WO2023138045A1 - Energy efficiency index detection apparatus for power transformer - Google Patents

Energy efficiency index detection apparatus for power transformer Download PDF

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WO2023138045A1
WO2023138045A1 PCT/CN2022/113368 CN2022113368W WO2023138045A1 WO 2023138045 A1 WO2023138045 A1 WO 2023138045A1 CN 2022113368 W CN2022113368 W CN 2022113368W WO 2023138045 A1 WO2023138045 A1 WO 2023138045A1
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unit
power transformer
load
energy efficiency
test
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PCT/CN2022/113368
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French (fr)
Chinese (zh)
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姜杏辉
董巍
童彬
俞振兴
董明
胡敏
宋毅
童文辉
袁玉兰
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苏州华电电气股份有限公司
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R31/00Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R27/00Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
    • G01R27/02Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
    • G01R27/26Measuring inductance or capacitance; Measuring quality factor, e.g. by using the resonance method; Measuring loss factor; Measuring dielectric constants ; Measuring impedance or related variables
    • G01R27/2688Measuring quality factor or dielectric loss, e.g. loss angle, or power factor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/10Efficient use of energy, e.g. using compressed air or pressurized fluid as energy carrier

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  • the frequency conversion and voltage regulation electronic power supply is used to output the corresponding test power supply according to the parameter values required for the energy efficiency level detection calculated by the IPC central control unit, and the test power supply is supplied to the power transformer through the output wiring switching unit;

Abstract

An energy efficiency index detection apparatus for a power transformer, the apparatus comprising an IPC central control unit, a PLC electrical core controller, a physical key, a direct-current resistance test unit, no-load/load test units, an output wiring switching unit, and an output wiring interface. The IPC central control unit interacts and communicates with the PLC electrical core controller. The physical key, the no-load/load test units, and the output wiring switching unit are separately connected to the PLC electrical core controller; the direct-current resistance test unit and the no-load/load test units are separately connected to the output wiring switching unit; and the output wiring interface is connected to the output wiring switching unit. The operation is simple and convenient, and the requirements for detecting the energy efficiency index of a power transformer are met.

Description

电力变压器能效等级检测装置Power Transformer Energy Efficiency Level Detection Device 技术领域technical field
本发明属于电气试验设备领域,具体涉及一种用于对电力变压器进行能效等级检测的电力变压器能效等级检测装置。The invention belongs to the field of electrical test equipment, and in particular relates to a power transformer energy efficiency level detection device for power transformers.
背景技术Background technique
根据《GB20052-2020电力变压器能效限定值及能效等级》标准要求,2020年以后生产的电力变压器能效(空载损耗和负载损耗)测试限定值应满足该标准的要求,而能效判断的两个根本依据为空载损耗值和负载损耗值两项参数。根据《JB/T 501-2006电力变压器试验导则》标准要求,变压器进行空载损耗测试和负载损耗测试均需进行修正,空载损耗测试需进行波形校正(电压平均值与有效值之差校正);负载损耗测试时,需进行温度校正、电阻损耗校正和其它损耗校正,因此在进行该两项测试时,需先测量变压器绕组的直流电阻值,方可进行空载和负载损耗测试,并进行相应修正。According to the standard requirements of "GB20052-2020 Power Transformer Energy Efficiency Limits and Energy Efficiency Grades", the test limit values of energy efficiency (no-load loss and load loss) of power transformers produced after 2020 should meet the requirements of this standard, and the two fundamental basis for energy efficiency judgment are two parameters: no-load loss value and load loss value. According to the standard requirements of "JB/T 501-2006 Power Transformer Test Guidelines", both the no-load loss test and the load loss test of the transformer need to be corrected. The no-load loss test needs to be corrected for waveform (the difference between the voltage average value and the effective value). When the load loss test is performed, temperature correction, resistance loss correction and other loss corrections are required. Therefore, when performing these two tests, the DC resistance value of the transformer winding needs to be measured before no-load and load loss tests can be performed, and corresponding corrections should be made.
