CN105948493A - Production process for glass fiber yarn - Google Patents

Production process for glass fiber yarn Download PDF

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Publication number
CN105948493A
CN105948493A CN201610273050.6A CN201610273050A CN105948493A CN 105948493 A CN105948493 A CN 105948493A CN 201610273050 A CN201610273050 A CN 201610273050A CN 105948493 A CN105948493 A CN 105948493A
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China
Prior art keywords
glass
glass fiber
fiber yarn
cullet
yarn
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CN201610273050.6A
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Chinese (zh)
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CN105948493B (en
Inventor
程辉林
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JINGDE COUNTY QINGCHUN FIBERGLASS Co Ltd
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JINGDE COUNTY QINGCHUN FIBERGLASS Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
    • C03C1/002—Use of waste materials, e.g. slags
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B37/00—Manufacture or treatment of flakes, fibres, or filaments from softened glass, minerals, or slags
    • C03B37/01—Manufacture of glass fibres or filaments
    • C03B37/02—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor
    • C03B37/022—Manufacture of glass fibres or filaments by drawing or extruding, e.g. direct drawing of molten glass from nozzles; Cooling fins therefor from molten glass in which the resultant product consists of different sorts of glass or is characterised by shape, e.g. hollow fibres, undulated fibres, fibres presenting a rough surface
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C13/00—Fibre or filament compositions
    • C—CHEMISTRY; METALLURGY
    • C03—GLASS; MINERAL OR SLAG WOOL
    • C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
    • C03C25/00—Surface treatment of fibres or filaments made from glass, minerals or slags
    • C03C25/10—Coating
    • D—TEXTILES; PAPER
    • D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
    • D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
    • D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
    • D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
    • D02G3/16—Yarns or threads made from mineral substances
    • D02G3/18—Yarns or threads made from mineral substances from glass or the like

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Glass Compositions (AREA)

Abstract

The invention relates to a production process for glass fiber yarn. The production process comprises the steps: selecting the following raw material ingredients in percentage by weight: 1% to 30% of waste/used beaded glass, 1% to 40% of cullet, 1% to 30% of quartz sand, 22% to 35% of pyrophyllite, 3% to 15% of feldspar, 5% to 13% of borax, 1% to 4% of calcite, 3% to 7% of dolomite, 0.5% to 2% of fluorite, 2% to 5% of mirabilite and 0.2% to 0.5% of composite clarifier; and carrying out processes such as material preparing, melting, drawing, baking and yarn making, thereby producing the high-quality glass fiber yarn. According to the production process for the glass fiber yarn, disclosed by the invention, the waste/used beaded glass and the cullet serve as main raw materials, so that waste resources can be effectively utilized, and the pollution to environments is reduced; and the produced glass fiber yarn is stable in product quality, and the strength of the produced glass fiber yarn can meet requirements.

