOYSA-N 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 238000006068 polycondensation reaction Methods 0.000 description 3
- 239000011734 sodium Substances 0.000 description 3
- 229910052708 sodium Inorganic materials 0.000 description 3
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 2
- 206010037660 Pyrexia Diseases 0.000 description 2
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- 241000233866 Fungi Species 0.000 description 1
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- 235000003570 Phyllostachys pubescens Nutrition 0.000 description 1
- 229920002522 Wood fibre Polymers 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000005303 weighing Methods 0.000 description 1
- 239000002025 wood fiber Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27D—WORKING VENEER OR PLYWOOD
- B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
- B27D1/10—Butting blanks of veneer; Joining same along edges; Preparatory processing of edges, e.g. cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
- B27J—MECHANICAL WORKING OF CANE, CORK, OR SIMILAR MATERIALS
- B27J1/00—Mechanical working of cane or the like
- B27J1/003—Joining the cane side by side
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- B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
- B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
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- B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
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- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/42—Layered products comprising a layer of synthetic resin comprising condensation resins of aldehydes, e.g. with phenols, ureas or melamines
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- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/14—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a face layer formed of separate pieces of material which are juxtaposed side-by-side
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- B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
- B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
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- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B37/1284—Application of adhesive
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/02—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising animal or vegetable substances, e.g. cork, bamboo, starch
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B9/00—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00
- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
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- B32B9/04—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B9/045—Layered products comprising a layer of a particular substance not covered by groups B32B11/00 - B32B29/00 comprising such particular substance as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
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- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/51—Elastic
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- B—PERFORMING OPERATIONS; TRANSPORTING
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Landscapes
- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Mechanical Engineering (AREA)
- Forests & Forestry (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Laminated Bodies (AREA)
Abstract
The invention relates to a bamboo board, in particular to a heavy bamboo composite board. The heavy bamboo composite board comprises a bamboo board surface board formed by arranging multiple bamboo fiber strips and conducting hot pressing on the bamboo fiber strips and a bamboo board bottom board arranged under the bamboo board surface board; the bamboo board surface board is provided with a body, surface board end faces, a pressed surface which is exposed to show a bamboo joint shape, a surface board bottom face arranged on the bamboo board bottom board and at least one surface board side face formed by cutting; the bottom board is provided with a bottom board surface connected with the bottom face of the bamboo board surface board, a bottom board bottom face arranged to be opposite to the bottom board surface, bottom board side faces connected with the surface board side faces and bottom board end faces connected with the surface board end faces; the bamboo board bottom board is provided with more than one stress groove; a wood veneer or a bamboo filament or a bamboo bunch or a bamboo sheet or a flattened bamboo type wide-breadth bamboo board or a bamboo board bottom board formed by jointly curing first thermosetting resin and bamboo fiber strips is adopted as the bamboo board bottom board. The heavy bamboo composite board is high in strength and processing efficiency and low in production cost.
Description
Technical field
The present invention relates to a kind of bamboo clappers, particularly relate to a kind of heavy bamboo composite plate.
Background technology
China is bamboo big country, and bamboo yield is big, and has long bamboo utilization history, and bamboo product enriches.Bamboo wood has
The advantage that flexible is good, intensity is big, is commercially made into the raw material of indoor floor, outdoor flooring and furniture etc..But
Bamboo wood is contained within substantial amounts of sugar, protein, and inclusions is enriched, and is therefore highly prone to infringement and the corrosion of bamboo corruption fungus；Wooden
Element, hemicellulose and the existence of cellulose, make the poor dimensional stability of Recombined bamboo material.
For solving above-mentioned technical problem, Chinese patent CN204876310U(2015-12-16) in disclose a kind of carbonized bamboo
Wood fiber bamboo silk composite concrete board, but this product is either from apparent, or from using impression, process time, product to answer
Use and be required for improving.
Summary of the invention
An object of the present invention is to provide that a kind of good stability, process time be short, the heavy bamboo composite plate of low cost.
The two of the purpose of the present invention are to provide that a kind of good stability, process time be short, the system of the heavy bamboo composite plate of low cost
Preparation Method.
The three of the purpose of the present invention are to provide that a kind of good stability, process time be short, the heavy bamboo composite plate of low cost should
With.First technical purpose of the present invention has the technical scheme that
A kind of heavy bamboo composite plate, it includes the bamboo clappers dash board become by hot pressing after many bamboo fibre bar arrangements and is arranged on described
Base plate below bamboo clappers dash board；
Described bamboo clappers dash board has body, dash board end face, exposed being pressed into surface, be arranged on described bamboo clappers with display ring shape
Dash board bottom surface above base plate and the dash board side that at least one is cleaved；Described bamboo clappers dash board is by the first thermosetting
Resin and the cured bamboo clappers dash board being collectively forming of Duo Gen bamboo fibre bar；
Described base plate has at the bottom of the base plate that the backplate surface that is connected with described dash board bottom surface and described backplate surface are oppositely arranged
Bottom panel side that face connects with described dash board side and the base plate end face connected with described dash board end face；Described bamboo clappers base plate
On offer one or more stress groove；Described bamboo clappers base plate is veneer, bamboo silk, bamboo bundle, bamboo chip, flattening bamboo class width bamboo
Plate or by the cured bamboo clappers base plate being collectively forming of the first thermosetting resin and bamboo fibre bar.
The heavy bamboo composite plate of the present invention has at least one side tangent plane, has again natural bamboo grain and shows bamboo
Joint shape face, the intensity of heavy bamboo composite plate is high, and working (machining) efficiency is high.Heavy bamboo composite plate has at least one side tangent plane, passes through side
Cut and obtain required sheet material, and when prior art prepares such sheet material, can only be completed by crosscutting；The present invention compared to existing technology may be used
The swage set loss being cut into plate about 40% with saving cross-cut saw reduces cost, and integral production cost can be substantially reduced.As excellent
Choosing, described many bamboo fibre bar class parallel modes arrangement, it is provided with described many in described bamboo clappers dash board and/or bamboo clappers base plate
Bamboo fibre bar is bonding by line sewing, line braiding, adhesive tape bonding, Hot melt adhesive tape, batten, non-woven fabrics or the bonding splicing of paper slip, folder
Tight device clamping or bamboo fibre bar connector connect the bamboo fibre bar weaving curtain of arrangement.Described class parallel mode includes parallel
Mode and less parallel mode.Because every bamboo fibre bar has natural shape, it is likely difficult to during actual arrangement be substantially parallel.