目前市场上尚无针对电力变压器能效等级检测的专用设备,所有的也仅为分离的独立项目测试仪器,如直流电阻测试仪,低压法空负载损耗测试仪(不满足试验标准要求,不进行直流电阻和温度修正),空负载损耗测试仪(不进行直流电阻测试和温度修正)等,因此尚无可完成能效等级检测的一体化单台套设备,在使用时需要准备多种设备组合使用,存在以下问题:At present, there is no special equipment for testing the energy efficiency level of power transformers on the market, and all of them are only separate independent project testing instruments, such as DC resistance tester, low-voltage method no-load loss tester (does not meet the requirements of the test standard, does not perform DC resistance and temperature correction), no-load loss tester (does not perform DC resistance test and temperature correction), etc. Therefore, there is no integrated single set of equipment that can complete energy efficiency level detection. When using it, it is necessary to prepare a combination of multiple devices for use, and there are the following problems:
1.每一个测试项目需要独立仪器,其供电和试验接线独立,每个试验项目均需要进行供电和试验接线,易发生接线错误,造成仪器或被试变压器损坏或测量结果不准确,测试效率极为低下;1. Each test item requires an independent instrument, and its power supply and test wiring are independent. Each test item requires power supply and test wiring, which is prone to wiring errors, causing damage to the instrument or the transformer under test or inaccurate measurement results, and the test efficiency is extremely low;
2.由于试验仪器分散且独立,每一个测试项目结束后均需要人工记录测试结果,易发生记录错误及修改,具有人工干预的主观特性,从而造成结果的可信度降低,使得能效评定结果可靠性大打折扣;2. Since the test instruments are scattered and independent, it is necessary to manually record the test results after each test item is completed, which is prone to recording errors and revisions, and has the subjective characteristics of manual intervention, which reduces the credibility of the results and greatly reduces the reliability of the energy efficiency evaluation results;
3.空载损耗和负载损耗测试时,根据测试结果需要按照相应的计算方法进行校正,如空载波形校正,负载损耗电阻校正和温度校准,这几项校准目前通过人工分项目记录,然后输入至PC机的excel计算表格进行计算,如此操作不仅效率极为低下,且由于操作人员介入,易发生如记录错误、有意修改、输入错误及计算错误等问题,整体测试结果可靠性进一步降低,使得最终出具的报告有严重的争议;3. When testing no-load loss and load loss, it is necessary to perform corrections according to the corresponding calculation methods according to the test results, such as no-load carrier shape correction, load loss resistance correction and temperature calibration. These calibrations are currently recorded manually by item, and then input into the excel calculation form of the PC for calculation. This operation is not only extremely inefficient, but also due to operator intervention, problems such as recording errors, intentional modifications, input errors, and calculation errors are prone to occur. The reliability of the overall test results is further reduced, which makes the final report serious.
4.根据相关标准要求,高能效变压器需要能效项目每台必检,由于变压器数量巨大,只有物资仓库具备存储能力,因此检测工作只能在物资仓库进行且检测效率必须提高到一定程 度,才能满足仓库检测,而目前无法满足。4. According to the requirements of relevant standards, high-energy-efficiency transformers need to be inspected for each energy-efficiency project. Due to the huge number of transformers, only the material warehouse has storage capacity. Therefore, the inspection work can only be carried out in the material warehouse and the inspection efficiency must be improved to a certain extent. In order to meet the warehouse inspection, it is not currently possible.
因此检测设备必须具备成套一体化,移动方便,试验项目齐全,操作简单等特点,目前已有设备无法满足以上的测试要求。Therefore, the testing equipment must have the characteristics of complete integration, convenient movement, complete test items, and simple operation. Currently, existing equipment cannot meet the above testing requirements.
发明内容Contents of the invention
本发明的目的是提供一种能够一体化完成能效等级检测、使用简单方便的电力变压器能效等级检测装置。The object of the present invention is to provide a power transformer energy efficiency level detection device which can complete the energy efficiency level detection in an integrated manner and is simple and convenient to use.