Description

A kind of production technology of glass fiber yarn
Technical field
The present invention relates to a kind of glass fibre, the production technology of a kind of glass fiber yarn.
Background technology
Glass fibre is the Inorganic Non-metallic Materials of a kind of excellent performance, of a great variety, advantage be good insulating, Thermostability is strong, corrosion resistance good, and mechanical strength is high, but shortcoming is that property is crisp, and wearability is poor.It is with glass Glass ball or discarded glass are raw material to be manufactured into through high temperature melting, wire drawing, doff, the technique such as weave cotton cloth, and it is single A diameter of several microns to twenties meters micron of silk, is equivalent to the 1/20-1/5 of a hairline, often restraints Fiber precursor is all made up of hundreds of the most thousands of monofilament.Glass fibre is typically used as the increasing in composite Strong material, electrically insulating material and heat-insulating material, the national economy every field such as circuit substrate.
It is mainly composed of silicon dioxide, aluminium oxide, calcium oxide, boron oxide, magnesium oxide, sodium oxide etc., At present both at home and abroad glass fiber yarn production technology is predominantly: with quartz sand, aluminium oxide, pyrophyllite, limestone, Dolomite, boric acid, soda, Natrii Sulfas, fluorite etc. are primary raw material, melted, wire drawing, boundling resultant yarn.But It is for primary raw material to produce the most rare of high strength glass fiber yarn with waste and old glass bead, cullet.
Summary of the invention
It is an object of the invention to provide a kind of with waste and old glass bead, cullet, quartz sand and pyrophillite For primary raw material, add the adjuvants such as Anhydrite, Borax, calcite, dolomite, produce high quality glass fiber The production technology of yarn.
The purpose of the present invention can be achieved through the following technical solutions:
A kind of production technology of glass fiber yarn, it is characterised in that: comprise the following steps:
(1) get the raw materials ready: take discarded glass pearl, cullet, quartz sand, pyrophillite, Anhydrite, Borax, Fang Xie Stone, dolomite are broken rear standby respectively, and compound clarifier is got ready；
(2) found: take above-mentioned raw materials and add in kiln, be 1550 DEG C～1600 DEG C at glass melting temperature, found Time is fusion cast glass liquid under conditions of 6h～10h, and by weight percentage, each raw material weight of addition divides It is not: discarded glass pearl 1%～30%, cullet 1%～40%, quartz sand 1%～30%, pyrophillite 22%～35%, Anhydrite 3%～15%, Borax 5%～13%, calcite 1%～4%, dolomite 3%～ 7%, fluorite 0.5%～2%, Natrii Sulfas 2%～5%, compound clarifier 0.2%～0.5%；
(3) wire drawing: vitreous humour, under conditions of temperature is 1250 DEG C～1300 DEG C, cools down wire drawing by bushing Become monofilament, and coat through wetting agent；
(4) dry: the monofilament after coating is wound on specimen mounting, put in baking oven little in 110 DEG C of bakings 1 Time, then rise to 150 DEG C of bakings 3 hours, then it is down to 130 DEG C of bakings 4 hours, it is cooled to room temperature；
(5) yarn processed: glass fiber precursor non-twist network machine doff, preparation are become glass fibre raw yarn.
Further, in step (2), by weight percentage, the cullet of addition, quartz sand weight it With for 20%～40%.
Further, in step (2), by weight percentage, the discarded glass pearl of addition, cullet, Quartz sand weight sum is 20%～50%.
Further, in step (2), by weight percentage, each raw material weight of addition is respectively as follows: useless Old bead 13%, cullet 17%, quartz sand 15%, pyrophillite 27%, Anhydrite 7%, Borax 8%, Calcite 3%, dolomite 5%, fluorite 1.1%, Natrii Sulfas 3.5%, compound clarifier 0.4%.
Further, in step (2), described cullet be quartz glass, vagcor, soda-lime glass, One or more in alumina silicate glass, borosilicate glass
Beneficial effects of the present invention: the production technology of the glass fiber yarn of the present invention, with waste and old glass bead, Cullet is primary raw material, it is possible to effectively utilize waste resource, reduces the pollution to environment；And The glass fiber yarn produced, constant product quality, its intensity can reach requirement.
Detailed description of the invention
The present invention is made further below in conjunction with specific embodiment for the ease of it will be appreciated by those skilled in the art that Explanation.
Embodiment 1
The production technology of a kind of glass fiber yarn, comprises the following steps:
(1) get the raw materials ready: take discarded glass pearl, useless soda-lime glass, quartz sand, pyrophillite, Anhydrite, Borax, Calcite, dolomite are broken rear standby respectively, and compound clarifier is got ready；
(2) found: by weight percentage, take the raw material of following weight portion, discarded glass pearl: 13%, Useless soda-lime glass: 17%, quartz sand: 15%, pyrophillite: 27%, Anhydrite: 7%, Borax: 8%, Calcite: 3%, dolomite: 5%, fluorite: 1.1%, Natrii Sulfas: 3.5%, compound clarifier: 0.4%, Various raw materials are added in kiln, glass melting temperature be 1570 DEG C, melting time be 8h under conditions of be melting into Vitreous humour；
(3) wire drawing: vitreous humour, under conditions of temperature is 1280 DEG C, becomes monofilament by bushing cooling wire drawing, And coat through wetting agent；
(4) dry: the monofilament after coating is wound on specimen mounting, put in baking oven little in 110 DEG C of bakings 1 Time, then rise to 150 DEG C of bakings 3 hours, then it is down to 130 DEG C of bakings 4 hours, it is cooled to room temperature；
