CN101486208A - Bamboo wood composite plywood for concrete form panel and manufacturing method thereof - Google Patents
Bamboo wood composite plywood for concrete form panel and manufacturing method thereof Download PDFInfo
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本发明涉及一种混凝土模板用竹木复合胶合板及其制造方法。该竹木复合胶合板具有由第一原木旋切单板和竹帘间隔设置,通过热压制成的本体,所述本体为奇数层,且所述第一原木旋切单板位于本体的表层。该本体外侧还可复合竹席或单板。该竹木复合胶合板的制造方法包括将原木旋切单板、竹帘和/或竹席进行组坯、预压、陈放、热压等步骤。本发明提供的竹木复合胶合板实现了竹材和原木旋切单板的结合,提高了木材和竹材的利用率,同时,使胶合板的性能大幅提高,结构更加稳定,胶合强度和横向静曲强度均有较大的提高;并且在制造过程中无需对竹帘和竹席等进行复杂的浸胶等处理,大大减少了胶粘剂的用量,降低了加工成本,有利于环保。
The invention relates to a bamboo-wood composite plywood for concrete formwork and a manufacturing method thereof. The bamboo-wood composite plywood has a body made of first log rotary-cut veneers and bamboo curtains arranged at intervals and made by hot pressing. The body has an odd number of layers, and the first log rotary-cut veneers are located on the surface of the body. The outside of the body can also be composited with bamboo mat or veneer. The manufacturing method of the bamboo-wood composite plywood comprises the steps of forming raw wood veneers, bamboo curtains and/or bamboo mats, pre-pressing, aging, hot-pressing and the like. The bamboo-wood composite plywood provided by the invention realizes the combination of bamboo and log rotary-cut veneer, improves the utilization rate of wood and bamboo, and at the same time, greatly improves the performance of the plywood, the structure is more stable, and the bonding strength and transverse static bending strength are equal. It has been greatly improved; and in the manufacturing process, there is no need to perform complicated dipping and other treatments on bamboo curtains and bamboo mats, which greatly reduces the amount of adhesives used, reduces processing costs, and is conducive to environmental protection.
Description
技术领域 technical field
本发明属于木材加工领域,尤其涉及一种混凝土模板用竹木复合胶合板及其制造方法,该竹木复合胶合板是一种以人工竹材和木材为原料,通过热压制造的胶合板。The invention belongs to the field of wood processing, and in particular relates to a bamboo-wood composite plywood for concrete formwork and a manufacturing method thereof. The bamboo-wood composite plywood is a plywood produced by hot pressing with artificial bamboo and wood as raw materials.
背景技术 Background technique
结构胶合板包括建筑模板、集装箱地板、汽车车厢地板、木结构覆板等应用于受力构件的胶合板,一般是采用酚醛树脂或异氰酸酯等胶粘剂将木材单板或者竹帘、竹席等胶合之后,再进行热压而制成。其中,竹结构胶合板用量较大,但是其加工工艺复杂,其中对竹材进行的浸胶操作对工艺条件的控制要求高,工艺周期长,胶粘剂用量大,既不利于提高生产效率,降低成本,也不利于环境保护。现有的竹结构胶合板加工工艺主要包括以下工艺流程:Structural plywood includes building formwork, container floor, automobile compartment floor, wooden structure cladding and other plywood applied to stressed components. Generally, wood veneers or bamboo curtains, bamboo mats, etc. are glued together with adhesives such as phenolic resin or isocyanate, and then Made by hot pressing. Among them, bamboo structure plywood is used in a large amount, but its processing technology is complicated. Among them, the dipping operation of bamboo has high requirements on the control of process conditions, the process cycle is long, and the amount of adhesive is large, which is not conducive to improving production efficiency and reducing costs. Not conducive to environmental protection. The existing bamboo structure plywood processing technology mainly includes the following technological process:
原竹→横截→剖竹→开条→去节→去竹青、竹黄→剖篾→制竹帘、竹席→干燥→浸胶→干燥→组坯→热压→陈放→裁边、砂光→检验、入库。Raw bamboo → cross-cutting → cutting bamboo → cutting strips → removing knots → removing bamboo green and yellow → cutting bamboo strips → making bamboo curtains, bamboo mats → drying → dipping → drying → forming blanks → hot pressing → aging → cutting edges, Sanding → inspection, storage.
02219712.5号实用新型专利公开了一种可用作建筑模板的竹木复合细木工板,其是以竹片和木条混合的方式组成芯层,以竹席和竹帘为表层材料,经组坯、涂胶和热压制成的。但是,木条在加工中的锯路损耗较大,利用该实用新型专利公开的技术方案加工大幅面的板材存在一定的困难,而且加工后的板材整体性能较差。No. 02219712.5 utility model patent discloses a bamboo-wood composite blockboard that can be used as a building template. , glued and hot pressed. However, the loss of the sawing path in the processing of the wooden strips is relatively large, and there are certain difficulties in processing large-format boards by using the technical solution disclosed in the utility model patent, and the overall performance of the processed boards is poor.
开发一种新的竹木复合胶合板,将竹材和木材的优良性能结合起来,充分发挥竹材和木材各自的优势,获得质量高、强度高的胶合板,是木材加工领域亟待解决的问题。而且研究如何合理高效地利用木材单板来制造结构胶合板的新工艺,研究如何利用密度低的人工林木材为原材料制造低价高强的结构胶合板,对缓解木材资源利用紧张的局面意义重大。It is an urgent problem to be solved in the field of wood processing to develop a new bamboo-wood composite plywood, combine the excellent properties of bamboo and wood, give full play to the respective advantages of bamboo and wood, and obtain plywood with high quality and high strength. Moreover, it is of great significance to study how to make rational and efficient use of wood veneers to manufacture structural plywood, and to study how to use low-density plantation wood as raw materials to manufacture low-cost and high-strength structural plywood.
发明内容 Contents of the invention
为解决上述技术问题,本发明的目的在于提供一种竹木复合胶合板,该竹木复合胶合板是以木材代替部分竹材,通过原木旋切单板、竹帘和/或竹席胶合热压而成的,该胶合板的结构牢固、强度高,尤其适合于用作混凝土模板。In order to solve the above-mentioned technical problems, the object of the present invention is to provide a kind of bamboo-wood composite plywood, this bamboo-wood composite plywood is to replace part of bamboo with wood, and is formed by gluing and hot-pressing log rotary-cut veneer, bamboo curtain and/or bamboo mat Yes, the plywood has a firm structure and high strength, and is especially suitable for use as a concrete formwork.
本发明的目的还在于提供一种上述竹木复合胶合板的制造方法,该方法采用原木旋切单板和竹材制造竹木复合胶合板,不需要对竹材进行浸胶等操作,具有工艺简单,胶粘剂用量少,木材利用率高等特点。The object of the present invention is also to provide a kind of manufacturing method of above-mentioned bamboo-wood composite plywood, this method adopts log rotary-cut veneer and bamboo to manufacture bamboo-wood composite plywood, does not need to dipping bamboo and other operations, has simple process, adhesive Small amount, high utilization rate of wood and so on.
为达到上述目的,本发明提供了一种竹木复合胶合板,其具有由第一原木旋切单板和竹帘间隔组坯,通过热压制成的本体,其中,该本体为奇数层,且第一原木旋切单板位于本体的表面。In order to achieve the above object, the present invention provides a bamboo-wood composite plywood, which has a body made of the first log rotary-cut veneer and bamboo screen interval blanks, which are made by hot pressing, wherein the body is an odd number of layers, and The first log rotary-cut veneer is located on the surface of the body.