为达到上述目的,本发明采用的技术方案是:In order to achieve the above object, the technical scheme adopted in the present invention is:
一种电力变压器能效等级检测装置,用于对待检测的电力变压器进行能效等级检测,所述电力变压器能效等级检测装置包括IPC中控单元、PLC电气核心控制器、实体按键、直流电阻测试单元、空载/负载测试单元、输出接线投切单元以及输出接线接口;所述IPC中控单元与所述PLC电气核心控制器交互通信,所述实体按键、所述空载/负载测试单元、所述输出接线投切单元分别与所述PLC电气核心控制器相连接,所述直流电阻测试单元、所述空载/负载测试单元分别与所述输出接线投切单元相连接,所述输出接线接口与所述输出接线投切单元相连接;An energy efficiency level detection device for a power transformer is used to detect an energy efficiency level for a power transformer to be detected. The power transformer energy efficiency level detection device includes an IPC central control unit, a PLC electrical core controller, a physical button, a DC resistance test unit, a no-load/load test unit, an output wiring switching unit, and an output wiring interface; the IPC central control unit communicates interactively with the PLC electrical core controller. The units are respectively connected to the output wiring switching unit, and the output wiring interface is connected to the output wiring switching unit;
所述实体按键用于输出对所述电力变压器进行能效等级检测的检测触发信息;The physical button is used to output detection trigger information for detecting the energy efficiency level of the power transformer;
所述IPC中控单元用于获取所述电力变压器的基本信息、基于所述电力变压器的基本信息计算能效等级检测所需参数值、通过所述PLC电气核心控制器接收所述实体按键输出的所述检测触发信息并发出对应检测指令、提供进行所述能效等级检测的接线导引图、通过所述直流电阻测试单元和空载/负载测试单元获得对应的检测数据、对所述检测数据进行校正而得到校正后数据、基于所述校正后数据判定所述电力变压器的能效等级、生成电力变压器能效等级测试报告;The IPC central control unit is used to acquire the basic information of the power transformer, calculate the parameter values required for energy efficiency level detection based on the basic information of the power transformer, receive the detection trigger information output by the physical key through the PLC electrical core controller and issue corresponding detection instructions, provide a wiring guide diagram for the energy efficiency level detection, obtain corresponding detection data through the DC resistance test unit and no-load/load test unit, correct the detection data to obtain corrected data, determine the energy efficiency level of the power transformer based on the corrected data, and generate a power transformer energy efficiency level test report;
所述PLC电气核心控制器用于根据所述检测指令控制所述输出接线投切单元而实现所述直流电阻测试单元和所述空载/负载测试单元的投切、根据所述检测指令控制所述直流电阻测试单元和所述空载/负载测试单元的供电及通讯、控制所述实体按键的检测;The PLC electrical core controller is used to control the output wiring switching unit according to the detection instruction to realize the switching of the DC resistance test unit and the no-load/load test unit, control the power supply and communication of the DC resistance test unit and the no-load/load test unit according to the detection instruction, and control the detection of the physical button;
所述直流电阻测试单元用于对所述电力变压器进行直流电阻测试而获得对应的所述检测数据;The DC resistance testing unit is used to perform a DC resistance test on the power transformer to obtain the corresponding detection data;
所述空载/负载测试单元用于对所述电力变压器进行空载损耗测试和负载损耗测试而获得对应的所述检测数据;The no-load/load test unit is used to perform a no-load loss test and a load loss test on the power transformer to obtain the corresponding detection data;
所述输出接线投切单元用于在所述PLC电气核心控制器的控制下将所述直流电阻测试单元或所述空载/负载测试单元接入所述输出接线接口;The output wiring switching unit is used to connect the DC resistance testing unit or the no-load/load testing unit to the output wiring interface under the control of the PLC electrical core controller;
所述输出接线接口用于连接所述电力变压器。The output wiring interface is used to connect to the power transformer.
