CN105964377B - A kind of discarded concrete beam column stake reinforcing bar and concrete automatic separation system and method - Google Patents

A kind of discarded concrete beam column stake reinforcing bar and concrete automatic separation system and method Download PDF

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Publication number
CN105964377B
CN105964377B CN201610347476.1A CN201610347476A CN105964377B CN 105964377 B CN105964377 B CN 105964377B CN 201610347476 A CN201610347476 A CN 201610347476A CN 105964377 B CN105964377 B CN 105964377B
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reinforcing bar
separator
concrete
disintegrating machine
conveyer
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CN105964377A (en
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张义
张红波
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Hubei Central Hubei Ecological Environmental Protection Ltd By Share Ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C23/00Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
    • B02C23/08Separating or sorting of material, associated with crushing or disintegrating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B09DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
    • B09BDISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
    • B09B3/00Destroying solid waste or transforming solid waste into something useful or harmless

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Environmental & Geological Engineering (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

The present invention is applied to technical field of resource recovery, a kind of discarded concrete beam column stake reinforcing bar and concrete automatic separation system and method are provided, the system includes hanging apparatus, the main disintegrating machine for crushing armored concrete, the reinforcing bar separator for being arranged on the main disintegrating machine outlet port of lifting armored concrete, the main disintegrating machine slant setting, rubble material after broken by reinforcing bar separator and drops out, and the reinforcing bar obtained after broken is oblique to enter reinforcing bar separator progress reinforcing bar separation.The present invention realizes carries out reclaiming by building solid element, and can not only realize turns waste into wealth, and creates huge economic benefit, and can also save water and soil ore resource, beautifies our urban life, it has extremely wide application prospect.