在本发明提供的竹木复合胶合板中,由第一原木旋切单板和竹帘组成的本体对于竹木复合胶合板的强度等力学性能起主要作用。根据本发明的具体技术方案,该本体可以直接作为胶合板最终产品,优选地,为使竹木复合胶合板具有比较平整的表面,本体的两个表面还可以分别复合有一层竹席或第二原木旋切单板,形成竹木复合胶合板的表层。上述竹席或第二原木旋切单板与第一原木旋切单板、竹帘一起通过热压复合,不仅仅为本发明的竹木复合胶合板提供了平整的表面,而且还能够为竹木复合胶合板的力学性能做出一定的贡献。In the bamboo-wood composite plywood provided by the present invention, the body composed of the first log rotary-cut veneer and the bamboo curtain plays a major role in the strength and other mechanical properties of the bamboo-wood composite plywood. According to the specific technical solution of the present invention, the body can be directly used as the final product of plywood. Preferably, in order to make the bamboo-wood composite plywood have a relatively smooth surface, the two surfaces of the body can also be compounded with a layer of bamboo mat or a second log rotation. Cut the veneer to form the surface layer of the bamboo-wood composite plywood. The above-mentioned bamboo mat or the second log rotary-cut veneer is combined with the first log rotary-cut veneer and the bamboo curtain by hot pressing, which not only provides a smooth surface for the bamboo-wood composite plywood of the present invention, but also can provide bamboo and wood The mechanical properties of composite plywood make a certain contribution.
本发明提供的竹木复合胶合板可以满足不同使用环境对胶合板性能的要求,为进一步提高其耐磨性和美观性,可以在竹木复合胶合板的表层上,优选在竹席或第二原木旋切单板的外侧表面上,分别贴覆浸渍纸,该浸渍纸是本领域对板材进行贴面或覆膜时常用的一种材料,例如酚醛树脂浸渍纸、三聚氰胺浸渍纸等。此类浸渍纸是将一定厚度的纸通过浸渍胶粘剂而获得的,浸渍纸中会含有一定量的胶粘剂,可以通过热压或冷压成型。The bamboo-wood composite plywood provided by the present invention can meet the requirements of different use environments on the performance of the plywood. In order to further improve its wear resistance and aesthetics, the bamboo-wood composite plywood can be peeled on the surface of the bamboo-wood composite plywood, preferably on the bamboo mat or the second log. The outer surfaces of the veneers are covered with impregnated paper, which is a commonly used material in the field for veneering or laminating boards, such as phenolic resin impregnated paper, melamine impregnated paper, and the like. This kind of impregnated paper is obtained by impregnating a certain thickness of paper with an adhesive. The impregnated paper will contain a certain amount of adhesive and can be formed by hot pressing or cold pressing.
根据本发明的具体技术方案,本发明所采用的第一原木旋切单板、第二原木旋切单板、竹席和竹帘等均可以采用已经加工成型的成品,也可以根据本领域通常采用的加工工艺进行加工获得。According to the specific technical scheme of the present invention, the first log rotary-cut veneer used in the present invention, the second log rotary-cut veneer, bamboo mats and bamboo curtains, etc. It is obtained by processing using the processing technology.
本发明提供的优选的竹木复合胶合板,可以由第一原木旋切单板、第二原木旋切单板、竹帘和/或竹席按照奇数层组坯后经胶合热压而成,其中,第一原木旋切单板的厚度可以为约1.5-8.0毫米,含水率可以控制为6%-12%,第二原木旋切单板的厚度可以比第一原木旋切单板低,一般为0.5-3.0毫米,含水率可以控制为6%-12%。适合于旋切制造上述第一原木旋切单板和第二原木旋切单板的原木包括速生杨木、马尾松、落叶松、杉木和桉木等中的一种或几种;竹帘的厚度可以控制为1.0-4.5毫米,竹席的厚度可以控制在0.5-2.5毫米,含水率可以控制为6%-12%,其原料可以选用常用的竹材,例如毛竹等。The preferred bamboo-wood composite plywood provided by the present invention can be formed by gluing and hot-pressing the first log rotary-cut veneer, the second log rotary-cut veneer, bamboo curtain and/or bamboo mat according to odd-numbered layer formation, wherein , the thickness of the first log rotary-cut veneer can be about 1.5-8.0 mm, the moisture content can be controlled at 6%-12%, the thickness of the second log rotary-cut veneer can be lower than the first log rotary-cut veneer, generally 0.5-3.0 mm, the moisture content can be controlled to 6%-12%. The logs suitable for rotary cutting to manufacture the first log rotary veneer and the second log rotary veneer include one or more of fast-growing poplar, masson pine, larch, fir and eucalyptus; The thickness can be controlled at 1.0-4.5 mm, the thickness of the bamboo mat can be controlled at 0.5-2.5 mm, and the moisture content can be controlled at 6%-12%. The raw material can be selected from commonly used bamboo materials, such as moso bamboo.
根据本发明的具体技术方案,竹木复合胶合板的本体可以包括至少两层第一原木旋切单板和至少一层竹帘;作为优选的方案,还可以将两层第二原木旋切单板或竹席作为竹木复合胶合板的表层,分别设置在位于表层的第一原木旋切单板的外侧表面(即位于本体表层的两层第一原木旋切单板的不与竹帘接触的表面),此时,第一原木旋切单板位于竹木复合胶合板的次表层:According to the specific technical solution of the present invention, the body of the bamboo-wood composite plywood can include at least two layers of the first log rotary-cut veneer and at least one layer of bamboo curtain; as a preferred solution, two layers of the second log rotary-cut veneer can also be Or the bamboo mat is used as the surface layer of the bamboo-wood composite plywood, and is respectively arranged on the outer surface of the first log rotary-cut veneer positioned at the surface layer (that is, the two layers of the first log rotary-cut veneer positioned at the surface layer of the body are not in contact with the surface of the bamboo curtain. ), at this moment, the first log rotary-cut veneer is positioned at the subsurface layer of the bamboo-wood composite plywood:
其中,1、以竹席作为表层时:该竹木复合胶合板包括两层竹席、至少两层第一原木旋切单板和至少一层竹帘;Wherein, 1. When bamboo mat is used as the surface layer: the bamboo-wood composite plywood comprises two layers of bamboo mat, at least two layers of the first log rotary-cut veneer and at least one layer of bamboo curtain;
2、以第二原木旋切单板作为表层时:该竹木复合胶合板包括两层第二原木旋切单板、至少两层第一原木旋切单板和至少一层竹帘。2. When the second log rotary-cut veneer is used as the surface layer: the bamboo-wood composite plywood includes two layers of the second log rotary-cut veneer, at least two layers of the first log rotary-cut veneer and at least one layer of bamboo curtains.
本发明提供的竹木复合胶合板总层数为奇数,其厚度可以控制为9-28毫米左右;优选的,竹木复合胶合板的总层数(包括竹席和第二原木旋切单板)为3-21层。The total number of layers of the bamboo-wood composite plywood provided by the invention is an odd number, and its thickness can be controlled as about 9-28 millimeters; preferably, the total number of layers of the bamboo-wood composite plywood (comprising bamboo mat and the second log rotary-cut veneer) is 3-21 floors.