所述空载/负载测试单元包括变频调压电子电源、电容器补偿单元和电压电流功率测量单元;所述变频调压电子电源、所述电容器补偿单元和所述电压电流功率测量单元均与所述PLC电气核心控制器相连接,所述变频调压电子电源与所述IPC中控单元相连接,所述变频调压电子电源、所述电容器补偿单元、所述电压电流功率测量单元均与所述输出接线投切单元相连接;The no-load/load test unit includes a frequency conversion and voltage regulation electronic power supply, a capacitor compensation unit, and a voltage, current and power measurement unit; the frequency conversion and voltage regulation electronic power supply, the capacitor compensation unit and the voltage, current and power measurement unit are all connected to the PLC electrical core controller, the frequency conversion and voltage regulation electronic power supply is connected to the IPC central control unit, and the frequency conversion and voltage regulation electronic power supply, the capacitor compensation unit, and the voltage and current power measurement unit are all connected to the output wiring switching unit;
所述变频调压电子电源用于根据所述IPC中控单元计算的所述能效等级检测所需参数值输出对应的测试电源,所述测试电源通过所述输出接线投切单元供给所述电力变压器;The frequency conversion and voltage regulation electronic power supply is used to output the corresponding test power supply according to the parameter values required for the energy efficiency level detection calculated by the IPC central control unit, and the test power supply is supplied to the power transformer through the output wiring switching unit;
所述电容器补偿单元用于在进行负载损耗测试时对所述电力变压器进行补偿,所述电容器补偿单元通过所述输出接线投切单元与所述电力变压器相连接;The capacitor compensation unit is used to compensate the power transformer when performing a load loss test, and the capacitor compensation unit is connected to the power transformer through the output wiring switching unit;
所述电压电流功率测量单元用于在进行空载损耗测试和负载损耗测试时获得所述检测数据,所述电压电流功率测量单元通过所述输出接线投切单元与所述电力变压器相连接。The voltage, current and power measurement unit is used to obtain the detection data when performing no-load loss test and load loss test, and the voltage, current and power measurement unit is connected to the power transformer through the output wiring switching unit.
所述IPC中控单元与扫描枪和/或输入模块相连接,所述扫描枪通过扫描所述电力变压器的二维码或条形码而获取其基本信息,所述输入模块用于手动录入所述电力变压器的基本信息。The IPC central control unit is connected to a scanning gun and/or an input module, the scanning gun acquires basic information of the power transformer by scanning the two-dimensional code or barcode, and the input module is used to manually input the basic information of the power transformer.
所述IPC中控单元与所述电力变压器的测温传感器相连接而获得变压器温度。The IPC central control unit is connected with the temperature measuring sensor of the power transformer to obtain the temperature of the transformer.
所述IPC中控单元配置有具有网络接入功能的网络接口,所述IPC中控单元通过其所述网络接口与系统后台或服务器相通信。The IPC central control unit is configured with a network interface with a network access function, and the IPC central control unit communicates with the system background or server through the network interface.
所述输出接线接口包括电源接点和补偿接点,所述电源接点与所述变频调压电子电源相连接而供所述变频调压电子电源连接所述电力变压器的低压侧或高压侧,所述补偿接点与所述电容器补偿单元相连接而供所述电容器补偿单元连接所述电力变压器。The output wiring interface includes a power contact and a compensation contact, the power contact is connected to the frequency conversion and voltage regulation electronic power supply for the frequency conversion and voltage regulation electronic power supply to connect to the low voltage side or high voltage side of the power transformer, the compensation contact is connected to the capacitor compensation unit for the capacitor compensation unit to connect to the power transformer.
所述电源接点、所述补偿接点均配置有反馈其投切状态的开关辅助反馈节点,所述开关辅助反馈节点与所述PLC电气核心控制器相连接。Both the power supply contact and the compensation contact are equipped with switch auxiliary feedback nodes for feeding back their switching states, and the switch auxiliary feedback nodes are connected to the PLC electrical core controller.