Description

A kind of discarded concrete beam column stake reinforcing bar and concrete automatic separation system and method
Technical field
The invention belongs to technical field of resource recovery, more particularly to a kind of discarded concrete beam column stake reinforcing bar to divide automatically with concrete From system and method.
Background technology
With the quickening of national urbanization process, increasing building waste book box processing to be recycled, particularly subway, The later stage of high ferro and the development & construction process of Super High building, a large amount of discarded concrete support beam auxiliary constructions caused by meeting are used Material, it is left containing 10% plus inside because concrete support beam is a thicker solid (weighing certainly 20 tons) in itself Right building iron, it is very big that it recycles difficulty.
Current conventional recovery and treatment method is directly to crush concrete support beam point by point by big gun machine, and so construction is slow The slow duration is longer, and noise disturbs residents greatly very much very much, and takes job site, need to spend a large amount of manpower and materials costs, or even can be remote Its recovery value is exceeded well over, in addition, the building stones after broken are located at job site, also inconvenience transport and processing.Therefore, many situations Directly armored concrete is discarded down, extremely wastes materials and equipment resources and land resource.
The content of the invention
In view of the above problems, it is an object of the invention to provide a kind of discarded concrete beam column stake reinforcing bar to be automatically separated with concrete System and method, it is intended to solve existing armored concrete recovery method and relatively disturb residents, take job site, processing cost height, wave Take the technical problem of resource.
The present invention adopts the following technical scheme that:
On the one hand, the discarded concrete beam column stake reinforcing bar includes with concrete automatic separation system:
For lifting the hanging apparatus of armored concrete;
For crushing the main disintegrating machine of armored concrete;
It is arranged on the reinforcing bar separator of the main disintegrating machine outlet port;
Wherein, the main disintegrating machine slant setting, the rubble material after crushing by reinforcing bar separator and drops out, after crushing Obtained reinforcing bar is oblique into reinforcing bar separator progress reinforcing bar separation.
Further, the reinforcing bar separator includes guide plate, baffle plate and rotating cylinder, the guide plate slant setting and highest For point positioned at the lower section of main disintegrating machine outlet port, the baffle plate is used to blocking the reinforcing bar that is slided from guide plate, the baffle plate with it is described Guide plate is separated by a distance, and the rotating cylinder is located at below the baffle plate minimum point, and the rotating cylinder periphery is evenly distributed with a circle and led Draw pawl.
Further, the main disintegrating machine angle of inclination is 25 degree~40 degree.
Further, the entry position of the main disintegrating machine is additionally provided with building stones guide table.
Further, the hanging apparatus includes lifting appliance and suspender, and the suspender is rectangular frame.
Further, the system also includes reinforcing bar recovery subsystem and building stones recovery subsystem, it is described it is broken after it is thick Building stones are by reinforcing bar separator and drop out the progress building stones recovery into building stones recovery subsystem, and the reinforcing bar is through reinforcing bar point After being separated from device, subsystem is reclaimed by reinforcing bar and reclaimed.
Further, building stones recovery subsystem include tramp iron separator and the first conveyer being sequentially connected with, batcher, Second disintegrating machine, the second conveyer and vibrating screen classifier, the entry position of first conveyer are located at reinforcing bar separation dress Immediately below putting, the entry position of second conveyer is located at the underface of the second disintegrating machine outlet port.
On the other hand, the discarded concrete beam column stake reinforcing bar includes with concrete automatic separation method:
The armored concrete in stock ground lifts by crane feeding through hanging apparatus;
Main disintegrating machine is tentatively broken to reinforced concrete row, i.e., thick tear reason, obtains rubble material;
Rubble material drops out by the reinforcing bar separator, while reinforcing bar separator divides rubble material and reinforcing bar From.
Further, methods described also includes:
Building stones recovery subsystem further recycles to the rubble material;
After reinforcing bar separation, reinforcing bar recovery subsystem reclaims to reinforcing bar.
Further, building stones recovery subsystem includes tramp iron separator, the first conveyer, batcher, the second disintegrating machine, the Two conveyers and vibrating screen classifier, the reinforcing bar separator include guide plate, baffle plate and rotating cylinder;
Wherein, the rubble material drops out by the reinforcing bar separator, while reinforcing bar separator is to rubble material and steel Muscle carries out separating step, specifically includes:
Rubble material is slid to the first conveyer by guide plate;
The reinforcing bar obtained after broken slides along guide plate, and reinforcing bar top, which is encountered, falls on two of the rotating cylinder after the baffle plate Between adjacent traction pawl, or reinforcing bar top is fallen directly between two of rotating cylinder tractions grab;
During drum rotation, traction pawl involves reinforcing bar from guide plate, realizes that reinforcing bar separates, follow-up reinforcing bar recovery system System reclaims to reinforcing bar;
Wherein, the material reclaims subsystem to the further recycling step of rubble material, specifically includes:
The rubble material is transported to batcher by the first conveyer;
Batcher carries out vibrosieve to the rubble material and is fed;