在本发明的竹木复合胶合板中,当表层为第一原木旋切单板时,其次表层为竹帘,第一原木旋切单板与竹帘间隔设置,第一原木旋切单板相互之间不接触,竹帘相互之间也不接触;In the bamboo-wood composite plywood of the present invention, when the surface layer is the first rotary-cut veneer log, the second surface layer is a bamboo curtain, the first rotary-cut veneer log and the bamboo curtain are arranged at intervals, and the first rotary-cut veneer log is arranged at intervals. There is no contact between them, and the bamboo curtains do not touch each other;
当表层为竹席时,次表层为第一原木旋切单板,第一原木旋切单板两侧为竹帘和/或竹席,第一原木旋切单板相互之间不接触,竹帘相互之间也不接触;When the surface layer is a bamboo mat, the subsurface layer is the first rotary-cut veneer log, bamboo curtains and/or bamboo mats on both sides of the first rotary-cut veneer log, and the first rotary-cut veneer log does not contact each other, and the bamboo The curtains do not touch each other;
当表层为第二原木旋切单板时,次表层为第一原木旋切单板,竹帘两侧为第一原木旋切单板,第一原木旋切单板相互之间不接触,竹帘相互之间也不接触。When the surface layer is the second log rotary-cut veneer, the subsurface layer is the first log rotary-cut veneer, and both sides of the bamboo curtain are the first log rotary-cut veneer, and the first log rotary-cut veneer does not touch each other, and the bamboo The curtains also do not touch each other.
作为本发明的非限定性的实施例,本发明提供的竹木复合胶合板的组合方式可以举例如下:As a non-limiting embodiment of the present invention, the combined mode of bamboo-wood composite plywood provided by the present invention can be exemplified as follows:
1、竹木复合胶合板为三层时,其可以包括:两层第一原木旋切单板和一层竹帘,其中,表层为第一原木旋切单板,芯层为竹帘;1. When the bamboo-wood composite plywood has three layers, it may include: two layers of the first log rotary-cut veneer and a layer of bamboo curtain, wherein the surface layer is the first log rotary-cut veneer, and the core layer is the bamboo curtain;
2、竹木复合胶合板为五层时,其可以包括:2. When the bamboo-wood composite plywood has five layers, it may include:
(1)三层第一原木旋切单板和两层竹帘,其中,胶合板的表层为第一原木旋切单板,次表层为竹帘,芯层为一层第一原木旋切单板;或者,(1) Three layers of the first log rotary-cut veneer and two layers of bamboo curtains, wherein the surface layer of the plywood is the first log rotary-cut veneer, the subsurface layer is bamboo curtains, and the core layer is a layer of the first log rotary-cut veneer ;or,
(2)两层竹席、两层第一原木旋切单板和一层竹帘,其中,胶合板的表层为竹席,次表层为第一原木旋切单板,芯层为一层竹帘;或者,(2) Two layers of bamboo mats, two layers of the first log rotary-cut veneer and one layer of bamboo curtain, wherein the surface layer of the plywood is bamboo mat, the subsurface is the first log rotary-cut veneer, and the core layer is a layer of bamboo curtain ;or,
(3)两层第一原木旋切单板、一层竹帘和两层第二原木旋切单板,其中,胶合板的表层为第二原木旋切单板,次表层为第一原木旋切单板,芯层为一层竹帘;(3) Two layers of the first log rotary-cut veneer, one layer of bamboo curtain and two layers of the second log rotary-cut veneer, wherein the surface layer of the plywood is the second log rotary-cut veneer, and the sub-surface layer is the first log rotary-cut veneer veneer, the core layer is a layer of bamboo curtain;
3、竹木复合胶合板为七层时,其可以包括:3. When the bamboo-wood composite plywood has seven layers, it may include:
(1)四层第一原木旋切单板和三层竹帘,其中,胶合板的表层为第一原木旋切单板,次表层为竹帘,芯层为间隔设置的两层第一原木旋切单板和一层竹帘,该竹帘位于两层第一原木旋切单板之间;或者,(1) Four layers of the first log rotary veneer and three layers of bamboo curtains, wherein the surface layer of the plywood is the first log rotary veneer, the subsurface is the bamboo curtain, and the core layer is two layers of first log rotary veneers arranged at intervals. cut veneer and a bamboo screen between two layers of the first log peeled veneer; or,
(2)两层竹席、三层第一原木旋切单板和两层竹帘,其中,胶合板的表层为竹席,次表层为第一原木旋切单板,芯层为间隔设置的一层第一原木旋切单板和两层竹帘,该第一原木旋切单板位于两层竹帘之间;或者,(2) Two layers of bamboo mats, three layers of the first log rotary-cut veneer and two layers of bamboo curtains, wherein the surface layer of the plywood is bamboo mat, the subsurface is the first log rotary-cut veneer, and the core layer is a set at intervals. A layer of first log rotary-cut veneer and two layers of bamboo curtains, the first log rotary-cut veneer is located between the two layers of bamboo curtains; or,
(3)两层第二原木旋切单板、三层第一原木旋切单板和两层竹帘,其中,胶合板的表层为第二原木旋切单板,次表层为第一原木旋切单板,芯层为间隔设置的两层竹帘和一层第一原木旋切单板,该第一原木旋切单板位于两层竹帘之间;(3) Two layers of the second rotary-cut log veneer, three layers of the first log rotary-cut veneer and two layers of bamboo curtains, wherein the surface layer of the plywood is the second log rotary-cut veneer, and the subsurface is the first log rotary-cut veneer veneer, the core layer is two layers of bamboo curtains arranged at intervals and a layer of first log rotary-cut veneer, and the first log rotary-cut veneer is located between the two layers of bamboo curtains;
4、竹木复合胶合板为九层时,其可以包括:4. When the bamboo-wood composite plywood has nine layers, it may include:
(1)五层第一原木旋切单板和四层竹帘,其中,胶合板的表层为第一原木旋切单板,次表层为竹帘,芯层为间隔设置的三层第一原木旋切单板和两层竹帘,竹帘相互之间不接触;或者,(1) Five layers of the first log rotary-cut veneer and four layers of bamboo curtains, wherein the surface layer of the plywood is the first log rotary-cut veneer, the subsurface is a bamboo curtain, and the core layer is three layers of first log rotary veneers arranged at intervals. Cut veneer and two layers of bamboo curtains, the bamboo curtains do not touch each other; or,
(2)两层竹席、四层第一原木旋切单板和三层竹帘,其中,胶合板的表层为竹席,次表层为第一原木旋切单板,芯层为间隔设置的两层第一原木旋切单板和三层竹帘,第一原木旋切单板相互之间不接触;或者,(2) Two layers of bamboo mats, four layers of the first log rotary-cut veneer and three layers of bamboo curtains, wherein the surface layer of the plywood is bamboo mat, the sub-surface layer is the first log rotary-cut veneer, and the core layer is two layers arranged at intervals. A first layer of rotary-cut veneer logs and three layers of bamboo curtains, the first rotary-cut veneers of logs are not in contact with each other; or,
(3)两层第二原木旋切单板、四层第一原木旋切单板和三层竹帘,其中,胶合板的表层为第二原木旋切单板,次表层为第一原木旋切单板,芯层为间隔设置的三层竹帘和两层第一原木旋切单板,第一原木旋切单板相互之间不接触;(3) Two layers of the second log rotary-cut veneer, four layers of the first log rotary-cut veneer and three layers of bamboo curtains, wherein the surface layer of the plywood is the second log rotary-cut veneer, and the subsurface is the first log rotary-cut veneer veneer, the core layer is three layers of bamboo curtains arranged at intervals and two layers of the first log rotary-cut veneer, and the first log rotary-cut veneer does not contact each other;
5、当竹木复合胶合板为九层以上时,其组合方式与上述举例的组合方式类似。5. When the bamboo-wood composite plywood has more than nine layers, its combination method is similar to the above example combination method.