所述电力变压器能效等级检测装置还包括与所述PLC电气核心控制器相连接的状态指示模块。The power transformer energy efficiency level detection device also includes a state indication module connected with the PLC electrical core controller.
所述电力变压器能效等级检测装置还包括一体化移动式机箱、多个模块化组合式箱体或一体化集装箱。The power transformer energy efficiency level detection device also includes an integrated mobile chassis, a plurality of modular combined boxes or an integrated container.
由于上述技术方案运用,本发明与现有技术相比具有下列优点:本发明通过单台套设备一次性完成能效等级检测的各个测试项目并进行相应的校正,操作简单方便,满足电力变压器能效等级检测的需求。Due to the application of the above-mentioned technical solutions, the present invention has the following advantages compared with the prior art: the present invention completes each test item of energy efficiency level detection at one time through a single set of equipment and performs corresponding corrections, the operation is simple and convenient, and meets the requirements of power transformer energy efficiency level detection.
附图说明Description of drawings
附图1为本发明的电力变压器能效等级检测装置的结构框图。Accompanying drawing 1 is the structural block diagram of the power transformer energy efficiency grade detection device of the present invention.
附图2为本发明的电力变压器能效等级检测装置的第一种外形主视示意图。Figure 2 is a schematic front view of the first appearance of the power transformer energy efficiency level detection device of the present invention.
附图3为本发明的电力变压器能效等级检测装置的第一种外形俯视示意图。Accompanying drawing 3 is the schematic plan view of the first appearance of the power transformer energy efficiency level detection device of the present invention.
附图4为本发明的电力变压器能效等级检测装置的第二种外形主视示意图。Figure 4 is a schematic front view of the second appearance of the power transformer energy efficiency level detection device of the present invention.
附图5为本发明的电力变压器能效等级检测装置的第二种外形俯视示意图。Figure 5 is a schematic top view of the second appearance of the power transformer energy efficiency level detection device of the present invention.
附图6为本发明的电力变压器能效等级检测装置的第三种外形主视示意图。Figure 6 is a schematic front view of the third appearance of the power transformer energy efficiency level detection device of the present invention.
附图7为本发明的电力变压器能效等级检测装置的第三种外形后视示意图。Accompanying drawing 7 is the schematic rear view of the third appearance of the power transformer energy efficiency level detection device of the present invention.
具体实施方式Detailed ways
下面结合附图所示的实施例对本发明作进一步描述。The present invention will be further described below in conjunction with the embodiments shown in the accompanying drawings.
实施例一:如附图1所示,一种电力变压器能效等级检测装置,包括IPC中控单元、PLC电气核心控制器、实体按键、直流电阻测试单元、空载/负载测试单元、输出接线投切单元以及输出接线接口。IPC中控单元与PLC电气核心控制器交互通信,实体按键、空载/负载测试单元、输出接线投切单元分别与PLC电气核心控制器相连接,直流电阻测试单元、空载/负载测试单元分别与输出接线投切单元相连接,输出接线接口与输出接线投切单元相连接。该电力变压器能效等级检测装置还可以包括与PLC电气核心控制器相连接的状态指示模块以及急停按键。Embodiment 1: As shown in Figure 1, a power transformer energy efficiency level detection device includes an IPC central control unit, a PLC electrical core controller, physical buttons, a DC resistance test unit, a no-load/load test unit, an output wiring switching unit, and an output wiring interface. The IPC central control unit communicates interactively with the PLC electrical core controller. The physical buttons, no-load/load test unit, and output wiring switching unit are respectively connected to the PLC electrical core controller. The DC resistance test unit and no-load/load testing unit are respectively connected to the output wiring switching unit, and the output wiring interface is connected to the output wiring switching unit. The power transformer energy efficiency level detection device may also include a status indication module connected with the PLC electrical core controller and an emergency stop button.