(5) yarn processed: glass fiber precursor non-twist network machine doff, preparation are become glass fibre raw yarn.
Embodiment 2
The production technology of a kind of glass fiber yarn, comprises the following steps:
(1) get the raw materials ready: take discarded glass pearl, useless quartz glass, quartz sand, pyrophillite, Anhydrite, Borax, Calcite, dolomite are broken rear standby respectively, and compound clarifier is got ready；
(2) found: by weight percentage, take the raw material of following weight portion, discarded glass pearl: 1%, Useless quartz glass: 6%, quartz sand: 30%, pyrophillite: 30%, Anhydrite: 7%, Borax: 10%, Calcite: 4%, dolomite: 6%, fluorite: 1.8%, Natrii Sulfas: 4.2%, compound clarifier: 0.2%, Various raw materials are added in kiln, glass melting temperature be 1550 DEG C, melting time be 10h under conditions of found Become vitreous humour；
(3) wire drawing: vitreous humour, under conditions of temperature is 1300 DEG C, becomes monofilament by bushing cooling wire drawing, And coat through wetting agent；
(4) dry: the monofilament after coating is wound on specimen mounting, put in baking oven little in 110 DEG C of bakings 1 Time, then rise to 150 DEG C of bakings 3 hours, then it is down to 130 DEG C of bakings 4 hours, it is cooled to room temperature；
(5) yarn processed: glass fiber precursor non-twist network machine doff, preparation are become glass fibre raw yarn.
Embodiment 3
The production technology of a kind of glass fiber yarn, comprises the following steps:
(1) get the raw materials ready: take discarded glass pearl, useless vagcor, quartz sand, pyrophillite, Anhydrite, Borax, Calcite, dolomite are broken rear standby respectively, and compound clarifier is got ready；
(2) found: by weight percentage, take the raw material of following weight portion, discarded glass pearl: 18%, Cullet: 1%, quartz sand: 24%, pyrophillite: 24.5%, Anhydrite: 15%, Borax: 5%, side Xie Shi: 1%, dolomite: 7%, fluorite: 2%, Natrii Sulfas: 2%, compound clarifier: 0.5%, will be each Kind of raw material adds in kiln, glass melting temperature be 1600 DEG C, melting time be 6h under conditions of be melting into glass Liquid；
(3) wire drawing: vitreous humour, under conditions of temperature is 1300 DEG C, becomes monofilament by bushing cooling wire drawing, And coat through wetting agent；
(4) dry: the monofilament after coating is wound on specimen mounting, put in baking oven little in 110 DEG C of bakings 1 Time, then rise to 150 DEG C of bakings 3 hours, then it is down to 130 DEG C of bakings 4 hours, it is cooled to room temperature；
(5) yarn processed: glass fiber precursor non-twist network machine doff, preparation are become glass fibre raw yarn.
Embodiment 4
The production technology of a kind of glass fiber yarn, comprises the following steps:
(1) get the raw materials ready: take discarded glass pearl, waste aluminosilicate glass, useless borosilicate glass, quartz sand, Pyrophillite, Anhydrite, Borax, calcite, dolomite are broken rear standby respectively, and compound clarifier is got ready；
(2) found: by weight percentage, take the raw material of following weight portion, discarded glass pearl: 14%, Waste aluminosilicate glass: 7%, useless borosilicate glass: 11%, quartz sand: 15%, pyrophillite: 31%, Anhydrite: 5%, Borax: 7%, calcite: 4%, dolomite: 3%, fluorite: 0.5%, Natrii Sulfas: 2%, Various raw materials are added in kiln, are 1585 DEG C, melting time at glass melting temperature by compound clarifier: 0.5% For being melting into vitreous humour under conditions of 9h；
(3) wire drawing: vitreous humour, under conditions of temperature is 1270 DEG C, becomes monofilament by bushing cooling wire drawing, And coat through wetting agent；
(4) dry: the monofilament after coating is wound on specimen mounting, put in baking oven little in 110 DEG C of bakings 1 Time, then rise to 150 DEG C of bakings 3 hours, then it is down to 130 DEG C of bakings 4 hours, it is cooled to room temperature；
(5) yarn processed: glass fiber precursor non-twist network machine doff, preparation are become glass fibre raw yarn.
Embodiment 5
The production technology of a kind of glass fiber yarn, comprises the following steps:
(1) get the raw materials ready: take discarded glass pearl, useless quartz glass, useless soda-lime glass, quartz sand, pyrophillite, Anhydrite, Borax, calcite, dolomite are broken rear standby respectively, and compound clarifier is got ready；
(2) found: by weight percentage, take the raw material of following weight portion, discarded glass pearl: 6%, Useless quartz glass: 7%, useless soda-lime glass: 13%, quartz sand: 16%, pyrophillite: 26%, Anhydrite: 9%, Borax: 10%, calcite: 2.7%, dolomite: 6%, fluorite: 1%, Natrii Sulfas: 3%, multiple Close clarifier: 0.3%, various raw materials added in kiln, glass melting temperature be 1560 DEG C, melting time be Vitreous humour it is melting under conditions of 7h
(3) wire drawing: vitreous humour, under conditions of temperature is 1260 DEG C, becomes monofilament by bushing cooling wire drawing, And coat through wetting agent；
(4) dry: the monofilament after coating is wound on specimen mounting, put in baking oven little in 110 DEG C of bakings 1 Time, then rise to 150 DEG C of bakings 3 hours, then it is down to 130 DEG C of bakings 4 hours, it is cooled to room temperature；
(5) yarn processed: glass fiber precursor non-twist network machine doff, preparation are become glass fibre raw yarn.
Above content is only to present configuration example and explanation, the technology of affiliated the art Described specific embodiment is made various amendment or supplements or use similar mode to substitute by personnel, Without departing from invention structure or surmount scope defined in the claims, the present invention all should be belonged to Protection domain.