除特别说明外,本发明中所提到的“表层”是指竹木复合胶合板的最外层,可称为“上下表层”或“表板”,根据其具体结构,可以是第一原木旋切单板、竹席或第二原木旋切单板;与上下表层相邻的第二层可统称为“次表层”或“次表板”,可以是第一原木旋切单板或竹帘。Unless otherwise specified, the "surface layer" mentioned in the present invention refers to the outermost layer of bamboo-wood composite plywood, which can be called "upper and lower surface layers" or "surface board". According to its specific structure, it can be the first log rotation Cut veneer, bamboo mat or second log rotary-cut veneer; the second layer adjacent to the upper and lower surfaces can be collectively referred to as "sub-surface" or "sub-surface", which can be the first log rotary-cut veneer or bamboo curtain .
本发明还提供了上述竹木复合胶合板的制造方法,其可以包括以下步骤:The present invention also provides the manufacture method of above-mentioned bamboo-wood composite plywood, and it can comprise the following steps:
按奇数层组坯方法将厚度为1.5-8.0毫米、含水率为6%-12%的第一原木旋切单板和厚度为1.0-4.5毫米、含水率为6%-12%的竹帘间隔设置,经涂胶和组坯得到板坯,且涂胶面为第一原木旋切单板的胶合面;According to the odd-numbered layer billet method, the first log rotary-cut veneer with a thickness of 1.5-8.0 mm and a moisture content of 6%-12% is separated from the bamboo curtain with a thickness of 1.0-4.5 mm and a moisture content of 6%-12%. Setting, slabs are obtained through gluing and billet assembly, and the gluing surface is the gluing surface of the first log rotary-cut veneer;
在室温下对板坯进行预压;Pre-pressing the slab at room temperature;
对完成预压的板坯进行陈放处理;Carry out aging treatment on the pre-pressed slab;
对经过预压和陈放的板坯进行热压。Hot-press the pre-pressed and aged slabs.
根据本发明的具体实施方案,当制造表层为竹席或者第二竹木复合胶合板的竹木复合胶合板时,本发明提供的制造方法还可以包括:在板坯的两个表面各设置一层竹席或第二原木旋切单板,形成板坯的表层,并且,在涂胶过程中对第一原木旋切单板进行双面涂胶。具体实施中,将第一原木旋切单板和竹帘,以及位于表层的竹席或第二原木旋切单板按要求组坯得到板坯(即竹木复合胶合板的板坯),其中,第一原木旋切单板位于板坯的次表层,然后经过预压、陈放和热压等步骤就可以得到本发明的竹木复合胶合板。According to a specific embodiment of the present invention, when manufacturing a bamboo-wood composite plywood whose surface layer is a bamboo mat or a second bamboo-wood composite plywood, the manufacturing method provided by the present invention may also include: arranging a layer of bamboo on each of the two surfaces of the slab. mat or the second log rotary-cut veneer to form the surface layer of the slab, and in the process of gluing, double-sided glue coating is performed on the first log rotary-cut veneer. In the specific implementation, the first log rotary-cut veneer and bamboo curtain, and the bamboo mat or the second log rotary-cut veneer positioned on the surface are assembled as required to obtain a slab (i.e. the slab of bamboo-wood composite plywood), wherein, The first log rotary-cut veneer is located on the subsurface layer of the slab, and then the bamboo-wood composite plywood of the present invention can be obtained through steps such as pre-pressing, aging and hot-pressing.
根据本发明的优选实施方案,本发明提供的竹木复合胶合板的制造方法还可以包括贴覆浸渍纸的步骤:对热压得到的竹木复合胶合板的表层上分别贴覆浸渍纸,即将浸渍纸贴覆在位于竹木复合胶合板表层的竹席或者第二原木旋切单板的外侧表面,经过热压或冷压成型,或者也可以在对板坯进行预压和热压之前,就将浸渍纸贴覆到板坯的表层上,然后在对板坯进行预压和热压的同时将其成型在竹木复合胶合板的表层上,得到贴覆有浸渍纸的竹木复合胶合板。According to a preferred embodiment of the present invention, the manufacturing method of the bamboo-wood composite plywood provided by the present invention may also include the step of pasting impregnated paper: respectively pasting impregnated paper on the surface of the bamboo-wood composite plywood obtained by hot pressing, that is, impregnated paper Paste the bamboo mat on the surface of the bamboo-wood composite plywood or the outer surface of the second log rotary-cut veneer, which is formed by hot pressing or cold pressing, or impregnated before pre-pressing and hot-pressing the slab. The paper is pasted on the surface layer of the slab, and then the slab is pre-pressed and hot-pressed and molded on the surface layer of the bamboo-wood composite plywood to obtain the bamboo-wood composite plywood covered with the impregnated paper.
根据本发明的具体技术方案,上述的第一原木旋切单板、第二原木旋切单板、竹帘、竹席等均可以是已经加工成型的成品,也可以采用本领域常规的加工工艺对原木和竹材进行加工而得到,例如:According to the specific technical solution of the present invention, the above-mentioned first log rotary-cut veneer, second log rotary-cut veneer, bamboo curtain, bamboo mat, etc. can be finished products that have been processed, or conventional processing techniques in this field can be used. Obtained by processing logs and bamboo, such as:
原木旋切单板的加工工艺步骤包括:1、锯截、旋切:将原木按预定尺寸锯成木段,并旋切成原木旋切单板;2、干燥:利用干燥设备对原木旋切单板进行干燥;3、剪切:将经过干燥的原木旋切单板加工成预定尺寸;The processing steps of log rotary veneer include: 1. Saw cutting and rotary cutting: saw the log into wood segments according to the predetermined size, and rotary cut it into log rotary veneer; 2. Drying: use drying equipment to peel the log The veneer is dried; 3. Shearing: process the dried log rotary cut veneer into a predetermined size;
竹帘和竹席的加工工艺步骤包括:1、将竹子截断、剖竹、去节、去青去黄、剖篾加工成竹席或竹帘;2、干燥:利用干燥设备对竹席和竹帘进行干燥,使其达到一定的含水率;3、剪切:将经过干燥的竹席和竹帘加工成预定尺寸。The processing steps of bamboo curtains and bamboo mats include: 1. Cutting off bamboo, cutting bamboo, removing knots, removing green and yellowing, and cutting bamboo strips to process bamboo mats or bamboo curtains; 2. Drying: using drying equipment to dry bamboo mats and bamboo mats. The curtain is dried to make it reach a certain moisture content; 3. Cutting: process the dried bamboo mat and bamboo curtain into a predetermined size.
在实际生产中,原木旋切单板、竹帘和竹席的加工步骤与竹木复合胶合板的制造工艺步骤可以形成一个完整的工艺流程,本发明提供的竹木复合胶合板的制造方法也可以包括加工原木旋切单板、竹帘和/或竹席的步骤,但是并不代表本发明提供的竹木复合胶合板的制造方法必须包括上述加工步骤。In actual production, the processing steps of log rotary-cut veneer, bamboo curtain and bamboo mat and the manufacturing process steps of bamboo-wood composite plywood can form a complete technological process, and the manufacture method of bamboo-wood composite plywood provided by the invention can also include The step of processing log rotary-cut veneer, bamboo curtain and/or bamboo mat does not mean that the manufacturing method of bamboo-wood composite plywood provided by the present invention must include the above-mentioned processing steps.