实体按键用于输出对电力变压器进行能效等级检测的检测触发信息,即发起能效检测。直流电阻测试单元用于对电力变压器进行直流电阻测试而获得对应的检测数据。空载/负载测试单元用于对电力变压器进行空载损耗测试和负载损耗测试而获得对应的检测数据。空载/负载测试单元包括变频调压电子电源、电容器补偿单元和电压电流功率测量单元(U、I、P测量单元)。变频调压电子电源、电容器补偿单元和电压电流功率测量单元均与PLC电气核心控制器相连接,变频调压电子电源与IPC中控单元相连接,变频调压电子电源、电容器补偿单元、电压电流功率测量单元均与输出接线投切单元相连接。变频调压电子电源用于根据IPC中控单元计算的能效等级检测所需参数值输出对应的测试电源,该测试电源继而通过输出接线投切单元供给电力变压器。电容器补偿单元用于在进行负载损耗测试时对电力变压器进行补偿,电容器补偿单元通过输出接线投切单元与电力变压器相连接。电压电流功率测量单元用于在进行空载损耗测试和负载损耗测试时获得检测数据,电压电流功率测量单元通过输出接线投切单元与电力变压器相连接。输出接线投切单元用于在PLC电气核心控制器的控制下将直流电阻测试单元或空载/负载测试单元接入输出接线接口。输出接线接口用于连接电力变压器,输出接线接口包括电源接点和补偿接点,电源接点与变频调压电子电源相连接而供变频调压电子电源连接电力变压器的低压侧或高压侧,补偿接点与电容器补偿单元相连接而供电容器补偿单元连接电力变压器。The physical button is used to output the detection trigger information for the energy efficiency level detection of the power transformer, that is, to initiate the energy efficiency detection. The DC resistance test unit is used to perform DC resistance test on the power transformer to obtain corresponding detection data. The no-load/load test unit is used to perform no-load loss test and load loss test on the power transformer to obtain corresponding detection data. The no-load/load test unit includes frequency conversion and voltage regulation electronic power supply, capacitor compensation unit and voltage, current and power measurement unit (U, I, P measurement unit). The frequency conversion and voltage regulation electronic power supply, capacitor compensation unit and voltage and current power measurement unit are all connected to the PLC electrical core controller, the frequency conversion and voltage regulation electronic power supply is connected to the IPC central control unit, and the frequency conversion and voltage regulation electronic power supply, capacitor compensation unit, voltage and current power measurement unit are all connected to the output wiring switching unit. The frequency conversion and voltage regulation electronic power supply is used to output the corresponding test power supply according to the parameter values required for energy efficiency level detection calculated by the IPC central control unit, and the test power supply is then supplied to the power transformer through the output wiring switching unit. The capacitor compensation unit is used for compensating the power transformer during the load loss test, and the capacitor compensation unit is connected with the power transformer through the output wiring switching unit. The voltage, current and power measurement unit is used to obtain detection data during the no-load loss test and load loss test, and the voltage, current and power measurement unit is connected to the power transformer through the output wiring switching unit. The output wiring switching unit is used to connect the DC resistance test unit or the no-load/load test unit to the output wiring interface under the control of the PLC electrical core controller. The output wiring interface is used to connect the power transformer. The output wiring interface includes a power contact and a compensation contact. The power contact is connected to the frequency conversion and voltage regulation electronic power supply and the frequency conversion and voltage regulation electronic power supply is connected to the low voltage side or high voltage side of the power transformer. The compensation contact is connected to the capacitor compensation unit and the capacitor compensation unit is connected to the power transformer.
