CN105965325A - Ridge prism cemented component production technology and fixture thereof - Google Patents
Ridge prism cemented component production technology and fixture thereof Download PDFInfo
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- CN105965325A CN105965325A CN201610579003.4A CN201610579003A CN105965325A CN 105965325 A CN105965325 A CN 105965325A CN 201610579003 A CN201610579003 A CN 201610579003A CN 105965325 A CN105965325 A CN 105965325A
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- face
- ridge
- production technology
- roof prism
- machining
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B5/00—Optical elements other than lenses
- G02B5/04—Prisms
Abstract
The invention discloses a ridge prism cemented component production technology and a fixture thereof and belongs to the technical field of optical component production. The ridge prism cemented component production technology comprises the steps of large surface and third surface machining, fourth surface machining, second surface machining, coating machining, cementing, backrest fixing, ridge surface machining and ridge surface secondary machining. According to the ridge prism cemented component production technology, a large surface, a third surface, a fourth surface and a second surface are frosted and polished in sequence, the surfaces are machined in sequence, and fixation is convenient; besides, the machining precision is high, a machining backrest does not need to be replaced frequently, and the machining efficiency is high; black paint is applied for protection after the large surface and the second surface are coated, and coatings are prevented from being damaged by collisions in the cementing machining process; the third surface is cemented and fixed with the backrest, and the machining consistency of the ridge surfaces is ensured; the ridge surfaces are subjected to secondary machining with a square brick backrest, so that the machining precision of the ridge surfaces is ensured, and the purposes of shortening the machining period, improving the working efficiency and the angle precision, reducing dimension errors and increasing the qualified rate of products are achieved.
Description
Technical field
The present invention relates to optics production technical field, particularly relate to a kind of roof prism gluing part production technology and frock thereof.
Background technology
The angle precision how ensureing prism in high volume production process is the core that each process technology scheme have to solve
Heart problem.Because every procedure in the fabrication process all may affect angle precision, so the control to angle precision is passed through all the time
It is through at whole manufacture process, the most also requires the method that the influence factor to every procedure should have solution.If this problem is not
Can solve, even if there being process equipment advanced again, also can cause substantial amounts of reprocessed products because of the overproof of angle, making work
Amount increases, it is impossible to the complete feature embodying efficiently production.
The method of tradition processing roof prism gluing part is to use light gluing method, it is necessary to have the light offset plate of multiple Φ 300, its thickness
Degree is 30mm, face Xing Wei 0.5 road circle, invests big and fragile.
Chinese patent publication No. CN202693829U, the patent documentation of publication date: 2013.01.23 discloses a kind of processing ridge
Prism cementing part corner cut pattern, including base plate, the arranged on left and right sides of described base plate one end is installed with right angle block, described
It is installed with corner block between left and right two right angle blocks, the base plate of described left and right two block sides, right angle is installed with
One trapezoid block, forms two respectively and treats that corner cut roof prism gluing part is pacified between sidewall and the sidewall of corner block of described trapezoid block
Tankage, the sidewall of described left and right right angle block is bonded with side block block respectively.This invention only discloses roof prism gluing part and cuts
Angle pattern, the concrete course of processing is not directed to.
Summary of the invention
1. invention to solve the technical problem that
When producing for roof prism present in prior art, Product Precision does not reaches drawing requirement, milling time length, work effect
The problem that rate is low, scrappage is high, the invention provides a kind of roof prism gluing part production technology and frock thereof.It can realize
Shorten the process-cycle, improve work efficiency, raising angle precision, the purpose of reduction scale error raising conforming product rate.