Inventor finds, when heavy bamboo composite plate is bamboo clappers dash board and bamboo clappers base plate double-layer structure, on bamboo clappers base plate especially
It is that multiple stress grooves with certain depth are offered at the bamboo clappers base plate back side, the integrated stress of heavy bamboo composite plate can be kept further
Balance, prevents bamboo clappers from ftractureing.If positive and negative is all with bamboo fibre bar hot pressing, stablizing of heavy bamboo composite plate can be improved further
Property.
As preferably, it is provided with in described bamboo clappers dash board and crosses many bamboo fibre bars non-parallel at described bamboo fibre bar
Direction has the bamboo fibre bar connector of intensity, and described bamboo fibre bar connector is at adjacent one or the bamboo fibre of more than two
The above-below direction of bar is staggered.
Described crossing includes horizontal through or tilts through in the angle less than right angle with bamboo fibre bar.
By bamboo fibre bar connector by bamboo fibre bar knitting arrangement well-thought-out plan ribbon weaving curtain, can be greatly improved and mat formation
Efficiency, makes the intensity of bamboo clappers dash board increase simultaneously, such that it is able to reduce the thickness of bamboo clappers dash board further, thus improves and adds work efficiency
Rate, and make cost be substantially reduced.
It is highly preferred that the width of described stress groove is more than 1mm, the degree of depth is more than 4mm；The spacing distance of adjacent stress groove
For 5-20cm.
Inventor finds, for the bamboo clappers dash board prepared on the basis of selecting the bamboo fibre bar of one fixed width and thickness and bamboo clappers
Base plate, prepares specific width, the stress groove of the degree of depth on bamboo clappers base plate and controls the spacing distance of adjacent stress groove simultaneously, permissible
Further keep the integrated stress balance of heavy bamboo composite plate, prevent bamboo clappers from ftractureing, improve stablizing of heavy bamboo composite plate further
Property.As preferably, the thickness of described bamboo clappers dash board or bamboo clappers base plate is 2-8mm.
Relative to top layer or the underlayer thickness of existing heavy bamboo composite plate, the thickness of bamboo clappers dash board or bamboo clappers base plate reduces, can
So that cost is substantially reduced.
As preferably, the thickness of described bamboo fibre bar is 1-8mm, and width is 1-99mm.
Width and the thickness of bamboo fibre bar of the present invention are little, make the bamboo clappers texture being eventually fabricated finer and smoother, and make follow-up leaching
Glue and hot pressing time shorten, thus improve working (machining) efficiency, reduce cost bamboo fibre of the present invention bar and can be blocked by former bamboo
Hack blue or green de-etiolation carbonization to discongest dry operation and be prepared from, can present not according to raw-material form
Same ring shape, so that bamboo clappers dash board has natural bamboo grain and shows ring shape face.Bamboo of the present invention
Ribbon is different according to width, can be categorized as bamboo clappers, bamboo chip or bamboo silk successively according to width size artificially.
As preferably, between described bamboo clappers dash board and bamboo clappers base plate, it is additionally provided with central layer；Described bamboo clappers dash board and described bamboo
The first thermoset resin layer or the second thermoset resin layer it is provided with between plate base plate；Or described bamboo clappers dash board, central layer and institute
State and between bamboo clappers base plate, be provided with the first thermoset resin layer or the second thermoset resin layer.
Thermosetting resin, produces chemical change, gradually hardened forming after referring to resin heating, then is heated and does not softens, also
Undissolvable a kind of resin.When preparing bamboo clappers dash board or bamboo clappers base plate, by thermosetting resin applying glue on bamboo fibre bar, this heat
Thermosetting resin is referred to as the first thermosetting resin.Bamboo clappers dash board and bamboo clappers base plate between layers or bamboo clappers dash board, bamboo clappers core
Plate and bamboo clappers base plate be provided with thermosetting resin glue-line between layers, the glue that this thermosetting resin glue-line uses is referred to as second
Thermosetting resin, is different from the thermosetting resin adhesive used during bamboo fibre bar is woven into curtain.Different parts at bamboo clappers is executed
Add identical thermosetting resin adhesive, dimensional stability when can improve bamboo clappers hot pressing and after hot pressing and elastic modelling quantity.
Applying glue can be glue spraying, can also be impregnation, can also be plastic roll, determines according to raw material, if raw material is bamboo
Sheet, resin application methods can be glue spraying, plastic roll or impregnation, if bamboo silk, is then impregnation, if bamboo clappers is then plastic roll.
Between bamboo clappers dash board and central layer arrange thermosetting resin can and biological material central layer and base plate between arrange
Thermosetting resin identical, it is also possible to different.When difference, the variety classes that when should select hot pressing, mutual amalgamation is good.
As preferably, described central layer is biological material central layer, integrated selected from bamboo cord wood, bamboo wood, plank, timber
Material, timber laminated timber, fibre board, particieboard, multi-layer sheet, oriented wood chipboard, bamboo clappers, block structure and the Lignum seu Ramulus Cunninghamiae Lanceolatae with thickness
Bar weaving curtain or bamboo fibre bar weaving curtain.Biological material central layer is selected to be easy to subsequent thermal compacting standby.
As preferably, described first thermoset resin layer or the second thermoset resin layer are phenolic resin glue, tripolycyanamide
Formaldehyde resin, Lauxite or cyanurotriamide modified Lauxite.
As preferably, the preparation method of cyanurotriamide modified Lauxite (modified MUF adhesive) is:
Mass concentration of weighing the most by weight be the formalin 100 parts of 36.5-37.4wt%, mass concentration be 30-50wt%
Alkaline substance solution 0.1-0.5 part and 0.3-0.6 part Hyperbranched Polymer with Terminal Amido PAMAM, put into reactor, unlatching is stirred
Mix；
Add 1-4 part hexachlorocyclotriph,sphazene the most by weight, be warming up to 50-55 DEG C, when being warming up to 75-85 DEG C voluntarily, add 35-
55 parts of tripolycyanamide, are continuously heating to 90-95 DEG C, react to obtain preliminary condensation polymer；
C. in above-mentioned preliminary condensation polymer, add 40-45 part tripolycyanamide, and add 0.6-0.9 part para toluene sulfonamide, obtain
Second condensation polymer；
D. it is cooled to the second condensation polymer when 70-75 DEG C add 20-30 part carbamide, continues reaction 8-12min, be cooled to 30-50
DEG C time plastic emitting.