在本发明的具体实施方案中,可以根据所要制造的竹木复合胶合板的厚度,选择第一原木旋切单板、第二原木旋切单板、竹帘和/或竹席,然后在第一原木旋切单板的与竹帘、竹席或者第二原木旋切单板接触的复合面(胶合面)涂上胶粘剂(胶粘剂均是涂在第一原木旋切单板的表面上),再根据奇数层组坯方法将第一原木旋切单板、竹帘、第二原木旋切单板和/或竹席组成所需要的板坯(在组坯时,考虑到之后的预压和热压处理,应使板坯的厚度大于竹木复合胶合板的厚度),然后对板坯进行预压和热压等处理,获得预定的竹木复合胶合板;其中,在对第一原木旋切单板进行涂胶时,所采用的胶粘剂为胶合板制造领域常用的各种胶粘剂,例如酚醛树脂胶粘剂、异氰酸酯耐水胶粘剂等,涂胶量可以控制为260-400g/m2左右,这样有利于满足最终的胶合板的结合强度等性能要求。In a specific embodiment of the present invention, the first log rotary-cut veneer, the second log rotary-cut veneer, bamboo curtain and/or bamboo mat can be selected according to the thickness of the bamboo-wood composite plywood to be manufactured, and then in the first The composite surface (gluing surface) of the log rotary-cut veneer contacting with bamboo curtain, bamboo mat or the second log rotary-cut veneer is coated with adhesive (adhesive is all coated on the surface of the first log rotary-cut veneer), and then According to the odd-numbered layer blanking method, the first log rotary-cut veneer, bamboo curtain, the second log rotary-cut veneer and/or bamboo mat are formed into the required slabs (when forming blanks, considering the subsequent pre-compression and heat pressure treatment, the thickness of the slab should be greater than the thickness of the bamboo-wood composite plywood), and then the slab is pre-pressed and hot-pressed to obtain a predetermined bamboo-wood composite plywood; wherein, the first log rotary-cut veneer When applying glue, the adhesives used are various adhesives commonly used in the field of plywood manufacturing, such as phenolic resin adhesives, isocyanate water-resistant adhesives, etc., and the amount of glue applied can be controlled at about 260-400g/ m2 , which is conducive to meeting the requirements of the final plywood. Performance requirements such as bonding strength.
根据本发明的具体技术方案,对组坯后的板坯先在室温下预压10-30分钟,便于进一步的热压,预压时的压力应该小于第一段热压的施压压力,一般情况下应不高于0.8MPa。预压之后,对板坯进行陈放处理,陈放时间可以控制为60-180分钟。According to the specific technical scheme of the present invention, the slabs after the billet assembly are pre-pressed at room temperature for 10-30 minutes to facilitate further hot pressing. Under the circumstances, it should not be higher than 0.8MPa. After pre-pressing, the slab is aged for 60-180 minutes.
在本发明提供的制造方法中,对经过预压和陈放的板坯进行热压是指在125℃-155℃的温度下,对经过预压和陈放的板坯顺序进行两段式热压,第一段热压条件为:热压压力1.2-4.0MPa,施压持续时间1.0-2.0min/mm(以未经预压的板坯的厚度为基准);第二段热压条件为:热压压力0.3-0.6MPa,施压持续时间1-3分钟。In the manufacturing method provided by the present invention, hot-pressing the pre-pressed and aged slabs refers to performing two-stage hot-pressing on the pre-pressed and aged slabs sequentially at a temperature of 125°C-155°C, The hot pressing conditions of the first stage are: hot pressing pressure 1.2-4.0MPa, pressure duration 1.0-2.0min/mm (based on the thickness of the slab without pre-pressing); the second hot pressing conditions are: hot pressing The pressure is 0.3-0.6MPa, and the pressure is applied for 1-3 minutes.
本发明的竹木复合胶合板采用原木旋切单板与竹材结合,推动了旋切技术在胶合板领域的应用,提高了木材和竹材的利用率,降低了胶合板的制造成本,其中,木材利用率至少可以提高10%;而且本发明制造的竹木复合胶合板适合用做建筑模板,尤其是混凝土模板,其质量和性能远远超过GB/T17656-1999中的相关技术指标。The bamboo-wood composite plywood of the present invention adopts the combination of log rotary-cut veneer and bamboo, which promotes the application of rotary-cut technology in the field of plywood, improves the utilization rate of wood and bamboo, and reduces the manufacturing cost of plywood, wherein the utilization rate of wood is at least It can be improved by 10%; and the bamboo-wood composite plywood manufactured by the invention is suitable for building templates, especially concrete templates, and its quality and performance far exceed the relevant technical indicators in GB/T17656-1999.
本发明提供的竹木复合胶合板的制造方法结合了竹材和木材胶合板的现有工艺,对现有的竹胶合板加工工艺进行了简化,无需对竹帘和竹席等进行复杂的浸胶等处理,大大减少了胶粘剂的用量,降低了加工成本,同时减少胶粘剂用量也有利于环保。采用本发明提供的竹木复合胶合板的制造方法,可以有效提高生产效率,制造的竹木复合胶合板的性能也获得了大幅的提高,结构更加稳定,其胶合强度和横向静曲强度均有较大的提高;采用原木旋切单板,还可以有效提高木材的综合利用率。The manufacturing method of bamboo-wood composite plywood provided by the invention combines the existing techniques of bamboo and wood plywood, simplifies the existing bamboo plywood processing technology, and does not need to carry out complex dipping and other treatments to bamboo curtains and bamboo mats, etc., The consumption of the adhesive is greatly reduced, the processing cost is reduced, and the reduction of the consumption of the adhesive is also beneficial to environmental protection. Adopting the manufacturing method of the bamboo-wood composite plywood provided by the invention can effectively improve the production efficiency, the performance of the manufactured bamboo-wood composite plywood has also been greatly improved, the structure is more stable, and its gluing strength and lateral static bending strength are relatively large. Improvement; the use of log rotary veneer can also effectively improve the comprehensive utilization of wood.
附图说明 Description of drawings
图1是本发明实施例1和2的竹木复合胶合板的组坯结构示意图。Fig. 1 is a schematic diagram of the blank structure of the bamboo-wood composite plywood of Examples 1 and 2 of the present invention.
图2是本发明实施例3的竹木复合胶合板的组坯结构示意图。Fig. 2 is a schematic diagram of the blank structure of the bamboo-wood composite plywood in Example 3 of the present invention.
附图标号说明:Explanation of reference numbers:
竹席 1 第一原木旋切单板 2 竹帘 3 第二原木旋切单板 4Bamboo mat 1 The first log rotary-
具体实施方式 Detailed ways
以下通过具体实施例进一步介绍本发明的实施及其效果,目的在于帮助阅读者更好地理解本发明的实质和精神,不能构成对本发明实施范围的限定。The implementation and effects of the present invention will be further introduced below through specific examples, the purpose of which is to help readers better understand the essence and spirit of the present invention, which cannot be construed as limiting the implementation scope of the present invention.
