CN105944977A - Automatic chromatic aberration sorting equipment of solar cells - Google Patents
Automatic chromatic aberration sorting equipment of solar cells Download PDFInfo
- Publication number
- CN105944977A CN105944977A CN201610337812.4A CN201610337812A CN105944977A CN 105944977 A CN105944977 A CN 105944977A CN 201610337812 A CN201610337812 A CN 201610337812A CN 105944977 A CN105944977 A CN 105944977A
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- Prior art keywords
- transporter
- converter
- solar cell
- outfan
- cell sheet
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
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Abstract
The invention provides automatic chromatic aberration sorting equipment of solar cells. The equipment comprises a main conveying device, a detector, a secondary conveying device, an upper conveying device and a lower conveying device; a color sensor, a light replenishing lamp and a controller are arranged at the top of the detector; the color sensor is in data connection with the controller; a printed circuit board is arranged in the controller; a power mechanism and a hydraulic extension rod are mounted at the bottom of the right end of the secondary conveying device; and the power mechanism consists of a battery and a motor, and is electrically connected with the controller through a control circuit. Compared with the prior art, the equipment has the following beneficial effects: the chromatic aberration sorting automation of the solar cells is realized; the sorting efficiency and precision can be improved through automatic sorting; the phenomenon of wrong sorting and damage of the solar cells frequently generated in manual sorting is prevented; and in the detecting process, the sorting cost is reduced, and the labor force is saved.
Description
Technical field
The present invention is the aberration screening installation of a kind of automated solar cell sheet, belongs to area of solar cell.
Background technology
Development along with area of solar cell, client is more and more higher to the prescription of solar module, and the aberration of solar module client just is to one of principal element of appearance requirement, and the silicon cell that the aberration of solar module is mainly derived from different colours mixes.
In prior art, general employing manual sorting's silicon cell, under different light intensity, light ray angle, sort error relatively big, degree of accuracy is the highest, and, inefficient, also it is easily damaged silicon cell.
Summary of the invention
The deficiency existed for prior art, it is an object of the present invention to provide the aberration screening installation of a kind of automated solar cell sheet, and to solve the problem proposed in above-mentioned background technology, the present invention is easy to use, it is simple to operation, good stability, and reliability is high.
To achieve these goals, the present invention is to realize by the following technical solutions: the aberration screening installation of a kind of automated solar cell sheet, including main transporter, detector, secondary transporter, upper conveyor and lower transporter, the right side of described main transporter connects secondary transporter, described main transporter runs through detector and is connected with secondary transporter, the top of described detector is provided with color sensor, light compensating lamp and controller, described color sensor is connected with controller data, described controller be internally provided with printed circuit board, it is welded with A/D converter on described printed circuit board, microprocessor, bin, D/A converter and DC-DC power module；Bottom the right-hand member of described secondary transporter, actuating unit and hydraulically extensible bar are installed, described actuating unit is made up of accumulator and motor, described actuating unit is electrically connected with controller by control circuit, and described upper conveyor and lower transporter are arranged on the right side of secondary transporter.
Further, described main transporter realizes fixing by main supporting leg, and described main supporting leg is provided with four, and four main supporting legs are symmetrically installed on the bottom surrounding of main transporter.
Further, welding DC-DC power module on a printed circuit board is electrically connected with A/D converter, microprocessor, bin and D/A converter.
Further, described actuating unit passes through hydraulically extensible bar auxiliary connection transporter, and described secondary transporter realizes transmitting the regulation of angle by hydraulically extensible bar.
Further, described upper conveyor and lower transporter are symmetrically installed on the right side of secondary transporter.
Further, when hydraulically extensible bar is in ultimate elongation state, the level height of secondary transporter right-hand member is identical with the level height of upper conveyor, and when hydraulically extensible bar is in limit contraction state, the level height of secondary transporter right-hand member is identical with the level height of lower transporter.
Further, the outfan of described color sensor is connected with the input of A/D converter, the outfan of described A/D converter is connected with the input of microprocessor, the outfan of described microprocessor is connected with the input of D/A converter, the outfan of described D/A converter is connected with the input of control circuit, the outfan of described control circuit is connected with the input of accumulator, the outfan of described accumulator is connected with the input of motor, and the outfan of described motor is connected with the input of hydraulically extensible bar.