IPC中控单元可以实现以下功能:The IPC central control unit can realize the following functions:
a)用于获取电力变压器的基本信息,该IPC中控单元可以与扫描枪和/或输入模块相连接,扫描枪用于通过扫描电力变压器的二维码或条形码而获取其基本信息,输入模块用于手动录入电力变压器的基本信息;a) It is used to obtain the basic information of the power transformer. The IPC central control unit can be connected with the scanning gun and/or the input module. The scanning gun is used to obtain the basic information of the power transformer by scanning the QR code or barcode. The input module is used to manually enter the basic information of the power transformer;
b)基于电力变压器的基本信息计算能效等级检测所需参数值,包括直流电阻测试电流、空载损耗测试电压和负载损耗测试电压、电流及补偿容量;b) Calculate the parameter values required for energy efficiency level detection based on the basic information of the power transformer, including DC resistance test current, no-load loss test voltage and load loss test voltage, current and compensation capacity;
c)通过PLC电气核心控制器接收实体按键输出的检测触发信息并发出对应检测指令,操作人员通过实体按键触发不同的检测项目,IPC中控单元接收相应的检测触发信息、给出相应的测试项目,并可以给出完成测试的提示信息;c) Receive the detection trigger information output by the physical key through the PLC electrical core controller and issue corresponding detection instructions. The operator triggers different detection items through the physical key, and the IPC central control unit receives the corresponding detection trigger information, gives the corresponding test items, and can give prompt information to complete the test;
d)针对每个测试项目,通过所配置的显示装置提供进行能效等级检测的接线导引图,指导测试人员进行接线,保证测试连线正确性;d) For each test item, provide a wiring guide diagram for energy efficiency level detection through the configured display device, guide the testers to perform wiring, and ensure the correctness of the test connection;
e)通过直流电阻测试单元和空载/负载测试单元获得对应的检测数据(测试结果);e) Obtain corresponding detection data (test results) through the DC resistance test unit and the no-load/load test unit;
f)对检测数据进行校正而得到校正后数据,顺序完成直流电阻测试、空载损耗测试、负载损耗测试后,系统根据录入的变压器信息,同时IPC中控单元与电力变压器的测温传感器相连接而读取配置的测温传感器测得的变压器温度,综合测试结果、变压器信息和测试温度,自动生成经过波形校正、电阻校正和温度校正的校正后数据;f) Correct the detected data to obtain the corrected data. After the DC resistance test, no-load loss test, and load loss test are completed in sequence, the system reads the transformer temperature measured by the configured temperature sensor according to the input transformer information, and at the same time, the IPC central control unit is connected to the temperature sensor of the power transformer. Comprehensive test results, transformer information and test temperature, automatically generate corrected data after waveform correction, resistance correction and temperature correction;
g)基于校正后数据判定电力变压器的能效等级,即根据《GB20052-2020电力变压器能效限定值及能效等级》给出的能效等级的限定值,结合变压器信息中铁芯为电工钢带还是非晶体合金的材料选项,对照测试值,自动判别被测试电力变压器的能效等级;g) Determine the energy efficiency level of the power transformer based on the corrected data, that is, according to the limit value of the energy efficiency level given in "GB20052-2020 Energy Efficiency Limits and Energy Efficiency Levels of Power Transformers", combined with the material option of whether the iron core is an electrical steel strip or an amorphous alloy in the transformer information, compare the test value to automatically determine the energy efficiency level of the tested power transformer;
h)生成电力变压器能效等级测试报告,该报告中包括校正前后的测试数据以及被测试电力变压器的能效等级等信息,特别的,该报告格式可根据不同要求进行定制化修改,满足个性要求。h) Generate a power transformer energy efficiency level test report, which includes the test data before and after correction and the energy efficiency level of the tested power transformer and other information. In particular, the report format can be customized and modified according to different requirements to meet individual requirements.
此外,IPC中控单元还可以具有以下功能:In addition, the IPC central control unit can also have the following functions:
i)IPC中控单元配置有具有网络接入功能的网络接口,IPC中控单元通过其网络接口与系统后台或服务器相通信,从而IPC中控单元可将能效检测装置自身唯一的身份序列号、被测试电力变压器信息、测试过程、结果、报告及环境信息等相关量无感发送至网络后台或指定的服务器。i) The IPC central control unit is equipped with a network interface with network access function. The IPC central control unit communicates with the system background or server through its network interface, so that the IPC central control unit can send the unique identity serial number of the energy efficiency detection device itself, the information of the power transformer under test, the test process, results, reports and environmental information to the network background or the designated server.