The present invention uses para toluene sulfonamide, Hyperbranched Polymer with Terminal Amido PAMAM modified, adds urine stage by stage by several times
Element, tripolycyanamide and formaldehyde, repeatedly feed intake, and the intermediates content making modified muf resin glue in preparation process is maximum, thus can
To improve timber intensity, wearability and service life；Utilize the intramolecular a large amount of activity officials of Hyperbranched Polymer with Terminal Amido PAMAM
Can roll into a ball and the highly branched characteristic of its structure carrys out modified muf resin, make the performance enhancement of resin, stability improves, free formaldehyde
Burst size is effectively controlled；The Recombinant Wood burst size of methanal using modification MUF adhesive of the present invention to process is less than 0.2mg/L,
Reach Japan's F ☆ ☆ ☆ ☆ standard.
As preferably, described bamboo clappers base plate is bamboo fibre bar weaved hot-pressing plate, and described bamboo fibre bar weaved hot-pressing plate sets
Being equipped with the bamboo fibre bar connector in the non-parallel direction of described bamboo fibre bar with intensity, described bamboo fibre bar connector is in phase
The above-below direction of the bamboo fibre bar of adjacent one or more than two is staggered.
By bamboo fibre bar connector by bamboo fibre bar knitting arrangement well-thought-out plan ribbon weaving curtain, can be greatly improved and mat formation
Efficiency, makes the intensity of bamboo clappers dash board increase simultaneously, such that it is able to reduce the thickness of bamboo clappers dash board further, thus improves and adds work efficiency
Rate, and make cost be substantially reduced.
As preferably, described bamboo fibre bar connector is bamboo silk, cotton thread or thin wire.
As preferably, described bamboo clappers dash board is formed by bamboo fibre bar weaving curtain hot pressing more than one layer or two-layer.
A kind of preparation method of heavy bamboo composite plate, including following preparation process:
(1) bamboo clappers dash board is prefabricated: by bamboo fibre bar by having the bamboo fibre of intensity in the non-parallel direction of described bamboo fibre bar
Bar connector is woven into bamboo fibre bar weaving curtain；(2) it is dried: described bamboo fibre bar weaving curtain is sent into and is dried to moisture content 6-
10%, obtain bamboo clappers dash board drying plate；
(3) prepared by bamboo clappers base plate；
(4) hot-press solidifying；
(5) take care of health；
(6) side is cut: heavy bamboo composite plate width as required carries out cutting fixed width in the side of bamboo fibre bar weaved hot-pressing plate.
The present invention selects the bamboo fibre bar that thickness is less, by bamboo fibre bar connector by bamboo fibre bar knitting arrangement well-thought-out plan
Ribbon weaving curtain, can be greatly improved efficiency of mating formation, and makes the intensity of bamboo clappers dash board increase simultaneously, makes the bamboo clappers stricture of vagina being eventually fabricated
Manage finer and smoother, and make follow-up impregnation and hot pressing time shorten；Prior art is typically the bigger bamboo cane of first dry width, then
Impregnation, then hot repressing again, hot pressing time is long, and during hot pressing can only cold enter cold go out, need after hot pressing with cold water lower the temperature, cooling
During also can occur bubble layering；And also to be again dried to control moisture content after prior art hot pressing, the most whole
Body efficiency is low, and production cost is high.The present invention, also by arranging side tangent plane, has therefore saved prior art cross-cut saw and has been cut into plate 40% left side
Right swage set loss reduces cost.Therefore, the present invention can improve working (machining) efficiency, reduces cost；And make bamboo clappers dash board have
Natural bamboo grain and show ring shape face.
As preferably, bamboo fibre bar weaving curtain is impregnated the first thermosetting tree prefabricated including by described step (1) bamboo clappers dash board
Fat obtains bamboo clappers dash board precoated plate.
According to hot repressing after bamboo fibre bar impregnation, bamboo clappers dash board and the heat stability of heavy bamboo composite plate can be improved.
As preferably, after step (4) hot-press solidifying completes, on bamboo clappers base plate, offer stress groove.So it is more beneficial for multiple
Close the Stress Release at the mainboard back side.
As preferably, the preparation of described bamboo clappers base plate includes that bamboo clappers base plate is prefabricated and dry；
Bamboo clappers base plate is prefabricated to be included non-flat by described bamboo fibre bar of the bamboo fibre bar of thickness 1-8mm, width 1-99mm
Line direction has the bamboo fibre bar connector of intensity and is woven into bamboo fibre bar weaving curtain, by bamboo fibre bar weaving curtain dipping the first heat
Thermosetting resin obtains bamboo clappers base plate precoated plate；
It is dried and includes sending into described bamboo clappers base plate precoated plate being dried to moisture content 6-10%, obtain bamboo clappers base plate drying plate.
As preferably, before described hot pressing, first between bamboo clappers dash board and bamboo clappers base plate, apply the second thermoset resin layer.
The present invention depends on former the need of applying described second thermosetting resin between bamboo clappers dash board and bamboo clappers base plate
Material；If the bamboo fibre bar weaving curtain not impregnation in step (1), need at layer and layer before bamboo clappers dash board and bamboo clappers base plate hot pressing
Between carry out hot pressing again after first applying glue；If to the bamboo fibre bar weaving curtain impregnation in step (1), bamboo clappers dash board and bamboo clappers base plate
Before hot pressing between the layers can with applying glue can not also applying glue, identical glue can be applied, it is also possible to apply different glue.
The hot-press solidifying of the present invention can be to use three kinds of modes:
The first is that heat is entered heat and gone out, and finger pressure machine need not be lowered the temperature, and temperature is between 120-180, and moisture content needs between 6-10%,
Will not put bubble bubble, production efficiency is high, and conventional hot press is the most permissible.
The second be heat enter cold go out, need the hot press by continuous way, production efficiency is high, and finger pressure machine divides two sections, and leading portion is
Heating up, latter one section is cooling, and moisture content can be between 6-20%, between temperature 120-180.
The third be cold enter cold go out, press need cooling, temperature is between 120-180, and moisture content is at 6-20%.
For above-mentioned three kinds of modes, technological process is:
The first heat is entered heat and is gone out: charging hot press hot pressing discharging；
The second heat enter cold go out: charging hot press hot-pressing thermal press cooling discharge；
The third cold enter cold go out: charging hot press heat hot press insulation hot pressing hot press cooling discharge.