Claims (5)

1. the production technology of a glass fiber yarn, it is characterised in that: comprise the following steps:
(1) get the raw materials ready: take discarded glass pearl, cullet, quartz sand, pyrophillite, Anhydrite, Borax, Fang Xie Stone, dolomite are broken rear standby respectively, and compound clarifier is got ready；
(2) found: take above-mentioned raw materials and add in kiln, be 1550 DEG C～1600 DEG C at glass melting temperature, found Time is fusion cast glass liquid under conditions of 6h～10h, and by weight percentage, each raw material weight of addition divides It is not: discarded glass pearl 1%～30%, cullet 1%～40%, quartz sand 1%～30%, pyrophillite 22%～35%, Anhydrite 3%～15%, Borax 5%～13%, calcite 1%～4%, dolomite 3%～ 7%, fluorite 0.5%～2%, Natrii Sulfas 2%～5%, compound clarifier 0.2%～0.5%；
(3) wire drawing: vitreous humour, under conditions of temperature is 1250 DEG C～1300 DEG C, cools down wire drawing by bushing Become monofilament, and coat through wetting agent；
(4) dry: the monofilament after coating is wound on specimen mounting, put in baking oven little in 110 DEG C of bakings 1 Time, then rise to 150 DEG C of bakings 3 hours, then it is down to 130 DEG C of bakings 4 hours, it is cooled to room temperature；
(5) yarn processed: glass fiber precursor non-twist network machine doff, preparation are become glass fibre raw yarn.
The production technology of a kind of glass fiber yarn the most according to claim 1, it is characterised in that step Suddenly in (2), by weight percentage, the cullet of addition, quartz sand weight sum are 20%～40%.
The production technology of a kind of glass fiber yarn the most according to claim 1, it is characterised in that step Suddenly in (2), by weight percentage, the discarded glass pearl of addition, cullet, quartz sand weight sum are 20%～50%.
The production technology of a kind of glass fiber yarn the most according to claim 1, it is characterised in that step Suddenly in (2), by weight percentage, each raw material weight of addition is respectively as follows: discarded glass pearl 13%, gives up Glass 17%, quartz sand 15%, pyrophillite 27%, Anhydrite 7%, Borax 8%, calcite 3%, white Marble 5%, fluorite 1.1%, Natrii Sulfas 3.5%, compound clarifier 0.4%.
The production technology of a kind of glass fiber yarn the most according to claim 1, it is characterised in that step Suddenly in (2), described cullet be quartz glass, vagcor, soda-lime glass, alumina silicate glass, One or more in borosilicate glass.
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Cited By (18)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107141977A (en) * 2017-05-08 2017-09-08 河海大学 A kind of carbon nano-tube modification coating and preparation method and application
CN107160777A (en) * 2017-05-25 2017-09-15 浙江凯澳新材料有限公司 A kind of production technology of flame-proof glass fibre cloth
CN107954599A (en) * 2017-12-25 2018-04-24 安徽同力新材料有限公司 A kind of preparation method of high-performance glass fiber yarn
CN108249753A (en) * 2018-01-23 2018-07-06 合肥利裕泰玻璃制品有限公司 A kind of glass fibre produced using discarded glass as raw material and preparation method thereof
CN108358459A (en) * 2018-05-10 2018-08-03 天长市天意玻璃制品有限公司 A kind of preparation method of resistance to compression heat-protecting glass fibrous composite
CN108391924A (en) * 2017-02-06 2018-08-14 利津力能电力工程安装有限公司 A kind of electric company dining room dining box body dish-feeding box
CN108467206A (en) * 2018-05-10 2018-08-31 天长市天意玻璃制品有限公司 A kind of preparation method of water body purification photoactivation glass fibre
CN108793758A (en) * 2018-07-19 2018-11-13 安徽省绩溪县华宇防火滤料有限公司 A kind of medium-alkali glass fibre yarn
CN108947262A (en) * 2018-09-12 2018-12-07 安徽丹凤集团桐城玻璃纤维有限公司 A kind of thermally resistant fiber glass yarn and preparation method thereof
CN108975715A (en) * 2018-08-13 2018-12-11 苏州华龙化工有限公司 A kind of preparation method of the antistatic glass fibre for air filtration
CN109052940A (en) * 2018-10-30 2018-12-21 湛江市百德玻璃制品有限公司 A kind of heat-insulated compound glass material and preparation method thereof
CN109133652A (en) * 2018-09-12 2019-01-04 安徽丹凤集团桐城玻璃纤维有限公司 A kind of high strength glass fiber yarn and preparation method thereof
CN109267213A (en) * 2018-11-02 2019-01-25 山东谦津电子科技有限公司 The weaving process method of high efficiency, low cost electronic-grade glass fiber cloth
CN109735978A (en) * 2019-01-16 2019-05-10 河南光远新材料股份有限公司 A kind of alkali-free glass fibre yarn
CN111302642A (en) * 2020-04-17 2020-06-19 安徽丹凤集团桐城玻璃纤维有限公司 Electronic yarn and production method thereof
CN112094056A (en) * 2020-09-04 2020-12-18 五河县永兴复合材料有限公司 Preparation process of high-strength glass fiber
CN112279519A (en) * 2020-11-03 2021-01-29 湖北嘉辐达节能科技股份有限公司 Glass wool and preparation method thereof
CN112661388A (en) * 2021-01-29 2021-04-16 南通明艺玻璃科技有限公司 Production process of glass product fiber ultralow-temperature heat insulation material