2. technical scheme
For reaching above-mentioned purpose, the technical scheme that the present invention provides is:
A kind of roof prism gluing part production technology, operating procedure is:
Step one, big face and the processing of the 3rd: big face and the 3rd face of roof prism woollen are carried out frosted and polishing；
Step 2, the processing of fourth face: the fourth face of roof prism woollen is carried out frosted and polishing；
Step 3, the processing of second；Second face of roof prism woollen is carried out frosted and polishing；
Step 4, plated film are processed: plating anti-reflection film with vacuum coating equipment in big face, second is plated reflectance coating, and add pitch-dark protection,
Prepare single-piece semi-finished product；
Step 5, gluing: after being cleaned in the 3rd face, by optics special glue the 3rd of 2 semi-finished product the formation glued together
Glued part；
Step 6, fix by body: the side optics special glue of glued part is fixed on the frock 45 ° big face by body；
Step 7, the processing in ridge face: lean at 45 ° and on body, fourth face frosted is gone out 2 ridge faces；
Step 8, the reprocessing in ridge face: after using square brick optical cement ridge face, frosted and another ridge face of polishing, after completing,
Change ridge face and carry out frosted and polishing, take off from square brick, obtain glued part finished product.
Preferably, step one processing after, the depth of parallelism on big face and the 3rd two sides controls 15 " within, scale error ±
Within 0.01mm；After step 2 processing, big face and fourth face two sides angle 90 ° are ± 10 " within；After step 3 processing, rib
Difference is 15 " within, between big face and second, angle error is 15 " within, total length error is in 0.02mm；Described in step 3
Pitch-dark component and proportioning are host: sclerosing agent: diluent=8:1:7；Glued part glue-line bubble-free and clean in step 5, use
15 seconds clinometers control between two big faces the depth of parallelism 10 " within, two fourth face plate glass detect sees thick interference fringe；
In step 6, the range error between upper and lower two parallel C faces is within 0.005, and glued big of part and C face vertical error are 15 "
Within；In step 8, square brick is 90 ° of angular accuracy 1 " within, limited by a series of measurable error, reduce room
The scale error of ridge prism ridge angle rib difference tower difference, it is ensured that film surface high-precision requirement and the unification of roof prism size, carries
High production efficiency, and improve qualification rate.
Preferably, in described step 5, carry out in glued part frock, it is possible to ensure concordance and the accurate rate of Product processing；
The frock of step 6 45 ° is provided with glue groove by the big Middle face of body, it is to avoid glue overflows, and body and the work of workpiece and processing are leaned in impact
Face.
Preferably, described step 5 gluing part frock includes that pedestal and limited block, specifically used step are: by single-piece semi-finished product
Big face optical cement is on pedestal, and side is adjacent to limited block, is coated with optics special glue on the 3rd surface, by the of another single-piece semi-finished product
Three face down, and side is touched towards limited block on the 3rd surface of previous single-piece semi-finished product, the 3rd gluing of two pieces semi-finished product
Together, step is simple, and production efficiency is high.
Preferably, in step one, the work surface of roof prism woollen, the biggest, second, the 3rd, fourth face and both sides
The side in face precision of hanging down, within 1 ＇, is in order to avoid in the glued part postorder course of processing, side effect machining accuracy.
Preferably, the middle part of described limited block is provided with glue groove, and same glue of avoiding flows everywhere.
Preferably, the described glued part frock also side's of including flat board, pad, between pedestal and limited block, can adjust the height of machined surface
Degree, and avoid product directly to contact substrate and interact and affect machining accuracy.
Preferably, described limited block has 2, uses in vertical state, side flat board be 3, be padded on respectively 2 limited blocks and
Pedestal, and 1 between semi-finished product and pedestal；Described base-plates surface flatness is λ/4, and fineness is two grades；Described spacing
The precision at 90 ° of angles of block is 30 " within；The tolerance of described side's flat board is ± 0.01mm.
Preferably, the material of described pedestal, side's flat board and limited block is colouless optical glass, and during to avoid assembling, color is to operation
The vision of work causes illusion, and all transforms with waste product, it is to avoid owing to producing cut when both hardness differences contact.
A kind of glued part frock used by roof prism gluing part production technology, including pedestal, limited block, side flat board, 45 ° lean on
Body and square brick.Control side when roof prism gluing part produces to hang down and size unification, improve product quality；And improve angle
Spend precision, be reduced in size error, finally improve conforming product rate.