The present invention is dried hot repressing again by first impregnation, and controls hot compression parameters, makes the hot-press solidifying entirety time shorter；Leaching
It is dried again after glue, then hot repressing, heat can be entered with hot pressing intermittent fever and go out.
As preferably, described bamboo clappers dash board drying plate is placed on the top of central layer, at hot pressing pressure 3-6MPa/cm2, heat
Pressure temperature 120-170 DEG C carries out hot pressing, hot pressing time 10-20min, obtains bamboo fibre bar weaved hot-pressing plate.After hot pressing completes, bamboo
Plate dash board thickness is 2-8mm, and core thickness is 2-8mm, and heavy bamboo composite plate integral thickness is 9-20mm.
As preferably, the width of described bamboo fibre bar weaving curtain is 0.6-2m.
Time prepared by existing technique, top layer width is generally about 10cm, and bamboo fibre bar weaving curtain of the present invention compares existing skill
Art wants width at least more than 6-12 times, and can complete with high efficiency hot pressing, and the production time can reduce 30% compared to existing technology
Above, production efficiency is greatly improved.
As preferably, described step (4) hot pressing speed 1.2-1.6min/mm.
During hot pressing, control hot pressing speed, be possible to prevent sheet material hot pressing bubbling.As the most preferably, inventor also exists
Use vent pads net draining steam during hot pressing, prevent sheet material from bubbling further and be layered.
As preferably, that central layer preparation includes first weaving preparation block structure and there is certain thickness Lignum seu Ramulus Cunninghamiae Lanceolatae bar weaving curtain
Or bamboo cane weaving curtain, then impregnate the second thermosetting resin, be re-fed into hot pressing.
As preferably, bamboo clappers dash board drying plate is placed on before the top of bamboo clappers base plate carries out hot pressing, does at bamboo clappers dash board
The bottom surface of dry plate or the end face of bamboo clappers base plate coat the first thermosetting resin or the second thermosetting resin.
As preferably, described in take care of health and include release thermal stress 3-7 days that takes care of health.
A kind of application of heavy bamboo composite plate, including described heavy bamboo composite plate being used for furniture-plates, decorative board for wall, furred ceiling or
Floor.
As preferably, described heavy bamboo composite plate is when floor, and composite bamboo floor is in bottom panel side, bottom panel side and part
Dash board side, base plate end face or base plate end face and part dash board end face have along composite bamboo floor length direction or width
The tenon mouth structure that both sides process.
In sum, the method have the advantages that
1, the heavy bamboo composite plate of the present invention has at least one side tangent plane, has again natural bamboo grain and shows ring
Shape face, the intensity of heavy bamboo composite plate is high, and working (machining) efficiency is high.Heavy bamboo composite plate has at least one side tangent plane, therefore saves
Prior art cross-cut saw is cut into the swage set loss of plate about 40% and reduces cost, and integral production cost can reduce about 70%；
2, the present invention selects thickness and the less bamboo fibre bar of width, by bamboo fibre bar connector by bamboo fibre bar knitting arrangement
Well-thought-out plan ribbon weaving curtain, can be greatly improved efficiency of mating formation, and makes the intensity of bamboo clappers dash board increase simultaneously, makes the bamboo being eventually fabricated
Plate texture is finer and smoother, and makes follow-up applying glue and hot pressing time shorten；The present invention is dried hot repressing again by first applying glue, and controls
Hot compression parameters, makes the hot-press solidifying entirety time shorter；It is dried again after applying glue, then hot repressing, and heat can be entered with hot pressing intermittent fever
Going out, therefore whole efficiency is high, and production cost is low.
Accompanying drawing explanation
Fig. 1 is bamboo fibre bar connector of the present invention horizontal through bamboo fibre bar upper and lower at an adjacent bamboo fibre bar
The staggered double-deck heavy bamboo composite plate structure schematic diagram in direction；
Fig. 2 is that bamboo fibre bar connector of the present invention is horizontal through bamboo fibre bar and at adjacent two bamboo fibre bars (being spaced)
The staggered double-deck heavy bamboo composite plate one structural representation of above-below direction；
Fig. 3 is that bamboo fibre bar connector of the present invention is horizontal through bamboo fibre bar and at adjacent two bamboo fibre bars (being spaced two)
The staggered double-deck heavy bamboo composite plate one structural representation of above-below direction；
Fig. 4 is that bamboo fibre bar connector of the present invention is horizontal through bamboo fibre bar and at adjacent three bamboo fibre bars (being spaced)
The staggered double-deck heavy bamboo composite plate one structural representation of above-below direction；
Fig. 5 is that bamboo fibre bar connector of the present invention is horizontal through bamboo fibre bar and at adjacent three bamboo fibre bars (being spaced two)
The staggered double-deck heavy bamboo composite plate one structural representation of above-below direction；
Fig. 6 is that bamboo fibre bar connector of the present invention is horizontal through bamboo fibre bar and at adjacent three bamboo fibre bars (being spaced three)
The staggered double-deck heavy bamboo composite plate one structural representation of above-below direction；
Fig. 7 is that bamboo fibre bar connector of the present invention tilts through bamboo fibre bar and at an adjacent bamboo fibre bar (being spaced)
The staggered double-deck heavy bamboo composite plate one structural representation of above-below direction；
Fig. 8 is that bamboo fibre bar connector of the present invention tilts through bamboo fibre bar and at adjacent two bamboo fibre bars (being spaced)
The staggered double-deck heavy bamboo composite plate one structural representation of above-below direction；
Fig. 9 is that bamboo fibre bar connector of the present invention tilts through bamboo fibre bar and at adjacent two bamboo fibre bars (being spaced two)
The staggered double-deck heavy bamboo composite plate one structural representation of above-below direction；
Figure 10 is that bamboo fibre bar connector of the present invention tilts through bamboo fibre bar and at adjacent three bamboo fibre bars (interval one
Root) the staggered double-deck heavy bamboo composite plate one structural representation of above-below direction；
Figure 11 is that bamboo fibre bar connector of the present invention tilts through bamboo fibre bar and at adjacent three bamboo fibre bars (interval two
Root) the staggered double-deck heavy bamboo composite plate one structural representation of above-below direction；
Figure 12 is that bamboo fibre bar connector of the present invention tilts through bamboo fibre bar and at adjacent three bamboo fibre bars (interval three
Root) the staggered double-deck heavy bamboo composite plate one structural representation of above-below direction；
Figure 13 is bamboo fibre bar connector of the present invention horizontal through bamboo fibre bar and at the upper and lower of an adjacent bamboo fibre bar
To the heavy bamboo composite plate one structural representation of staggered three-decker；
Figure 14 is the heavy bamboo composite plate schematic diagram of double-layer structure of the present invention；
Figure 15 is that heavy bamboo composite plate of the present invention applies the joggle assembly schematic diagram on floor.