本发明提供的竹木复合胶合板可以是由原木旋切单板、竹席、竹帘复合而成的,也可以是由原木旋切单板与竹帘复合而成的,其制造方法可以包括以下三种具体步骤:The bamboo-wood composite plywood provided by the present invention can be composited by log rotary-cut veneer, bamboo mat and bamboo curtain, or can be composited by log rotary-cut veneer and bamboo curtain, and its manufacturing method can include the following Three specific steps:
一、第一原木旋切单板、竹席与竹帘复合的竹木复合胶合板:1. The first log rotary-cut veneer, bamboo-wood composite plywood composited with bamboo mats and bamboo curtains:
1、锯截、旋切:将原木按预定尺寸锯成木段,并旋切成第一原木旋切单板;1. Sawing and rotary cutting: the log is sawed into wood segments according to the predetermined size, and then rotary cut into the first log rotary veneer;
2、竹席、竹帘加工:将竹子截断、剖竹、去节、去青去黄、剖篾加工成竹席和竹帘;2. Bamboo mat and bamboo curtain processing: cut bamboo, cut bamboo, remove knots, remove green and yellow, and cut strips to process bamboo mats and bamboo curtains;
3、干燥:利用干燥设备对第一原木旋切单板、竹席和竹帘进行干燥;3. Drying: use drying equipment to dry the first log rotary veneer, bamboo mat and bamboo curtain;
4、剪切:将经过干燥的第一原木旋切单板、竹席和竹帘加工成预定尺寸;4. Cutting: process the dried first log rotary-cut veneer, bamboo mat and bamboo curtain into predetermined sizes;
5、调胶、涂胶:对第一原木旋切单板进行双面涂胶;5. Glue adjustment and gluing: apply double-sided gluing to the first log rotary-cut veneer;
6、组坯:将第一原木旋切单板、竹帘和竹席组坯,得到板坯,板坯的表层为竹席,次表层为涂胶的第一原木旋切单板,当板坯为5层以上时,芯层为间隔设置的第一原木旋切单板和/或竹帘;6. Blank assembly: Assemble the first log rotary-cut veneer, bamboo curtain and bamboo mat to obtain a slab. The surface layer of the slab is bamboo mat, and the subsurface is the first log rotary-cut veneer coated with glue. When the blank has more than 5 layers, the core layer is the first log rotary-cut veneer and/or bamboo curtain arranged at intervals;
7、预压:对板坯进行预压;7. Pre-pressing: pre-pressing the slab;
8、陈放:对完成预压的板坯进行陈放处理;8. Aging: aging treatment of the pre-pressed slab;
9、热压:对经过预压和陈放的板坯进行热压;9. Hot pressing: hot pressing the pre-pressed and aged slab;
10、裁边:将热压后的板坯冷却后,按照预定尺寸裁边;10. Edge trimming: After cooling the hot-pressed slab, trim the edge according to the predetermined size;
11、砂光、分等:将裁好边的胶合板砂光、分等。11. Sanding and grading: Sanding and grading the cut plywood.
二、第一原木旋切单板与竹帘复合的竹木复合胶合板:2. The first bamboo-wood composite plywood made of log rotary-cut veneer and bamboo curtain:
1、锯截、旋切:将原木按预定尺寸锯成木段,并旋切成第一原木旋切单板;1. Sawing and rotary cutting: the log is sawed into wood segments according to the predetermined size, and then rotary cut into the first log rotary veneer;
2、竹帘加工:将竹子截断、剖竹、去节、去青去黄、剖篾加工成竹帘;2. Bamboo curtain processing: cut bamboo, cut bamboo, remove knots, remove green and yellow, and cut bamboo strips to process into bamboo curtains;
3、干燥:利用干燥设备对第一原木旋切单板和竹帘进行干燥;3. Drying: use drying equipment to dry the first log rotary-cut veneer and bamboo curtain;
4、剪切:将经过干燥的第一原木旋切单板和竹帘加工成预定尺寸;4. Cutting: process the dried first log rotary-cut veneer and bamboo curtain into a predetermined size;
5、调胶、涂胶:对第一原木旋切单板的与竹帘接触的复合面进行涂胶,即对位于表层的第一原木旋切单板进行单面涂胶,对其他第一原木旋切单板进行双面涂胶;5. Glue adjustment and gluing: apply glue to the compound surface of the first log rotary-cut veneer in contact with the bamboo curtain, that is, apply glue to one side of the first log rotary-cut veneer on the surface layer, and apply glue to the other first log rotary-cut veneer. Log rotary-cut veneer is double-sided glued;
6、组坯:将第一原木旋切单板和竹帘间隔设置组坯,得到板坯,板坯的表层为单面涂胶的第一原木旋切单板,次表层为竹帘;6. Blank assembly: the first log rotary-cut veneer and the bamboo curtain are arranged at intervals to form a blank to obtain a slab. The surface layer of the slab is the first log rotary-cut veneer coated with glue on one side, and the subsurface is a bamboo curtain;
7、预压:对板坯进行预压;7. Pre-pressing: pre-pressing the slab;
8、陈放:对完成预压的板坯进行陈放处理;8. Aging: aging treatment of the pre-pressed slab;
9、热压:对经过预压和陈放的板坯进行热压;9. Hot pressing: hot pressing the pre-pressed and aged slab;
10、裁边:将热压后的板坯冷却后,按照预定尺寸裁边;10. Edge trimming: After cooling the hot-pressed slab, trim the edge according to the predetermined size;
11、砂光、分等:将裁好边的胶合板砂光、分等。11. Sanding and grading: Sanding and grading the cut plywood.
三、第一原木旋切单板、第二原木旋切单板与竹帘复合的竹木复合胶合板:3. The first log rotary-cut veneer, the second log rotary-cut veneer and bamboo-wood composite plywood:
1、锯截、旋切:将原木按预定尺寸锯成木段,并旋切成第一原木旋切单板、第二原木旋切单板;1. Saw cutting and rotary cutting: the log is sawed into wood sections according to the predetermined size, and then rotary cut into the first log rotary veneer and the second log rotary veneer;
2、竹帘加工:将竹子截断、剖竹、去节、去青去黄、剖篾加工成竹帘;2. Bamboo curtain processing: cut bamboo, cut bamboo, remove knots, remove green and yellow, and cut bamboo strips to process into bamboo curtains;
3、干燥:利用干燥设备对第一原木旋切单板、第二原木旋切单板和竹帘进行干燥;3. Drying: use drying equipment to dry the first log rotary veneer, the second log rotary veneer and bamboo curtain;
4、剪切:将经过干燥的第一原木旋切单板、第二原木旋切单板和竹帘加工成预定尺寸;4. Cutting: process the dried first log rotary-cut veneer, second log rotary-cut veneer and bamboo curtain into a predetermined size;
5、调胶、涂胶:对第一原木旋切单板进行双面涂胶;5. Glue adjustment and gluing: apply double-sided gluing to the first log rotary-cut veneer;
6、组坯:将第二原木旋切单板、第一原木旋切单板和竹帘组坯,得到板坯,板坯的表层为第二原木旋切单板,次表层为第一原木旋切单板,芯层为竹帘,或者间隔设置的竹帘与第一原木旋切单板;6. Blank assembly: Assemble the second log rotary-cut veneer, the first log rotary-cut veneer and the bamboo curtain to obtain a slab. The surface layer of the slab is the second log rotary-cut veneer, and the subsurface is the first log Rotary-cut veneer, the core layer is bamboo curtain, or the bamboo curtain and the first log rotary-cut veneer arranged at intervals;
7、预压:对板坯进行预压;7. Pre-pressing: pre-pressing the slab;
8、陈放:对完成预压的板坯进行陈放处理;8. Aging: aging treatment of the pre-pressed slab;
9、热压:对经过预压和陈放的板坯进行热压;9. Hot pressing: hot pressing the pre-pressed and aged slab;
10、裁边:将热压后的板坯冷却后,按照预定尺寸裁边;10. Edge trimming: After cooling the hot-pressed slab, trim the edge according to the predetermined size;
11、砂光、分等:将裁好边的胶合板砂光、分等。11. Sanding and grading: Sanding and grading the cut plywood.