3. beneficial effect
The technical scheme using the present invention to provide, compared with prior art, has the advantages that
(1) a kind of roof prism gluing part production technology of the present invention, big face, the 3rd, fourth face and second, suitable by this
Sequence carries out frosted and polishing successively, and opposite processes successively, convenient fixing, and machining accuracy is high, it is not necessary to frequently change processing
By body, working (machining) efficiency is high；Add pitch-dark protection behind big face and second plated film, prevent gluing from adding face of damaging man-hour；By the 3rd
Gluing, and fix with by body, it is ensured that the processing concordance in ridge face；By body, ridge face is carried out secondary operations with square brick, protect
Demonstrate,prove the machining accuracy in ridge face；
(2) a kind of roof prism gluing part production technology of the present invention, is limited by a series of measurable error, reduces
The scale error of roof prism ridge angle rib difference tower difference, it is ensured that film surface high-precision requirement, improves production efficiency, and carries
High qualification rate；
(3) a kind of roof prism gluing part production technology of the present invention, step 5 is carried out in glued part frock, it is possible to ensure to produce
The concordance of product processing and accurate rate；The frock of step 6 45 ° is provided with glue groove by the big Middle face of body, it is to avoid glue flows everywhere,
Body and the work of workpiece and machined surface are leaned in impact；
(4) a kind of roof prism gluing part production technology of the present invention, carries out glued processing by glued part frock, and step is simple,
Production efficiency is high；
(5) a kind of roof prism gluing part production technology of the present invention, the work surface of roof prism woollen and two sides in step one
Side precision of hanging down within 1 ＇, be in order to avoid in the glued part postorder course of processing, side effect machining accuracy；
(6) a kind of roof prism gluing part production technology of the present invention, the use of side's flat board, the height of machined surface can be adjusted,
And avoid product directly to contact substrate and interact and affect machining accuracy；
(7) a kind of roof prism gluing part production technology of the present invention, the restriction of colouless optical glass material, during to avoid assembling
The vision of operative employee is caused illusion by color；Transform with waste product, refuse reclamation, reduce production cost, and and room
Ridge prism material is identical, it is to avoid owing to producing cut when both hardness differences contact；
(8) a kind of roof prism gluing part production technology of the present invention, when glued part frock controls the production of roof prism gluing part
Side hang down and size is unified, improve product quality；And improve angle precision, be reduced in size error, finally improve product
Product qualification rate.
Accompanying drawing explanation
Fig. 1 is each schematic diagram of the roof prism woollen of the present invention；
Fig. 2 is the side view of the roof prism woollen of the present invention；
Fig. 3 is roof prism frock schematic diagram；
Fig. 4 be the step 5 of the present invention processing after schematic diagram；
Fig. 5 is the step 6 of the present invention, the course of processing schematic diagram of seven；
Fig. 6 is the course of processing schematic diagram of the step 8 of the present invention；
Fig. 7 be the present invention step 8 processing after glued each schematic diagram of part.
Label declaration in schematic diagram: 1, big face；2, second；3, the 3rd；4, fourth face；5, side；6, room
Crestal surface；10, glued part frock；11, pedestal；12, limited block；13, side's flat board；16,45 ° are leaned on body；17, square brick；
18, glued part finished product；121, glue groove.
Detailed description of the invention
For further appreciating that present disclosure, in conjunction with accompanying drawing, the present invention is described in detail.
Fineness is secondary standard when referring to the detection of 6 times of magnifieres, and only one diameter is not more than the cut and of 0.01mm
Individual diameter is not more than the standard of the point of 0.05mm.