Detailed description of the invention
As shown in Fig. 1-Figure 15, heavy bamboo composite plate include being arranged by many bamboo fibre bars 01 after hot pressing become bamboo clappers dash board
1 and be arranged on the bamboo clappers base plate 2 below bamboo clappers dash board 1；Bamboo clappers dash board have body 10, dash board end face 14, exposed with display
Ring shape be pressed into the dash board bottom surface 12 that surface 11 is connected and the dash board side that at least one is cleaved with base plate
13；Base plate 2 has the base plate bottom surface that the backplate surface 21 being connected with bamboo clappers dash board bottom surface 12 is oppositely arranged with backplate surface 21
22 bottom panel side 23 connected with dash board side 13 and the base plate end face 24 connected with dash board end face 14.
Bamboo clappers base plate 2 can be veneer, bamboo silk, bamboo bundle, bamboo chip, flattening bamboo class wide format bamboo clappers or by the first thermosetting
Property resin and the cured bamboo clappers base plate being collectively forming of bamboo fibre bar.Inventor finds through experiment, if positive and negative is all to use bamboo
Ribbon hot pressing, can improve the stability of heavy bamboo composite plate further.Bamboo clappers base plate is bamboo fibre bar weaved hot-pressing plate, and bamboo is fine
It is provided with the bamboo fibre bar connector in the non-parallel direction of bamboo fibre bar with intensity, bamboo fibre bar on dimension bar weaved hot-pressing plate
Connector is staggered at the above-below direction of adjacent one or the bamboo fibre bar of more than two.
As shown in figure 14, when heavy bamboo composite plate is the double-layer structure including bamboo clappers dash board 1 and bamboo clappers base plate 2, in order to add
The stress equilibrium of strong heavy bamboo composite plate and stability, offer many in the bottom at the heavy bamboo composite plate back side i.e. bamboo clappers base plate 2
Bar stress groove 25, stress groove 25 can be evenly arranged, and the width of stress groove 25 is more than 1mm, and the degree of depth is more than 4mm；Adjacent should
The spacing distance of power groove 25 is 5-20cm.
As shown in Fig. 1-Figure 12, many bamboo fibre bar 01 class parallel mode arrangements, it is provided with in bamboo clappers dash board 1 and crosses many
Bamboo fibre bar 01 also has the bamboo fibre bar connector 02 of intensity in the non-parallel direction of bamboo fibre bar 01, bamboo fibre bar connector
02 is staggered at the above-below direction of adjacent one or the bamboo fibre bar 01 of more than two.Cross include horizontal through or and bamboo
Ribbon tilts through in the angle less than right angle.
In order to make the bamboo clappers texture being eventually fabricated finer and smoother, make follow-up impregnation and hot pressing time shorten, thus improve processing
Efficiency, reduces cost；And make bamboo clappers dash board have natural bamboo grain and show ring shape face；Reduce bamboo fine
The width of dimension bar and thickness, the thickness controlling bamboo fibre bar is 1-8mm, and width is 1-99mm.The thickness of bamboo clappers dash board 1 is 2-
8mm.Heavy bamboo composite plate integral thickness is 9-20mm.
Bamboo clappers dash board 1 is the bamboo fibre bar weaving curtain hot pressing of bamboo fibre bar weaving curtain hot pressing more than one layer or two-layer
Plate.As shown in figs 1 to 6, bamboo fibre bar connector hangs down with bamboo fibre bar mutually horizontal through bamboo fibre bar, bamboo fibre bar connector
Directly, and bamboo fibre bar connector 02 is staggered at the above-below direction of adjacent one or the bamboo fibre bar 01 of more than two,
Can be such as every 1, two or three braidings, be spaced one, two or three.
As shown in Fig. 7-Figure 12, bamboo fibre bar connector tilts through bamboo fibre bar, bamboo fibre bar connector and bamboo fibre
The angle of bar is less than 90 degree, and upper and lower at the bamboo fibre bar 01 of adjacent one or more than two of bamboo fibre bar connector 02
Direction is staggered, such as, can be every 1, two or three braidings, be spaced one, two or three.Bamboo fibre bar connects
Part 02 can be selected from bamboo silk, cotton thread or thin wire.
Heavy bamboo composite plate can be the structure of more than two-layer.As shown in figure 13, between bamboo clappers dash board 1 and bamboo clappers base plate 2 also
It is provided with central layer 3.Central layer 3 is biological material central layer, selected from fibre board, particieboard, Recombinant Wood veneer or block structure
And the Lignum seu Ramulus Cunninghamiae Lanceolatae bar weaving curtain with thickness or bamboo cane weaving curtain.
In order to improve the intensity of bamboo clappers, it is also possible to be provided with the first thermosetting further between bamboo clappers dash board 1 and central layer 3
Resin bed or the second thermoset resin layer；Or it is provided with the first thermosetting tree between bamboo clappers dash board 1, central layer 3 and bamboo clappers base plate 2
Lipid layer or the second thermoset resin layer.The thermosetting resin arranged between bamboo clappers dash board and central layer can be with biological material central layer
With the thermosetting resin of setting is identical between base plate, it is also possible to different.When difference, when should select hot pressing, mutual amalgamation is good
Variety classes.
The heavy bamboo composite plate of preparation may be used for multiple occasion, such as furniture-plates, decorative board for wall, furred ceiling or floor.Weight
Bamboo composite plate is when floor, and composite bamboo bamboo clappers is at bottom panel side 23, bottom panel side 23 and part dash board side 13, base plate end face
24 or base plate end face 24 and part dash board end face 14 there are the both sides along composite bamboo floor length direction or width and process
The tenon mouth structure 10 come.When composite bamboo floor actual installation of the present invention uses, according to carrying out Tenon assembling shown in Figure 15.