其中,在上述制造方法中,步骤1-4为第一原木旋切单板、第二原木旋切单板、竹席和/或竹帘的制造工艺步骤;在实际生产中,可以采用已经加工成型的第一原木旋切单板、第二原木旋切单板、竹席和/或竹帘等进行加工,但是,步骤1-4并不是本发明提供的竹木复合胶合板的制造过程中的必要步骤。Wherein, in the above-mentioned manufacturing method, steps 1-4 are the manufacturing process steps of the first log rotary-cut veneer, the second log rotary-cut veneer, bamboo mat and/or bamboo curtain; The first log rotary-cut veneer of molding, the second log rotary-cut veneer, bamboo mat and/or bamboo curtain etc. are processed, but, step 1-4 is not in the manufacture process of the bamboo-wood composite plywood provided by the invention Necessary steps.
实施例1、毛竹、杉木复合混凝土建筑模板Embodiment 1, moso bamboo, fir composite concrete building template
如图1所示,该混凝土建筑模板(即竹木复合胶合板,也可称为竹杉复合混凝土建筑模板)包括九层,其板坯的表层是1.1毫米厚的竹席1,次表层是2.5毫米厚的杉木单板(第一原木旋切单板)2,中间五层(芯层)是1.1毫米厚的竹帘3和2.5毫米厚的杉木单板2,从截面就可以看出每一层的材质;该板坯经过热压得到的混凝土建筑模板的厚度为12毫米。As shown in Figure 1, the concrete building formwork (i.e. bamboo-wood composite plywood, also known as bamboo-fir composite concrete building formwork) includes nine layers, the surface layer of the slab is a bamboo mat 1 with a thickness of 1.1 mm, and the subsurface layer is 2.5 mm thick. mm thick fir veneer (the first log rotary cut veneer) 2, the middle five layers (core layer) are 1.1 mm
本实施例提供的复合混凝土建筑模板的生产方法可以包括以下具体步骤:The production method of the composite concrete building template provided by the present embodiment may include the following specific steps:
1、锯截、旋切:将杉木按预定尺寸锯成杉木木段,并旋切成厚度为2.5毫米的杉木单板(即第一原木旋切单板)2;1. Saw cutting and rotary cutting: Saw Chinese fir into fir wood sections according to a predetermined size, and rotary cut them into Chinese fir veneers with a thickness of 2.5 mm (i.e. the first log rotary veneer) 2;
2、竹席、竹帘加工:将毛竹截断、剖竹、去节、去青去黄、剖篾加工成竹席1和竹帘3,厚度为1.1毫米;2. Bamboo mat and bamboo curtain processing: cut moso bamboo, cut bamboo, remove knots, remove green and yellow, and cut strips to process bamboo mat 1 and
3、干燥:利用干燥设备对杉木单板2、竹席1和竹帘3进行干燥,使其含水率在8-10%左右;3. Drying: use drying equipment to dry the
4、剪切:将经过干燥的杉木单板2、竹席1和竹帘3加工成预定尺寸;4. Cutting: process the dried
5、调胶、涂胶:在酚醛树脂胶水中加入8%(以胶水重量为基准)的面粉并搅匀,然后对杉木单板2进行双面涂胶,涂胶量为380g/m2;5. Glue adjustment and gluing: add 8% flour (based on the weight of the glue) in the phenolic resin glue and stir evenly, then double-sided gluing is carried out to the
6、组坯:将杉木单板2、竹席1和竹帘3交错排列得到板坯,板坯的表层为竹席1,次表层为涂胶的杉木单板2,中间五层为间隔设置的两层杉木单板2和三层竹帘3;6. Blank assembly: Arrange
7、预压:在室温下对板坯进行预压,预压压力为0.8MPa,时间为20分钟;7. Pre-pressing: pre-press the slab at room temperature, the pre-pressing pressure is 0.8MPa, and the time is 20 minutes;
8、陈放:将经过预压的板坯陈放约120分钟;8. Age: age the pre-pressed slab for about 120 minutes;
9、热压:在135℃的温度下,对经过预压和陈放的板坯顺序进行两段式热压,第一段热压条件为:热压压力2.5MPa,施压持续时间20分钟;第二段热压条件为:热压压力0.3MPa,施压持续时间3分钟;9. Hot pressing: at a temperature of 135°C, perform two-stage hot pressing on the pre-pressed and aged slabs sequentially. The first hot-pressing conditions are: hot-pressing pressure 2.5 MPa, and the duration of pressing is 20 minutes; The second hot-pressing conditions are: hot-pressing pressure 0.3MPa,
10、裁边:将热压后的板坯冷却后,按照预定尺寸裁边;10. Edge trimming: After cooling the hot-pressed slab, trim the edge according to the predetermined size;
11、砂光、分等:将裁好边的胶合板砂光、分等。11. Sanding and grading: Sanding and grading the cut plywood.
性能检验:Performance test:
本实施例提供的竹杉复合混凝土建筑模板的密度为0.70g/cm3,其性能远远超过GB/T17656-1999的要求,其具体性能检验结果如表1所示。The bamboo-fir composite concrete building template provided in this example has a density of 0.70g/cm 3 , and its performance far exceeds the requirements of GB/T17656-1999. The specific performance test results are shown in Table 1.