Embodiment 1
A kind of roof prism gluing part production technology of the present embodiment, operating procedure is:
Step one, big face 1 and the processing in the 3rd face 3: big face 1 and the 3rd face 3 of roof prism woollen are carried out frosted and throwing
Light is processed；
Step 2, the processing of fourth face 4: the fourth face 4 of roof prism woollen is carried out frosted and polishing；
Step 3, the processing in the second face 2；Second face 2 of roof prism woollen is carried out frosted and polishing；
Step 4, plated film are processed: plating anti-reflection film with vacuum coating equipment in big face 1, reflectance coating is plated in the second face 2, and adds pitch-dark guarantor
Protect, prepare single-piece semi-finished product；
Step 5, gluing: after being cleaned in the 3rd face 3, by optics special glue glued together for the 3rd face 3 of 2 semi-finished product
Form glued part as shown in Figure 4；
Step 6, fix by body: as it is shown in figure 5, the side 5 optics special glue of glued part is fixed on frock 45 ° by body
On the big face of 16；
Step 7, the processing in ridge face 6: lean at 45 °, on body 16, fourth face 4 frosted is gone out 2 ridge faces 6；
Step 8, the reprocessing in ridge face 6: as shown in Figure 6, behind square brick 17 optical cement ridge face 6, frosted and polishing
Another ridge face 6, after completing, changes ridge face 6 and carries out frosted and polishing, take off, obtain such as Fig. 7 from square brick 17
Shown glued part finished product 18.
A kind of roof prism gluing part production technology of the present embodiment, face 3, big face the 1, the 3rd, fourth face 4 and the second face 2, press
This order carries out frosted and polishing successively, and opposite processes successively, convenient fixing, and machining accuracy is high, it is not necessary to frequently change
Processing is by body, and working (machining) efficiency is high；Add pitch-dark protection behind big face 1 and the second face 2 plated film, prevent gluing from adding face of damaging man-hour；
3rd face 3 is glued, and fix with by body, it is ensured that the processing concordance in ridge face；Ridge face 6 is carried out by body with square brick
Secondary operations, it is ensured that the machining accuracy in ridge face 6.
Embodiment 2
A kind of roof prism gluing part production technology of the present embodiment, concrete steps with embodiment 1, the improvement is that substantially:
After step one processing, the depth of parallelism on big face 1 and the 3rd two sides, face 3 controls 15 " within, scale error is within ± 0.01mm；
After step 2 processing, big face 1 and fourth face 4 two sides angle 90 ° are ± 10 " within；After step 3 processing, rib difference is 15 " with
In, between big face 1 and the second face 2, angle error is 15 " within, total length error is in 0.02mm；Described in step 3 pitch-dark
Component and proportioning are host: sclerosing agent: diluent=8:1:7；Glued part glue-line bubble-free and clean, with survey in 15 seconds in step 5
1 depth of parallelism in the big face of angle instrument control system two is 10 " within, thick interference fringe is seen in the plate glass detection of two fourth faces 4；As
Shown in Fig. 5, in step 6, the range error between upper and lower two parallel C faces is within 0.005, the glued big face of part 1 and C face
Vertical error is 15 " within；In step 8, square brick 17 is 90 ° of angular accuracy 1 " within, by a series of measurable mistake
Difference limits, and reduces the scale error of roof prism ridge angle rib difference tower difference, it is ensured that film surface high-precision requirement and ridge rib
The unification of mirror size, improves production efficiency, and improves qualification rate.
Embodiment 3
A kind of roof prism gluing part production technology of the present embodiment, concrete steps, with embodiment 2, the improvement is that: described
In step 5, carry out in glued part frock 10, it is possible to ensure concordance and the accurate rate of Product processing；The frock of step 6
45 ° are provided with glue groove by the big Middle face of body 16, it is to avoid glue overflows, and body and the work of workpiece and machined surface are leaned in impact.Such as Fig. 3
Shown in, step 5 gluing part frock 10 includes pedestal 11 and limited block 12, and specifically used step is: big by single-piece semi-finished product
On the base 11, side 5 is adjacent to limited block 12 to face 1 optical cement, is coated with optics special glue on the 3rd surface, face 3, by another single-piece
Down, side 5 is touched towards limited block 12 on the 3rd surface, face 3 of previous single-piece semi-finished product, two pieces in 3rd face 3 of semi-finished product
3rd face 3 of semi-finished product is glued together, and step is simple, and production efficiency is high.