Embodiment one
The preparation method of heavy bamboo composite plate, including following preparation process:
(1) bamboo clappers dash board is prefabricated: the bamboo fibre bar connector 02 that the non-parallel direction at bamboo fibre bar has intensity crosses thickness
Degree 1mm, the bamboo fibre bar 01 of width 1mm are woven into bamboo fibre bar weaving curtain；The width of bamboo fibre bar weaving curtain is 0.6m；
(2) it is dried: bamboo clappers dash board precoated plate is sent into and is dried to moisture content 6%, obtain bamboo clappers dash board drying plate；
(3) prepared by base plate；
(4) hot pressing: bottom bamboo clappers dash board or bamboo clappers base plate top apply thermosetting resin adhesive, by bamboo clappers dash board drying plate place
Above bamboo clappers base plate, at hot pressing pressure 3MPa/cm2, hot pressing temperature 170 DEG C carry out hot pressing, hot pressing time 20min, obtain
Bamboo fibre bar weaved hot-pressing plate；Hot-press solidifying offers stress groove 25 at the bamboo clappers base plate back side after completing；
(5) take care of health；
(6) side is cut: heavy bamboo composite plate width as required carries out cutting fixed width in the side of bamboo fibre bar weaved hot-pressing plate.
Embodiment two
The preparation method of heavy bamboo composite plate, including following preparation process:
(1) bamboo clappers dash board is prefabricated: the bamboo fibre bar connector 02 that the non-parallel direction at bamboo fibre bar has intensity crosses thickness
Degree 4mm, the bamboo fibre bar 01 of width 10mm are woven into bamboo fibre bar weaving curtain, and bamboo fibre bar weaving curtain is impregnated the first thermosetting
Resin obtains bamboo clappers dash board precoated plate；The width of bamboo fibre bar weaving curtain is 2m；
(2) it is dried: bamboo clappers dash board precoated plate is sent into and is dried to moisture content 10%, obtain bamboo clappers dash board drying plate；
(3) prepared by base plate；
(4) hot pressing: bamboo clappers dash board drying plate is placed on the top of bamboo clappers base plate, at hot pressing pressure 6MPa/cm2, hot pressing temperature
120 DEG C carry out hot pressing, hot pressing time 10min, obtain bamboo fibre bar weaved hot-pressing plate；Hot-press solidifying is carried on the back at bamboo clappers base plate after completing
Stress groove 25 is offered in face；
(5) take care of health；
(6) side is cut: heavy bamboo composite plate width as required carries out cutting fixed width in the side of bamboo fibre bar weaved hot-pressing plate.
Embodiment three
The preparation method of heavy bamboo composite plate, including following preparation process:
(1) bamboo clappers dash board is prefabricated: the bamboo fibre bar connector 02 that the non-parallel direction at bamboo fibre bar has intensity crosses thickness
Degree 2mm, the bamboo fibre bar 01 of width 15mm are woven into bamboo fibre bar weaving curtain, and bamboo fibre bar weaving curtain is impregnated the first thermosetting
Resin obtains bamboo clappers dash board precoated plate；The width of bamboo fibre bar weaving curtain is 1.5m；
(2) it is dried: bamboo clappers dash board precoated plate is sent into and is dried to moisture content 8%, obtain bamboo clappers dash board drying plate；
(3) prepared by base plate；
(4) hot pressing: bamboo clappers dash board drying plate is placed on the top of bamboo clappers base plate, at hot pressing pressure 5MPa/cm2, hot pressing temperature
140 DEG C carry out hot pressing, hot pressing time 15min, obtain bamboo fibre bar weaved hot-pressing plate；Hot-press solidifying is carried on the back at bamboo clappers base plate after completing
Stress groove 25 is offered in face；
(5) take care of health；
(6) side is cut: heavy bamboo composite plate width as required carries out cutting fixed width in the side of bamboo fibre bar weaved hot-pressing plate.
Embodiment four
With embodiment one, except for the difference that the width of bamboo fibre bar 01 is 99mm, is provided with between bamboo clappers dash board 1 and bamboo clappers base plate 2
Central layer 3, is provided with the first thermoset resin layer or the second thermoset resin layer between bamboo clappers dash board 1 and bamboo clappers base plate 2；Or
The first thermoset resin layer or the second thermoset resin layer it is provided with between bamboo clappers dash board 1, central layer 3 and bamboo clappers base plate 2.
First thermoset resin layer or the second thermoset resin layer are phenolic resin glue, melamine resin, urea aldehyde
Resin or cyanurotriamide modified Lauxite.
The preparation method of cyanurotriamide modified Lauxite (modified MUF adhesive) is:
A. formalin 100 parts that mass concentration is 36.5wt%, the mass concentration of being weighed by weight portion is the basic species of 30wt%
0.1 part and 0.3 part Hyperbranched Polymer with Terminal Amido PAMAM of matter solution, puts into reactor, opens stirring；Alkaline matter is hydrogen-oxygen
Change sodium, potassium hydroxide, calcium hydroxide, barium hydroxide or ammonia；
B. add 1 part of hexachlorocyclotriph,sphazene, be warming up to 50 DEG C, when being warming up to 75 DEG C voluntarily, add 35 parts of tripolycyanamide, continue to rise
Temperature, to 90 DEG C, reacts to obtain preliminary condensation polymer；
C. in above-mentioned preliminary condensation polymer, add 40 parts of tripolycyanamide, and add 0.6 part of para toluene sulfonamide, obtain the second polycondensation
Thing；
D. it is cooled to the second condensation polymer when 70 DEG C add 20 parts of carbamide, continues reaction 8min, be cooled to plastic emitting when 30 DEG C.
The present invention uses para toluene sulfonamide, Hyperbranched Polymer with Terminal Amido PAMAM modified, adds urine stage by stage by several times
Element, tripolycyanamide and formaldehyde, repeatedly feed intake, and the intermediates content making modified muf resin glue in preparation process is maximum, thus can
To improve timber intensity, wearability and service life；Utilize the intramolecular a large amount of activity officials of Hyperbranched Polymer with Terminal Amido PAMAM
Can roll into a ball and the highly branched characteristic of its structure carrys out modified muf resin, make the performance enhancement of resin, stability improves, free formaldehyde
Burst size is effectively controlled；The Recombinant Wood burst size of methanal using modification MUF adhesive of the present invention to process is less than 0.2mg/L,
Reach Japan's F ☆ ☆ ☆ ☆ standard.