表1、本实施例的竹杉复合混凝土建筑模板的性能检验数据Table 1, the performance inspection data of the Bamboo-fir composite concrete building formwork of the present embodiment
实施例2、毛竹、杨木复合混凝土建筑模板
如图1所示,该混凝土建筑模板(即竹木复合胶合板,也可称为竹杨复合混凝土建筑模板)包括九层,其板坯的表层是1.1毫米厚的竹席1,次表层是2.5毫米厚的杨木单板(第一原木旋切单板)2,中间五层(芯层)是1.1毫米厚的竹帘3和2.5毫米厚的杨木单板2,从截面就可以看出每一层的材质;该板坯经过热压得到的胶合板的厚度为12毫米。As shown in Figure 1, this concrete building template (i.e. bamboo-wood composite plywood, also can be referred to as bamboo-poplar composite concrete building template) comprises nine layers, and the surface layer of its slab is a bamboo mat 1 with a thickness of 1.1 mm, and the subsurface layer is 2.5 mm thick. mm thick poplar veneer (the first log rotary cut veneer) 2, the middle five layers (core layer) are 1.1 mm
本实施例提供的复合混凝土建筑模板的生产方法可以包括以下具体步骤:The production method of the composite concrete building template provided by the present embodiment may include the following specific steps:
1、锯截、旋切:将杨木按预定尺寸锯成杨木木段,并旋切成厚度为2.5毫米的杨木单板(第一原木旋切单板)2;1. Sawing and rotary cutting: the poplar is sawed into poplar wood sections according to the predetermined size, and rotary cut into poplar veneer (the first log rotary veneer) 2 with a thickness of 2.5 mm;
2、竹席、竹帘加工:将毛竹截断、剖竹、去节、去青去黄、剖篾加工成竹席1和竹帘3,厚度为1.1毫米;2. Bamboo mat and bamboo curtain processing: cut moso bamboo, cut bamboo, remove knots, remove green and yellow, and cut strips to process bamboo mat 1 and
3、干燥:利用干燥设备对杨木单板2、竹席1和竹帘3进行干燥,使其含水率在8-10%左右;3. Drying: use drying equipment to dry
4、剪切:将杨木单板2、竹席1和竹帘3加工成预定尺寸;4. Cutting:
5、调胶、涂胶:在酚醛树脂胶水中加入8%(以胶水重量为基准)的面粉并搅匀,然后对杨木单板2进行双面涂胶,涂胶量为380g/m2;5. Glue adjustment and gluing: add 8% (based on the weight of the glue) flour to the phenolic resin glue and stir well, then apply gluing on both sides of the
6、组坯:将杨木单板2、竹席1和竹帘3交错排列得到板坯,板坯的表层为竹席1,次表层为涂胶的杨木单板2,中间五层为间隔设置的两层杨木单板2和三层竹帘3;6. Blank assembly: Arrange
7、预压:在室温下对板坯进行预压,预压压力为0.8MPa,时间为20分钟;7. Pre-pressing: pre-press the slab at room temperature, the pre-pressing pressure is 0.8MPa, and the time is 20 minutes;
8、陈放:将经过预压的板坯陈放约120分钟;8. Age: age the pre-pressed slab for about 120 minutes;
9、热压:在145℃的温度下,对经过预压和陈放的板坯顺序进行两段式热压,第一段热压条件为:热压压力2.5MPa,施压持续时间20分钟;第二段热压条件为:热压压力0.3MPa,施压持续时间3分钟;9. Hot pressing: at a temperature of 145°C, perform two-stage hot pressing on the pre-pressed and aged slabs sequentially. The first hot-pressing conditions are: hot-pressing pressure 2.5 MPa, and the duration of pressing is 20 minutes; The second hot-pressing conditions are: hot-pressing pressure 0.3MPa,
10、裁边:将热压后的板坯冷却后,按照预定尺寸裁边;10. Edge trimming: After cooling the hot-pressed slab, trim the edge according to the predetermined size;
11、砂光、分等:将裁好边的胶合板砂光、分等。11. Sanding and grading: Sanding and grading the cut plywood.
性能检验:Performance test:
本实施例提供的竹杨复合混凝土建筑模板的密度为0.70g/cm3,其性能远远超过GB/T17656-1999的要求,其具体性能检验结果如表2所示。The bamboo and poplar composite concrete building formwork provided in this example has a density of 0.70g/cm 3 , and its performance far exceeds the requirements of GB/T17656-1999. The specific performance test results are shown in Table 2.
表2、本实施例的竹杨复合混凝土建筑模板的性能检验数据Table 2, the performance inspection data of the bamboo poplar composite concrete building formwork of the present embodiment
实施例3、毛竹、杉木复合混凝土建筑模板
如图2所示,该混凝土建筑模板(即竹木复合胶合板,也可称为竹杉复合混凝土建筑模板)包括七层,其板坯的表层是1.5毫米厚的杉木单板(第二原木旋切单板)4,次表层是2.5毫米厚的杉木单板(第一原木旋切单板)2,中间三层(芯层)是两层4.3毫米厚的竹帘3和一层2.5毫米厚的杉木单板2,从截面就可以看出每一层的材质;该板坯经过热压得到的混凝土建筑模板的厚度为15毫米。As shown in Figure 2, the concrete building formwork (i.e. bamboo-wood composite plywood, also known as bamboo-fir composite concrete building formwork) includes seven layers, and the surface layer of the slab is a 1.5 mm thick Chinese fir veneer (the second log spinner cut veneer) 4, the subsurface layer is 2.5 mm thick fir veneer (the first log rotary cut veneer) 2, the middle three layers (core layer) are two layers of 4.3 mm
本实施例提供的复合混凝土建筑模板的生产方法可以包括以下具体步骤:The production method of the composite concrete building template provided by the present embodiment may include the following specific steps:
1、锯截、旋切:将杉木按预定尺寸锯成杉木木段,并旋切成厚度为1.5毫米的杉木单板(即第二原木旋切单板)4和2.5毫米的杉木单板(即第一原木旋切单板)2;1. Saw cutting and rotary cutting: the Chinese fir is sawed into fir wood sections according to a predetermined size, and then rotary cut into fir veneers (i.e. the second log rotary veneer) with a thickness of 1.5 mm and 2.5 mm fir veneers ( That is, the first log rotary cut veneer) 2;
2、竹帘加工:将毛竹截断、剖竹、去节、去青去黄、剖篾加工成竹帘3,厚度为4.3毫米;2. Bamboo curtain processing: cut moso bamboo, cut bamboo, remove knots, remove green and yellow, and cut strips to process
3、干燥:利用干燥设备对杉木单板2,4和竹帘3进行干燥,使其含水率在8-10%左右;3. Drying: use drying equipment to dry the
4、剪切:将经过干燥的杉木单板2,4和竹帘3加工成预定尺寸;4. Cutting: process the dried
5、调胶、涂胶:在酚醛树脂胶水中加入8%(以胶水重量为基准)的面粉并搅匀,然后对2.5毫米厚的杉木单板2进行双面涂胶,涂胶量为400g/m2;5. Glue adjustment and gluing: add 8% (based on the weight of the glue) flour in the phenolic resin glue and stir well, then apply gluing to both sides of the
6、组坯:将杉木单板和竹帘交错排列得到板坯,板坯的表层为1.5毫米厚的杉木单板4,次表层为涂胶的杉木单板2,中间三层为间隔设置的两层竹帘3和一层杉木单板2;6. Blank assembly: Arrange fir veneers and bamboo curtains alternately to obtain slabs. The surface layer of the slab is fir veneer 4 with a thickness of 1.5 mm, the subsurface is glue-coated
7、预压:在室温下对板坯进行预压,预压压力为0.8MPa,时间为20分钟;7. Pre-pressing: pre-press the slab at room temperature, the pre-pressing pressure is 0.8MPa, and the time is 20 minutes;
8、陈放:将经过预压的板坯陈放约120分钟;8. Age: age the pre-pressed slab for about 120 minutes;
9、热压:在145℃的温度下,对经过预压和陈放的板坯顺序进行两段式热压,第一段热压条件为:热压压力2.0MPa,施压持续时间24分钟;第二段热压条件为:热压压力0.3MPa,施压持续时间3分钟;9. Hot pressing: at a temperature of 145°C, perform two-stage hot pressing on the pre-pressed and aged slabs sequentially. The first hot-pressing conditions are: hot-pressing pressure 2.0MPa, and the duration of pressing is 24 minutes; The second hot-pressing conditions are: hot-pressing pressure 0.3MPa,
10、裁边:将热压后的板坯冷却后,按照预定尺寸裁边;10. Edge trimming: After cooling the hot-pressed slab, trim the edge according to the predetermined size;
11、砂光、分等:将裁好边的胶合板砂光、分等。11. Sanding and grading: Sanding and grading the cut plywood.
性能检验:Performance test:
本实施例提供的竹杉复合混凝土建筑模板的密度为0.65g/cm3,其性能远远超过GB/T17656-1999的要求,其具体性能检验结果如表3所示。The bamboo-fir composite concrete building template provided in this example has a density of 0.65g/cm 3 , and its performance far exceeds the requirements of GB/T17656-1999. The specific performance test results are shown in Table 3.
表3、本实施例的竹杉复合混凝土建筑模板的性能检验数据Table 3, the performance inspection data of the Bamboo-fir composite concrete building formwork of the present embodiment
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