Embodiment 4
A kind of roof prism gluing part production technology of the present embodiment, concrete steps with embodiment 3, the improvement is that substantially:
In step one, as shown in Figure 1, 2, the work surface of roof prism woollen, face the 3, the 4th, the 1, second face the 2, the 3rd, the biggest face
Face 4, and the side of two sides 5 precision of hanging down is within 1 ＇, is in order to avoid, in the glued part postorder course of processing, side effect is processed
Precision.The middle part of described limited block 12 is provided with glue groove 121, it is to avoid glue flows everywhere.Described glued part frock 10 is also wrapped
The side's of including flat board 13, pad, between pedestal 11 and limited block 12, can adjust the height of machined surface, and avoid product directly to contact
Substrate and interact and affect machining accuracy.Described limited block 12 has 2, uses in vertical state, and side's flat board 13 is 3,
It is padded on respectively between 2 limited blocks 12 and pedestal 11, and 1 semi-finished product and pedestal 11, adjusts each work surface as required
Height；Described pedestal 11 surface smoothness is λ/4, and fineness is two grades；The precision at 90 ° of angles of described limited block 12 exists
30 " within；The tolerance of described side's flat board 13 is ± 0.01mm, to ensure machining accuracy.
Embodiment 5
A kind of roof prism gluing part production technology of the present embodiment, concrete steps with embodiment 3, the improvement is that substantially:
The material of pedestal 11, side's flat board 13 and limited block 12 is colouless optical glass, the color vision to operative employee during to avoid assembling
Cause illusion, and all transform with waste product, it is to avoid owing to producing cut when both hardness differences contact.
Embodiment 6
Glued part frock 10 used by a kind of roof prism gluing part production technology, including pedestal 11, limited block 12, side's flat board
13,45 ° are leaned on body 15 and square brick 17.This frock controls side when roof prism gluing part produces and hangs down and size unification, improves
Product quality；And improve angle precision, be reduced in size error, finally improve conforming product rate.
Schematically being described the present invention and embodiment thereof above, this description does not has restricted, shown in accompanying drawing yet
Simply one of embodiments of the present invention, actual structure is not limited thereto.So, if those of ordinary skill in the art
Enlightened by it, in the case of without departing from the invention objective, design the knot similar to this technical scheme without creative
Structure mode and embodiment, all should belong to protection scope of the present invention.
Claims (10)
1. a roof prism gluing part production technology, it is characterised in that operating procedure is:
Step one, big face (1) and the processing of the 3rd (3): by big face (1) and the 3rd (3) of roof prism woollen
Carry out frosted and polishing；
Step 2, the processing of fourth face (4): the fourth face (4) of roof prism woollen is carried out frosted and polishing；
Step 3, the processing of second (2)；Second (2) of roof prism woollen are carried out frosted and polishing；
Step 4, plated film are processed: plate anti-reflection film, second (2) plating reflectance coating with vacuum coating equipment in big face (1), and add
Pitch-dark protection, prepares single-piece semi-finished product；
Step 5, gluing: after the 3rd (3) are cleaned, by optics special glue, the 3rd of 2 semi-finished product the (3) are glued
Form glued part together；
Step 6, fix by body: side (5) the optics special glue of glued part is fixed on frock 45 ° by body (16)
On big face；
Step 7, the processing of ridge face (6): lean at 45 ° and on body (16), fourth face (4) frosted is gone out 2 ridge faces (6)；
Step 8, the reprocessing of ridge face (6): after square brick (17) optical cement ridge face (6), frosted and polishing are another
One ridge face (6), after completing, changes ridge face (6) and carries out frosted and polishing, take off, to obtain final product from square brick (17)
Glued part finished product (18).