Further, welding microprocessor on a printed circuit board is bi-directionally connected with bin.
Further, described detector is internal closes.
Beneficial effects of the present invention: the aberration screening installation of a kind of automated solar cell sheet of the present invention, achieve the automatization of solar battery sheet aberration sorting, automatization's sorting can improve efficiency and the precision of sorting, the sorting often occurred when avoiding artificial separation makes mistakes, damages the phenomenon of solar battery sheet, during detection, reduce sorting cost, saved labour force.
Accompanying drawing explanation
The detailed description with reference to the following drawings, non-limiting example made by reading, the other features, objects and advantages of the present invention will become more apparent upon:
Fig. 1 is the structural representation of the aberration screening installation of the present invention a kind of automated solar cell sheet；
Fig. 2 is the printed circuit board structural representation of the aberration screening installation of the present invention a kind of automated solar cell sheet；
Fig. 3 is the operation principle block diagram of the aberration screening installation of the present invention a kind of automated solar cell sheet；
In figure: transporter, the main supporting leg of 11-, 21-color sensor, 22-light compensating lamp, 23-controller, 24-printed circuit board, 25-A/D converter, 26-microprocessor, 27-bin, 28-D/A converter, 29-DC-DC power module, 31-pair supporting leg, 32-actuating unit, 33-hydraulically extensible bar, 34-control circuit, 35-accumulator, 36-motor under the main transporter of 1-, 2-detector, 3-pair transporter, 4-upper conveyor, 5-.
Detailed description of the invention
For the technological means making the present invention realize, creation characteristic, reach purpose and be easy to understand with effect, below in conjunction with detailed description of the invention, the present invention is expanded on further.
Refer to Fig. 1, Fig. 2 and Fig. 3, the present invention provides a kind of technical scheme: the aberration screening installation of a kind of automated solar cell sheet, including main transporter 1, detector 2, secondary transporter 3, upper conveyor 4 and lower transporter 5, the right side of main transporter 1 connects secondary transporter 3, main transporter 1 runs through detector 2 and is connected with secondary transporter 3, the top of detector 2 is provided with color sensor 21, light compensating lamp 22 and controller 23, color sensor 21 and controller 23 data cube computation, controller 23 be internally provided with printed circuit board 24, A/D converter 25 it is welded with on printed circuit board 24, microprocessor 26, bin 27, D/A converter 28 and DC-DC power module 29.
Bottom the right-hand member of secondary transporter 3, actuating unit 32 and hydraulically extensible bar 33 are installed, actuating unit 32 is made up of accumulator 35 and motor 36, actuating unit 32 is electrically connected with controller 23 by control circuit 34, and upper conveyor 4 and lower transporter 5 are arranged on the right side of secondary transporter 3.
Main transporter 1 realizes fixing by main supporting leg 11, and main supporting leg 11 is provided with four, and four main supporting legs are arranged on the bottom surrounding of main transporter 1 to 11 titles.
Welding on a printed circuit board 24 DC-DC power module 29 be electrically connected with A/D converter 25, microprocessor 26, bin 27 and D/A converter 28.
Actuating unit 32 is by hydraulically extensible bar 33 auxiliary connection transporter 3, secondary transporter 3 realizes transmitting the regulation of angle by hydraulically extensible bar 33, upper conveyor 4 and lower transporter 5 are symmetrically installed on the right side of secondary transporter 3, when hydraulically extensible bar 33 is in ultimate elongation state, the level height of secondary transporter 3 right-hand member is identical with the level height of upper conveyor 4, when hydraulically extensible bar 33 is in limit contraction state, the level height of secondary transporter 3 right-hand member is identical with the level height of lower transporter 5.
The outfan of color sensor 21 is connected with the input of A/D converter 25, the outfan of A/D converter 25 is connected with the input of microprocessor 26, the outfan of microprocessor 26 is connected with the input of D/A converter 28, the outfan of D/A converter 28 is connected with the input of control circuit 34, the outfan of control circuit 34 is connected with the input of accumulator 35, the outfan of accumulator 35 is connected with the input of motor 36, the outfan of motor 36 is connected with the input of hydraulically extensible bar 33, the microprocessor 26 being welded on printed circuit board 24 is bi-directionally connected with bin 27.