The direct go-no-go of big pellet of screening separation is big pellet finished product;
Rubble material after screening enters the second disintegrating machine after tramp iron separator iron removaling, and further break process, i.e. thin broken are handled, Obtain fine rock material;
Fine rock material is transported to vibrating screen classifier by the second conveyer;
Layering screen gets the fine powder product of granularities at different levels.
The beneficial effects of the invention are as follows:The present invention is by main disintegrating machine slant setting, and in the outlet port of main disintegrating machine Lower section sets reinforcing bar separator, thick broken obtained rubble material to be dropped out after passing through reinforcing bar separator, can reclaim son by building stones System is to its further recycling, while reinforcing bar separator realizes the separation of reinforcing bar, realizes especially big building solid and gives up Effective recycling and reuse of gurry (armored concrete such as discarded concrete beam column stake), the direct economic benefit of creation is extremely considerable, And water and soil ore resource can also be saved, beautify our urban life, there is extremely wide application prospect.The system designs Novel, rationally distributed, dependable performance, safe to use, easy to operate, operating efficiency is high, and a full set of apparatus for production line can be in high temperature, more Realize that fault-free is continuously run under the rugged environments such as dirt, equipment maintenance work is very easy.In addition, in preferred scheme In, it is automatically-unhooked when by rationally setting the structure of hanging apparatus, convenient lifting can not only be realized, but also can realize unloading Function, the danger of the artificial decoupling device in high-altitude is prevented.
Brief description of the drawings
Fig. 1 is discarded concrete beam column stake reinforcing bar provided in an embodiment of the present invention and concrete automatic separation system structure chart;
Fig. 2 is armored concrete lifting schematic diagram;
Fig. 3 is that armored concrete is automatically separated schematic flow sheet.
Embodiment
In order to make the purpose , technical scheme and advantage of the present invention be clearer, it is right below in conjunction with drawings and Examples The present invention is further elaborated.It should be appreciated that the specific embodiments described herein are merely illustrative of the present invention, and It is not used in the restriction present invention.
In order to illustrate technical solutions according to the invention, illustrated below by specific embodiment.
Fig. 1 shows discarded concrete beam column stake reinforcing bar provided in an embodiment of the present invention and concrete automatic separation system structure, The part related to the embodiment of the present invention is illustrate only for convenience of description.
As shown in figure 1, the discarded concrete beam column stake reinforcing bar that the present embodiment provides includes lifting with concrete automatic separation system Device (not shown), main disintegrating machine 1, reinforcing bar separator 2.In diagram, the entry position of the main disintegrating machine 1 is also set up There is building stones guide table 3.Pending armored concrete can be the discarded concrete beam column stake of various construction, the beam of removal building Post, the beam column of different kinds of roads bridging toughening, railroad sleeper building stones, concrete electric pole, concrete downcomer, other concrete prefabricated members etc..
During work, after the hanging apparatus lifts by crane armored concrete, it is placed in the building stones guide table 3, subsequently into master Disintegrating machine, the main disintegrating machine jaw crusher, jaw crusher energy consumption is low, and jaw design is unique, can realize larger crush Than.Main disintegrating machine is carried out after tentatively crushing to armored concrete, obtains rubble material, and rubble material enters reinforcing bar from the outlet of main disintegrating machine Separator is simultaneously dropped out, and rubble material can be utilized directly, can also be designed building stones recovery subsystem and further be reclaimed.This implementation Example does not limit the concrete structure of the building stones recovery subsystem, can carry out related setting according to customer demand, be provided for client Most reasonable, most economical producing line.Marker size size is adjustable, and percentage of damage is high, and energy-efficient, the yield of production is big, produces Stone epigranular, particle shape is good, is adapted to the various large, medium and small Engineering Project Constructions such as highway bridge.
Meanwhile after main crusher in crushing concrete, remaining reinforcing bar can be obtained, because disintegrating machine is obliquely installed, broken from main The reinforcing bar that broken machine exports out can insert in reinforcing bar separator obliquely, and reinforcing bar separator separates to reinforcing bar, finally Reinforcing bar recovery subsystem can be designed to reclaim the reinforcing bar after separation.The present embodiment does not limit the reinforcing bar recovery subsystem Specific implementation form, for example reinforcing bar can be taken away by magnet adsorption, reinforcing bar can also be taken away by hauling machine, or even also may be used Take reinforcing bar away manually, this is all within protection scope of the present invention.
As a kind of concrete structure of the reinforcing bar separator 2, the reinforcing bar separator includes guide plate 21, baffle plate 22 And rotating cylinder 23, the slant setting of guide plate 21 and peak are located at the lower section of the main outlet port of disintegrating machine 1, the baffle plate 22 is used In blocking the reinforcing bar that is slided from guide plate 21, the baffle plate 22 and the guide plate 21 are separated by a distance, and the rotating cylinder 23 is located at institute State below the minimum point of baffle plate 22, the periphery of rotating cylinder 23 is evenly distributed with circle traction pawl.
Reinforcing bar separation process is as follows:
Rubble material after broken is entered on guide plate, and guide plate tilts down placement, and rubble material glides along guide plate and dropped out, and schemes In showing, conveyer can be set immediately below guide plate minimum point, subsequent recovery processing is carried out with transport coarse building stones.Obtained after broken Reinforcing bar can gradually be glided along guide plate, reinforcing bar top can encounter the baffle plate, prevent reinforcing bar from continuing to glide, then according to gravity Effect, between reinforcing bar top can drop down onto the traction pawl of rotating cylinder, baffle plate plays stop cushioning effect, avoids reinforcing bar from being arbitrarily scattered.It is actual In processing procedure, also have part reinforcing bar top and directly fall between the traction pawl of rotating cylinder.Adjacent traction pawl blocks reinforcing bar top, Rotating cylinder is in rotation process, and traction pawl drives reinforcing bar movement, and the space between rotating cylinder and baffle plate pulls out, follow-up reinforcing bar Recovery subsystem reclaims to reinforcing bar.
In the present embodiment, building stones are produced as continuous process, and the output of reinforcing bar is interruption process, interval time and supplied materials Size, shape, the content of reinforcing bar and arrangement are relevant.
It has been observed that armored concrete is lifted by crane and is placed in building stones guide table by hanging apparatus, existing hanging apparatus typically by Lifting appliance and cable wire, hook composition, tie armored concrete with cable wire first, are then tangled with the hook of lifting appliance.If With existing hanging apparatus, after armored concrete is hung to building stones guide table by lifting appliance, artificial decoupling device is also needed, it is abnormally dangerous.In order to Overcome this problem, the hanging apparatus described in the present embodiment includes lifting appliance and suspender, and the suspender is rectangular frame, is hung It is as shown in Figure 2 to fill schematic diagram, it is illustrated that in, mark 200 is armored concrete, and mark 300 is rectangular suspender, using steel system Make.The inside casing of suspender is slightly larger than the cross section size of armored concrete, generally higher than 10cm.Suspender is entangled into reinforced concrete After soil, lifting appliance is directly lifted by crane, and is acted on according to frictional force, and armored concrete is not fallen off, when armored concrete is hung to building stones After guide table, when the top margin of building stones guide table is encountered in a side of the bottom of suspender, continue to transfer armored concrete, now reinforced concrete Soil can loosen, and be slid automatically from suspender, into main disintegrating machine, realize automatic unloading.The design concept of this suspender is ingenious, not only Convenient lifting can be realized, automatic unhooking function during unloading can be also realized, prevent the danger of the artificial decoupling device in high-altitude.
A kind of concrete implementation form of building stones recovery subsystem is described below, shown in reference picture 1, building stones recovery System includes tramp iron separator (not shown) and the first conveyer 4, batcher 5, the second disintegrating machine 6, second that are sequentially connected with Conveyer 7 and vibrating screen classifier 8, the entry position of first conveyer 4 is immediately below the reinforcing bar separator 2, institute The entry position for stating the second conveyer 7 is located at the underface of the outlet port of the second disintegrating machine 6.Shown first conveyer and Two conveyers select belt conveyor.Second disintegrating machine is hammer mill.Illustrated strip straight line is ground, main Disintegrating machine and building stones guide table fix on the ground, and ground, which is dug, groove hole, and the branch of the first conveyer one is located in groove hole, another The part side of resting on the ground, then batcher, the second disintegrating machine, the second conveyer and vibrating screen classifier are installed on ground On.
Armored concrete with reference to shown in Fig. 3 is automatically separated flow, and main disintegrating machine is carried out after slightly breaking to armored concrete, slightly Building stones fall into the first conveyer after reinforcing bar separator, while separate and recover reinforcing bar;First transmission rubble material Batcher is transported to, batcher carries out vibrosieve to the rubble material and is fed, and the direct go-no-go of big pellet for sieving separation is Big pellet finished product, the rubble material after screening enter the second disintegrating machine after tramp iron separator iron removaling and carry out thin broken processing, obtain fine rock material, Fine rock material is transported to vibrating screen classifier by the second conveyer, and layering screen gets the fine powder product of granularities at different levels, and fine powder product is other Finished product stock ground is delivered to via belt conveyer.So last recovery obtain building iron and various forms of building stones, powder into Product, finished product material grain shape is good, and material grading is reasonable, and modulus of fineness is adjustable, and GB14685- is fully achieved in the final product quality after crushing 2001 standards, qualified material and aggregate, finished product material can be provided for industries such as high-grade highway, railway, conservancy concrete mixing plants Production cost is low, profitable.
To sum up, armored concrete separation regeneration techniques provided by the invention is that one kind carries out building solid element The advanced technology of reclaiming, the application of this technology, can not only realize turns waste into wealth, and creates huge economic benefit, and And water and soil ore resource can also be saved, beautify our urban life, it has extremely wide application prospect.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention All any modification, equivalent and improvement made within refreshing and principle etc., should be included in the scope of the protection.