A kind of roof prism gluing part production technology the most according to claim 1, it is characterised in that: described step one is processed
After, the depth of parallelism on two sides controls 15 " within, scale error is within ± 0.01mm；After step 2 processing, big face (1)
With fourth face (4) two sides angle 90 ° ± 10 " within；After step 3 processing, rib difference is 15 " within, big face (1) and the
Between two (2), angle error is 15 " within, total length error is in 0.02mm；Component pitch-dark described in step 3 and proportioning
For host: sclerosing agent: diluent=8:1:7；Glued part glue-line bubble-free and clean, with clinometer control two in 15 seconds in step 5
Between big face (1), the depth of parallelism is 10 " within, thick interference fringe is seen in fourth face (4) plate glass detection；In step 6
Range error between upper and lower two parallel C faces is within 0.005, and glued big of part (1) and C face vertical error are 15 " with
In；In step 8, square brick (17) is 90 ° of angular accuracy 1 " within.
A kind of roof prism gluing part production technology the most according to claim 1, it is characterised in that: in described step 5,
Glued part frock (10) is carried out；The frock of step 6 45 ° is provided with glue groove by the big Middle face of body (16).
A kind of roof prism gluing part production technology the most according to claim 3, it is characterised in that: described step 5 is glued
Part frock (10) includes pedestal (11) and limited block (12), and specifically used step is: by the big face (1) of single-piece semi-finished product
Optical cement is on pedestal (11), and side (5) are adjacent to limited block (12), is coated with optics special glue on the 3rd (3) surface, will be another
3rd (3) of one single-piece semi-finished product down, side (5) towards limited block (12) the 3rd of previous single-piece semi-finished product
(3) surface is touched, and the 3rd (3) of two pieces semi-finished product are glued together.
A kind of roof prism gluing part production technology the most according to claim 4, it is characterised in that: in step one, ridge
The work surface of prism woollen, the biggest (1), second (2), the 3rd (3), fourth face (4) and two sides (5)
Precision is hung down within 1 ＇ in side.
A kind of roof prism gluing part production technology the most according to claim 4, it is characterised in that: described limited block (12)
Middle part be provided with glue groove (121).
A kind of roof prism gluing part production technology the most according to claim 6, it is characterised in that: described glued part frock
(10) the also side's of including flat board (13), pad is between pedestal (11) and limited block (12).
A kind of roof prism gluing part production technology the most according to claim 7, it is characterised in that: described limited block (12)
Having 2, use in vertical state, side's flat board (13) is 3, is padded on 2 limited blocks (12) and pedestal (11) respectively,
And between 1 semi-finished product and pedestal (11)；Described pedestal (11) surface smoothness is λ/4, and fineness is two grades；Institute
State the precision at 90 ° of angles of limited block (12) 30 " within；The tolerance of described side's flat board (13) is ± 0.01mm.
A kind of roof prism gluing part production technology the most according to claim 8, it is characterised in that: described pedestal (11),
The material of side's flat board (13) and limited block (12) is colouless optical glass, and all transforms with waste product.
10. the glued part frock (10) used by the roof prism gluing part production technology described in a claim 9, its feature exists
In: include pedestal (11), limited block (12), side's flat board (13), 45 ° by body (15) and square brick (17).
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| CN201610579003.4A CN105965325B (en) | 2016-07-21 | 2016-07-21 | A kind of roof prism gluing part production technology and its frock |
| CN201710944875.0A CN107457619B (en) | 2016-07-21 | 2016-07-21 | Roof prism gluing part production labor dress |
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| CN108406505B (en) * | 2018-03-30 | 2023-06-13 | 马鞍山市江南光学有限公司 | Processing method of rhombic prism and hot glue winding device thereof |
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| CN110941038A (en) * | 2019-12-25 | 2020-03-31 | 马鞍山市江南光学有限公司 | Processing technology of Paul combined prism |
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| CN114619297A (en) * | 2022-04-21 | 2022-06-14 | 马鞍山市江南光学有限公司 | Processing technology of right-angle prism side sag 10 ″ |
| CN114619297B (en) * | 2022-04-21 | 2023-11-03 | 马鞍山市江南光学有限公司 | Processing technology of right-angle prism side sag 10' |
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Also Published As
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|---|---|
| CN107457619A (en) | 2017-12-12 |
| CN107457619B (en) | 2019-03-26 |
| CN105965325B (en) | 2017-11-21 |
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