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108391924A (en) * 2017-02-06 2018-08-14 利津力能电力工程安装有限公司 A kind of electric company dining room dining box body dish-feeding box
CN107141977A (en) * 2017-05-08 2017-09-08 河海大学 A kind of carbon nano-tube modification coating and preparation method and application
CN107160777A (en) * 2017-05-25 2017-09-15 浙江凯澳新材料有限公司 A kind of production technology of flame-proof glass fibre cloth
CN107954599A (en) * 2017-12-25 2018-04-24 安徽同力新材料有限公司 A kind of preparation method of high-performance glass fiber yarn
CN108249753A (en) * 2018-01-23 2018-07-06 合肥利裕泰玻璃制品有限公司 A kind of glass fibre produced using discarded glass as raw material and preparation method thereof
CN108358459A (en) * 2018-05-10 2018-08-03 天长市天意玻璃制品有限公司 A kind of preparation method of resistance to compression heat-protecting glass fibrous composite
CN108467206A (en) * 2018-05-10 2018-08-31 天长市天意玻璃制品有限公司 A kind of preparation method of water body purification photoactivation glass fibre
CN108793758A (en) * 2018-07-19 2018-11-13 安徽省绩溪县华宇防火滤料有限公司 A kind of medium-alkali glass fibre yarn
CN108975715A (en) * 2018-08-13 2018-12-11 苏州华龙化工有限公司 A kind of preparation method of the antistatic glass fibre for air filtration
CN108947262A (en) * 2018-09-12 2018-12-07 安徽丹凤集团桐城玻璃纤维有限公司 A kind of thermally resistant fiber glass yarn and preparation method thereof
CN109133652A (en) * 2018-09-12 2019-01-04 安徽丹凤集团桐城玻璃纤维有限公司 A kind of high strength glass fiber yarn and preparation method thereof
CN109052940A (en) * 2018-10-30 2018-12-21 湛江市百德玻璃制品有限公司 A kind of heat-insulated compound glass material and preparation method thereof
CN109267213A (en) * 2018-11-02 2019-01-25 山东谦津电子科技有限公司 The weaving process method of high efficiency, low cost electronic-grade glass fiber cloth
CN109735978A (en) * 2019-01-16 2019-05-10 河南光远新材料股份有限公司 A kind of alkali-free glass fibre yarn
CN111302642A (en) * 2020-04-17 2020-06-19 安徽丹凤集团桐城玻璃纤维有限公司 Electronic yarn and production method thereof
CN112094056A (en) * 2020-09-04 2020-12-18 五河县永兴复合材料有限公司 Preparation process of high-strength glass fiber
CN112279519A (en) * 2020-11-03 2021-01-29 湖北嘉辐达节能科技股份有限公司 Glass wool and preparation method thereof
CN112661388A (en) * 2021-01-29 2021-04-16 南通明艺玻璃科技有限公司 Production process of glass product fiber ultralow-temperature heat insulation material

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