Detector 2 is internal to be closed, so the light of the internal only light compensating lamp 22 of detector 2, will not be disturbed by extraneous light, adds the qualification rate of detection.
nullAs one embodiment of the present of invention: before actual use，Staff can input the marginal value of a colour in bin 27，It is then turned on light compensating lamp 22，Light compensating lamp 22 is made to produce light source in the inside of detector 2，Actually used when，Color sensor 21 can detect the colour information of the solar battery sheet on main transporter 1 and transmit to microprocessor 26，Color sensor 21 is by detecting the trichroism reflection light of solar battery sheet，And be converted to a kind of analog quantity，A kind of digital quantity is converted to by A/D converter 25，And export to microprocessor 26，Microprocessor 26 is according to R in trichroism reflection light、G、The digital signal of B three primary colors pulse is calibrated trichroism scale factor and calculates the colour of solar battery sheet，Microprocessor 26 is after further calculating and processing，By contrasting with the colour marginal value being stored in bin 27，If higher than this marginal value，Then microprocessor 26 controls control circuit 34 by D/A converter 28，Then control accumulator 35 to power to motor 36，Motor 36 is started working，Hydraulically extensible bar 33 is driven to extend，Now the level height of secondary transporter 3 right-hand member is identical with the level height of upper conveyor 4，Solar battery sheet transports to upper conveyor 4 from secondary transporter 3，Carry out next step operation，If less than this marginal value,Then microprocessor 26 controls control circuit 34 by digital-to-analogue/transducer 28，Then control accumulator 35 to power to motor 36，Motor 36 is started working，Hydraulically extensible bar 33 is driven to shorten，Now the level height of secondary transporter 3 right-hand member is identical with the level height of lower transporter 5，Solar battery sheet transports to lower transporter 5 from secondary transporter 3，Complete the automatization of solar battery sheet aberration sorting，Automatization's sorting can improve efficiency and the precision of sorting，The sorting often occurred when avoiding artificial separation makes mistakes、Damage the phenomenon of solar battery sheet，During detection，Reduce sorting cost、Save labour force.
The ultimate principle of the present invention and principal character and advantages of the present invention have more than been shown and described, to those skilled in the art, obviously the invention is not restricted to the details of above-mentioned one exemplary embodiment, and without departing from the spirit or essential characteristics of the present invention, it is possible to realize the present invention in other specific forms.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is limited by claims rather than described above, it is intended that all changes fallen in the implication of equivalency and scope of claim included in the present invention.Should not be considered as limiting involved claim by any reference in claim.
In addition, it is to be understood that, although this specification is been described by according to embodiment, but the most each embodiment only comprises an independent technical scheme, this narrating mode of description is only for clarity sake, description should can also be formed, through appropriately combined, other embodiments that it will be appreciated by those skilled in the art that as an entirety, the technical scheme in each embodiment by those skilled in the art.
Claims (9)
1. the aberration screening installation of an automated solar cell sheet, including main transporter, detector, secondary transporter, upper conveyor and lower transporter, it is characterized in that: the right side of described main transporter connects secondary transporter, described main transporter runs through detector and is connected with secondary transporter, the top of described detector is provided with color sensor, light compensating lamp and controller, described color sensor is connected with controller data, described controller be internally provided with printed circuit board, it is welded with A/D converter on described printed circuit board, microprocessor, bin, D/A converter and DC-DC power module；
Bottom the right-hand member of described secondary transporter, actuating unit and hydraulically extensible bar are installed, described actuating unit is made up of accumulator and motor, described actuating unit is electrically connected with controller by control circuit, and described upper conveyor and lower transporter are arranged on the right side of secondary transporter.
The aberration screening installation of a kind of automated solar cell sheet the most according to claim 1, it is characterized in that: described main transporter realizes fixing by main supporting leg, described main supporting leg is provided with four, and four main supporting legs are symmetrically installed on the bottom surrounding of main transporter.
The aberration screening installation of a kind of automated solar cell sheet the most according to claim 1, it is characterised in that: welding DC-DC power module on a printed circuit board is electrically connected with A/D converter, microprocessor, bin and D/A converter.
The aberration screening installation of a kind of automated solar cell sheet the most according to claim 1, it is characterised in that: described actuating unit passes through hydraulically extensible bar auxiliary connection transporter, and described secondary transporter realizes transmitting the regulation of angle by hydraulically extensible bar.