Embodiment five
With embodiment one and four, except for the difference that step (1) also includes that bamboo fibre bar weaving curtain is impregnated the first thermosetting resin obtains
To bamboo clappers dash board precoated plate；The first thermoset resin layer or the second thermosetting it is provided with between bamboo clappers dash board 1 and bamboo clappers base plate 2
Resin bed；Or it is provided with the first thermoset resin layer or the second thermosetting tree between bamboo clappers dash board 1, central layer 3 and bamboo clappers base plate 2
Lipid layer.
First thermoset resin layer or the second thermoset resin layer are phenolic resin glue, melamine resin, urea aldehyde
Resin or cyanurotriamide modified Lauxite.
The preparation method of cyanurotriamide modified Lauxite (modified MUF adhesive) is:
A. formalin 100 parts that mass concentration is 37.4wt%, the mass concentration of being weighed by weight portion is the basic species of 50wt%
0.5 part and 0.6 part Hyperbranched Polymer with Terminal Amido PAMAM of matter solution, puts into reactor, opens stirring；Alkaline matter is hydrogen-oxygen
Change sodium, potassium hydroxide, calcium hydroxide, barium hydroxide or ammonia；
B. add 1 part of hexachlorocyclotriph,sphazene, be warming up to 55 DEG C, when being warming up to 85 DEG C voluntarily, add 55 parts of tripolycyanamide, continue to rise
Temperature, to 95 DEG C, reacts to obtain preliminary condensation polymer；
C. in above-mentioned preliminary condensation polymer, add 45 parts of tripolycyanamide, and add 0.9 part of para toluene sulfonamide, obtain the second polycondensation
Thing；
D. it is cooled to the second condensation polymer when 75 DEG C add 30 parts of carbamide, continues reaction 12min, be cooled to plastic emitting when 50 DEG C.
Embodiment six
With embodiment one, between bamboo clappers dash board 1 and central layer 3, except for the difference that it is provided with the first thermoset resin layer or the second thermosetting
Property resin bed；Or it is provided with the first thermoset resin layer or the second thermosetting between bamboo clappers dash board 1, central layer 3 and bamboo clappers base plate 2
Resin bed.
First thermoset resin layer or the second thermoset resin layer are phenolic resin glue, melamine resin, urea aldehyde
Resin or cyanurotriamide modified Lauxite.
The preparation method of cyanurotriamide modified Lauxite (modified MUF adhesive) is:
A. formalin 100 parts that mass concentration is 36.9wt%, the mass concentration of being weighed by weight portion is the basic species of 40wt%
0.4 part and 0.5 part Hyperbranched Polymer with Terminal Amido PAMAM of matter solution, puts into reactor, opens stirring；Alkaline matter is hydrogen-oxygen
Change sodium, potassium hydroxide, calcium hydroxide, barium hydroxide or ammonia；
B. add 3 parts of hexachlorocyclotriph,sphazenes, be warming up to 53 DEG C, when being warming up to 80 DEG C voluntarily, add 45 parts of tripolycyanamide, continue to rise
Temperature, to 92 DEG C, reacts to obtain preliminary condensation polymer；
C. in above-mentioned preliminary condensation polymer, add 43 parts of tripolycyanamide, and add 0.8 part of para toluene sulfonamide, obtain the second polycondensation
Thing；
D. it is cooled to the second condensation polymer when 72 DEG C add 20-30 part carbamide, continues reaction 9min, be cooled to plastic emitting when 40 DEG C.
Comparative example
The processing method of composite plate, comprises the steps:
Step one: select materials
The Phyllostachys pubescens Mazei ex H.de Lebaie leftover pieces produced during bamboo processing, are divided into the bamboo silk of fine strip shape, and scrappy bamboo section, and selecting materials is exactly by bamboo
Silk, bamboo section sort out, and then bamboo silk and bamboo section are carried out hydrothermal treatment consists, and described hydrothermal treatment consists is exactly 90 by bamboo silk and bamboo section
～steaming and decocting 3～5 hours at a temperature of 160 DEG C, the bamboo wood moisture control after process is between 40%～60%, and it is main
Effect is insect protected, mildew-resistant process, reduces the hardness of raw material；Increase the pliability of raw material, reduce the cured matter of bamboo material surface, increase gluing
Intensity；After hydrothermal treatment consists, bamboo silk is selected, bamboo section is chipped, process well-thought-out plan particle；
Step 2: processing bamboo silk
By length coarse and fine separation, bamboo silk being gone out all size, lashes bunchy, what length thickness was close is used for processing dimension
Bamboo silk layer；Bundles of bamboo silk will be lashed be put into drying room and be dried so that it is moisture content is 10～15%, and this bamboo silk is true qualities；
Carry out carbonization in putting carbide furnace into through the bamboo silk of above-mentioned dried, control temperature and time and can control carbonization
In various degree, the bamboo silk after carbonization is light brown or dark-brown；
Bamboo silk urea glue, phenol glue or melamine glue after drying, carbonization carry out impregnation, then are dried, and gel content accounts for
The 2%～6% of raw material gross weight, moisture content is 8%～15%；
Step 3: processing bamboo particle
Bamboo particle being put into drying room be dried so that it is moisture content is 10～15%, bamboo particle uses spraying applications method, passes through
Urea glue, phenol glue or tripolycyanamide glue are sprayed onto the surface of particle with mist by the glue spraying hole of glue mixer upper cover, pass through
The stirring of agitator makes glue progressively tend to being uniformly distributed on particle surface, and gel content accounts for the 8%～15% of bamboo particle gross weight,
Bamboo particle after applying glue was placed on about room temperature lower half an hour；
Step 4: processing bamboo silk composite plate
Volume and densimeter according to bamboo silk composite plate to be made calculate the bamboo silk weight needed for every layer of bamboo silk layer and every layer of bamboo particle
Bamboo particle weight needed for Ceng is also weighed, and makes removable boxlike or frame mold, and monolayer bamboo silk material is loaded mold
In, at one layer of upper berth of monolayer bamboo silk material bamboo particle, bamboo particle repaving one layer of bamboo silk material, bamboo silk layer is staggered with bamboo particle layer folded
Put, somewhat apply vibration and make bamboo silk material and bamboo particle load closely knit formation bamboo silk composite plate just base in mold, tear mold open, more right
The just base binding of bamboo silk composite plate is fixing, and the thickness of the band that binding is used is preferably 0.3～0.5mm；
Being put into by bamboo silk composite plate just base and carry out hot-press solidifying molding in hot press, temperature controls at 85～180 DEG C, the time 6
～20 minutes, bamboo silk composite plate just base is the thickest, and required time is the longest, otherwise bamboo silk composite plate just base is the thinnest, and required time is more
Short, to remove bundling belt, the bamboo silk composite plate dislocation after molding is carried out heat cure in greenhouse, temperature controls 150～200
DEG C, the time is 3～8 hours；
Step 5: saw limit, sanding.