Claims (7)

1. a kind of discarded concrete beam column stake reinforcing bar and concrete automatic separation system, it is characterised in that the system includes:
For lifting the hanging apparatus of armored concrete;
For crushing the main disintegrating machine of armored concrete;
It is arranged on the reinforcing bar separator of the outlet port of the main disintegrating machine;
Wherein, the main disintegrating machine slant setting, the rubble material after crushing by reinforcing bar separator and are dropped out, obtained after broken Reinforcing bar it is oblique enter the reinforcing bar separator carry out reinforcing bar separation;
The reinforcing bar separator includes guide plate, baffle plate and rotating cylinder, and the guide plate slant setting and peak are located at main broken The lower section of the outlet port of machine, the baffle plate are used to block the reinforcing bar slided from guide plate, and the baffle plate is separated by one with the guide plate Set a distance, the rotating cylinder are located at below the baffle plate minimum point, and the rotating cylinder periphery is evenly distributed with circle traction pawl.
2. discarded concrete beam column stake reinforcing bar and concrete automatic separation system as claimed in claim 1, it is characterised in that the master breaks Broken machine angle of inclination is 25 degree ~ 40 degree.
3. discarded concrete beam column stake reinforcing bar and concrete automatic separation system as claimed in claim 2, it is characterised in that the master breaks The entry position of broken machine is additionally provided with building stones guide table.
4. discarded concrete beam column stake reinforcing bar and concrete automatic separation system as claimed in claim 3, it is characterised in that the lifting Device includes lifting appliance and suspender, and the suspender is rectangular frame.
5. concrete beam column stake reinforcing bar and concrete automatic separation system are discarded as described in claim any one of 1-4, it is characterised in that The system also includes reinforcing bar recovery subsystem and building stones recovery subsystem, it is described it is broken after rubble material by reinforcing bar separation dress Put and drop out to the building stones to reclaim and building stones recovery is carried out in subsystem, the reinforcing bar passes through after the separation of reinforcing bar separator Reinforcing bar recovery subsystem is reclaimed.
6. discarded concrete beam column stake reinforcing bar and concrete automatic separation system as claimed in claim 5, it is characterised in that the building stones Recovery subsystem includes tramp iron separator and the first conveyer being sequentially connected with, batcher, the second disintegrating machine, the second conveyer and shaken Dynamic screening machine, the entry position of first conveyer are located at immediately below the reinforcing bar separator, second conveyer Entry position is located at the underface of the outlet port of second disintegrating machine.
7. a kind of discarded concrete beam column stake reinforcing bar and concrete automatic separation method, it is characterised in that methods described includes:
The armored concrete in stock ground lifts by crane feeding through hanging apparatus;
Main disintegrating machine is tentatively broken to armored concrete, i.e., thick tear reason, obtains rubble material;
Rubble material drops out by reinforcing bar separator, while reinforcing bar separator separates to rubble material and reinforcing bar;
Building stones recovery subsystem further recycles to the rubble material;
After reinforcing bar separation, reinforcing bar recovery subsystem reclaims to reinforcing bar;
Here, the building stones recovery subsystem includes tramp iron separator, the first conveyer, batcher, the second disintegrating machine, the second conveyer And vibrating screen classifier, the reinforcing bar separator include guide plate, baffle plate and rotating cylinder;
Wherein, the rubble material drops out by reinforcing bar separator, while reinforcing bar separator divides rubble material and reinforcing bar From the step of specifically include:
Rubble material is slid to the first conveyer by guide plate;
The reinforcing bar obtained after broken slides along guide plate, reinforcing bar top encounter fall on after the baffle plate two of the rotating cylinder it is adjacent Between drawing pawl, or reinforcing bar top is fallen directly between two of rotating cylinder traction pawls;
During drum rotation, traction pawl involves reinforcing bar from guide plate, realizes that reinforcing bar separates, follow-up reinforcing bar recovery subsystem Reinforcing bar is reclaimed;
Wherein, the step of building stones recovery subsystem further recycles to the rubble material specifically includes:
The rubble material is transported to batcher by the first conveyer;
Batcher carries out vibrosieve to the rubble material and is fed;
The direct go-no-go of big pellet of screening separation is big pellet finished product;
Rubble material after screening enters the second disintegrating machine after tramp iron separator iron removaling, the processing of further break process, i.e. thin broken, obtains Fine rock material;
Fine rock material is transported to vibrating screen classifier by the second conveyer;
Layering screen gets the fine powder product of granularities at different levels.
CN201610347476.1A 2016-05-24 2016-05-24 A kind of discarded concrete beam column stake reinforcing bar and concrete automatic separation system and method Active CN105964377B (en)

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CN108704748A (en) * 2018-05-25 2018-10-26 河北卓秋实业有限公司 A kind of automatical and efficient broken armored concrete cutting material block device
CN112058874B (en) * 2020-09-04 2021-09-14 广东洁冠科技有限公司 System of recycling is handled to building solid useless rubbish prefab
CN112439768A (en) * 2020-10-16 2021-03-05 混楚(上海)环保设备制造有限公司 Large-scale component processing system of waste concrete
CN113000179B (en) * 2021-02-05 2022-10-04 张家界市经济开发区宏鑫建材有限公司 Production process and production device of recycled concrete

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