The aberration screening installation of a kind of automated solar cell sheet the most according to claim 1, it is characterised in that: described upper conveyor and lower transporter are symmetrically installed on the right side of secondary transporter.
6. according to the aberration screening installation of a kind of automated solar cell sheet described in claim 4 or 5, it is characterized in that: when hydraulically extensible bar is in ultimate elongation state, the level height of secondary transporter right-hand member is identical with the level height of upper conveyor, when hydraulically extensible bar is in limit contraction state, the level height of secondary transporter right-hand member is identical with the level height of lower transporter.
The aberration screening installation of a kind of automated solar cell sheet the most according to claim 1, it is characterized in that: the outfan of described color sensor is connected with the input of A/D converter, the outfan of described A/D converter is connected with the input of microprocessor, the outfan of described microprocessor is connected with the input of D/A converter, the outfan of described D/A converter is connected with the input of control circuit, the outfan of described control circuit is connected with the input of accumulator, the outfan of described accumulator is connected with the input of motor, the outfan of described motor is connected with the input of hydraulically extensible bar.
The aberration screening installation of a kind of automated solar cell sheet the most according to claim 1, it is characterised in that: welding microprocessor on a printed circuit board is bi-directionally connected with bin.
The aberration screening installation of a kind of automated solar cell sheet the most according to claim 1, it is characterised in that: described detector is internal to be closed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610337812.4A CN105944977A (en) | 2016-05-22 | 2016-05-22 | Automatic chromatic aberration sorting equipment of solar cells |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610337812.4A CN105944977A (en) | 2016-05-22 | 2016-05-22 | Automatic chromatic aberration sorting equipment of solar cells |
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| CN105944977A true CN105944977A (en) | 2016-09-21 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201610337812.4A Pending CN105944977A (en) | 2016-05-22 | 2016-05-22 | Automatic chromatic aberration sorting equipment of solar cells |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106733726A (en) * | 2016-12-28 | 2017-05-31 | 重庆市永川区玉江塑料厂 | Plastic bottle sorting unit |
| CN108217107A (en) * | 2018-01-12 | 2018-06-29 | 欣强电子（清远）有限公司 | HDI wiring boards transmit receiving mechanism |
| CN111554589A (en) * | 2020-06-15 | 2020-08-18 | 西安黄河光伏科技股份有限公司 | Detection device and method for crystalline silicon solar cell |
| CN114682521A (en) * | 2022-04-19 | 2022-07-01 | 江苏安方电力科技有限公司 | Sorting device based on material temporary storage on conveying line |
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| CN105032789A (en) * | 2015-08-17 | 2015-11-11 | 江苏瑞新科技股份有限公司 | Color difference sorting device for silicon battery pieces and sorting method of color difference sorting device |
| CN204842260U (en) * | 2015-06-08 | 2015-12-09 | 李宗斌 | Solar wafer's colour difference sorting unit |
| CN105480498A (en) * | 2014-10-09 | 2016-04-13 | 重庆能凯科技有限公司 | Product weight detecting and online sorting device |
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Patent Citations (6)
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| CN201532562U (en) * | 2009-09-09 | 2010-07-21 | 安徽捷迅光电技术有限公司 | Color difference sorting machine signal processing device based on programming logic device |
| CN202155319U (en) * | 2011-07-11 | 2012-03-07 | 福建农林大学 | Improved automatic bamboo chip sorting device |
| CN203292095U (en) * | 2013-06-18 | 2013-11-20 | 海南英利新能源有限公司 | Chromatic aberration sorting device for solar battery piece |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106733726A (en) * | 2016-12-28 | 2017-05-31 | 重庆市永川区玉江塑料厂 | Plastic bottle sorting unit |
| CN108217107A (en) * | 2018-01-12 | 2018-06-29 | 欣强电子（清远）有限公司 | HDI wiring boards transmit receiving mechanism |
| CN111554589A (en) * | 2020-06-15 | 2020-08-18 | 西安黄河光伏科技股份有限公司 | Detection device and method for crystalline silicon solar cell |
| CN114682521A (en) * | 2022-04-19 | 2022-07-01 | 江苏安方电力科技有限公司 | Sorting device based on material temporary storage on conveying line |
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Application publication date: 20160921 |
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