Burr bamboo silk composite plate after hot pressing after cooling, is sawn into the bamboo silk composite plate of all size, then carries out at sanding
Reason.
Table 1 embodiment and comparative example's heavy bamboo composite board product technical parameter
This specific embodiment is only explanation of the invention, and it is not limitation of the present invention, and those skilled in the art exist
As required the present embodiment can be made after reading this specification and there is no the amendment of creative contribution, but as long as in the present invention
Right in all protected by Patent Law.
Claims (9)
1. a heavy bamboo composite plate, it is characterised in that:
It includes the bamboo clappers dash board (1) become by hot pressing after many bamboo fibre bar (01) arrangements and is arranged on described bamboo clappers dash board
(1) the bamboo clappers base plate (2) of lower section；
Described bamboo clappers dash board (1) have body (10), dash board end face (14), exposed with display ring shape be pressed into surface
(11) the dash board bottom surface (12) of described bamboo clappers base plate (2) top and dash board side that at least one is cleaved, it are arranged on
(13)；Described bamboo clappers dash board (1) is for by the first thermosetting resin and the cured bamboo clappers being collectively forming of Duo Gen bamboo fibre bar (01)
Dash board；
Described bamboo clappers base plate (2) has the backplate surface (21) and described backplate surface being connected with described dash board bottom surface (12)
(21) bottom panel side (23) that the base plate bottom surface (22) being oppositely arranged connects with described dash board side (13) and with described table
The base plate end face (24) that plate end face (14) connects；The stress groove (25) of one or more is offered on described bamboo clappers base plate (2)；Described
Bamboo clappers base plate (2) is veneer, bamboo silk, bamboo bundle, bamboo chip, flattening bamboo class wide format bamboo clappers or by the first thermosetting resin and bamboo
The cured bamboo clappers base plate being collectively forming of ribbon (01).
A kind of heavy bamboo composite plate the most according to claim 1, it is characterised in that: described many bamboo fibre bar (01) classes are parallel
Mode arranges, and is provided with described many bamboo fibre bars (01) are passed through line in described bamboo clappers dash board (1) and/or bamboo clappers base plate (2)
Sewing, line braiding, adhesive tape bonding, Hot melt adhesive tape are bonding, batten, non-woven fabrics or the bonding splicing of paper slip, gripping means grips or bamboo
Ribbon connector (02) connects the bamboo fibre bar weaving curtain of arrangement.
A kind of heavy bamboo composite plate the most according to claim 1, it is characterised in that: it is provided with horizontal stroke in described bamboo clappers dash board (1)
Wear many described bamboo fibre bars (01) and there is in the non-parallel direction of described bamboo fibre bar (01) the bamboo fibre bar connection of intensity
Part (02), described bamboo fibre bar connector (02) is handed at the above-below direction of the bamboo fibre bar (01) of adjacent one or more than two
Staggered arrangement arranges.
A kind of composite bamboo plate the most according to claim 1, it is characterised in that: the width of described stress groove is more than 1mm, deeply
Degree is more than 4mm；The spacing distance of adjacent stress groove is 5-20cm.
A kind of heavy bamboo composite plate the most according to claim 1, it is characterised in that: described bamboo clappers dash board (1) and bamboo clappers base plate
(2) central layer (3) it is additionally provided with between；It is provided with the first thermosetting tree between described bamboo clappers dash board (1) and described bamboo clappers base plate (2)
Lipid layer or the second thermoset resin layer；Or it is provided with between described bamboo clappers dash board (1), central layer (3) and described bamboo clappers base plate (2)
First thermoset resin layer or the second thermoset resin layer.
A kind of heavy bamboo composite plate the most according to claim 5, it is characterised in that: described central layer (3) is biological material core
Plate, selected from bamboo cord wood, bamboo wood, plank, timber integrated timber, timber laminated timber, fibre board, particieboard, multi-layer sheet, orientation
Particieboard, bamboo clappers, block structure and the Lignum seu Ramulus Cunninghamiae Lanceolatae bar weaving curtain with thickness or bamboo fibre bar weaving curtain.
A kind of heavy bamboo composite plate the most according to claim 2, it is characterised in that: described bamboo fibre bar connector (02) is bamboo
Silk, cotton thread, batten, tree lace or thin wire.
The application of a kind of heavy bamboo composite plate the most according to claim 1, it is characterised in that: described heavy bamboo composite plate is used for house
Tool plate, decorative board for wall, furred ceiling or bamboo flooring.
The application of a kind of heavy bamboo composite plate the most according to claim 8, it is characterised in that: described heavy bamboo composite plate is used for bamboo
During floor, heavy bamboo composite plate in bottom panel side (23), bottom panel side (23) and part dash board side (13), base plate end face (24),
The both sides that base plate end face (24) and part dash board end face (14) have along heavy bamboo composite plate length direction or width process
The tenon mouth structure (10) come.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610563858.8A CN105965620A (en) | 2016-07-18 | 2016-07-18 | Heavy bamboo composite board |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610563858.8A CN105965620A (en) | 2016-07-18 | 2016-07-18 | Heavy bamboo composite board |
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| CN105965620A true CN105965620A (en) | 2016-09-28 |
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| CN201610563858.8A Pending CN105965620A (en) | 2016-07-18 | 2016-07-18 | Heavy bamboo composite board |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106677403A (en) * | 2016-12-15 | 2017-05-17 | 浙江亚厦装饰股份有限公司 | Suspended ceiling made of bamboo wood fibre plates and installation method |
| CN107443515A (en) * | 2017-07-18 | 2017-12-08 | 湖南城市学院 | A kind of assembled bamboo reinforcement solid wood combined hollow plate and preparation method thereof |
| CN109968470A (en) * | 2019-05-17 | 2019-07-05 | 绵阳市九福门窗有限责任公司 | Solid wood ecological plate and its processing method |
| CN113276229A (en) * | 2021-06-23 | 2021-08-20 | 东北林业大学 | Method for manufacturing sewing wood shaving sandwich composite material |
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| CN113276229A (en) * | 2021-06-23 | 2021-08-20 | 东北林业大学 | Method for manufacturing sewing wood shaving sandwich composite material |
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Application publication date: 20160928 |