PLC电气核心控制器可以实现以下功能:The PLC electrical core controller can realize the following functions:
a)根据IPC中控单元输出的检测指令控制输出接线投切单元而实现直流电阻测试单元和空载/负载测试单元的投切,即在试验项目转换时控制对应的电气连线投切,直流电阻测试时,将测试连接线投切换至直流电阻测试单元;空载损耗测试时,将内置变频调压电子电 源的输出切换至电力变压器的低压侧试连接线;负载损耗测试时,将内置变频调压电子电源的输出切换至电力变压器的高压侧试连接线,并根据被测电力变压器容量投切相应的补偿电容。以上电气连线投切,均同时通过开关辅助反馈节点检查投切完成是否,即电源接点、补偿接点均配置有反馈其投切状态的开关辅助反馈节点,开关辅助反馈节点与PLC电气核心控制器相连接,以完成投切反馈。a) Control the output wiring switching unit according to the detection command output by the IPC central control unit to realize the switching of the DC resistance test unit and the no-load/load test unit, that is, control the switching of the corresponding electrical connection when the test item is converted. And switch the corresponding compensation capacitor according to the capacity of the power transformer under test. The switching of the above electrical connections is checked at the same time through the switch auxiliary feedback node. That is, the power contact and the compensation contact are equipped with switch auxiliary feedback nodes that feedback their switching status. The switch auxiliary feedback node is connected with the PLC electrical core controller to complete the switching feedback.
b)根据,IPC中控单元的检测指令控制直流电阻测试单元和空载/负载测试单元的供电及通讯,满足非执行本测试功能时,该测试模块不得电,降低测试单元之间的相互干扰,也减小了能效检测装置的耗电量;b) According to the detection command of the IPC central control unit, the power supply and communication of the DC resistance test unit and the no-load/load test unit are controlled, and when the test function is not performed, the test module is not powered, which reduces the mutual interference between the test units and also reduces the power consumption of the energy efficiency detection device;
c)控制实体按键的检测,包括控制实体按键检测、急停按键检测、状态指示模块检测等。c) Control the detection of physical buttons, including the detection of control physical buttons, the detection of emergency stop buttons, the detection of status indication modules, and the like.
上述电力变压器能效等级检测装置进行检测主要基于直流电阻测试单元、空载/负载测试单元两个模块,二者均通过PLC进行电气投入和切出,实现测试项目功能仅用一组对外的测试线,即可完成直流电阻测试、空载损耗和负载损耗测试,满足一次接线,完成多个测试项目的要求。中控单元采用带有触摸显示屏的IPC中控单元,操作方便,扩展性强。The detection of the above-mentioned power transformer energy efficiency level detection device is mainly based on the two modules of the DC resistance test unit and the no-load/load test unit. Both of them are electrically input and cut out through the PLC, and the test item functions can be realized with only one set of external test lines. The DC resistance test, no-load loss and load loss test can meet the requirements of one-time wiring and multiple test items. The central control unit adopts an IPC central control unit with a touch display screen, which is easy to operate and has strong expandability.
按照试验导则标准要求,利用上述电力变压器能效等级检测装置对待检测的电力变压器进行能效等级检测的步骤包括直流电阻测试,空载测试和负载测试,测试时,1)IPC中控单元通过扫码枪或人工输入记录被测电力变压器的相关基本信息;2)IPC中控单元根据被测电力变压器的基本信息,自动计算直流电阻测试电流,空载测试电压,负载测试电压电流及补充容量;3)IPC中控单元接收直流电阻测试按键输入并提示直流电阻测试接线导引图;4)完成接线并确实接线无误时,开始通过直流电阻测试单元进行直流电阻测试,包括被试电力变压器线电阻和相电阻均自动测试完成并记录;5)完成直流电阻测试,IPC中控单元自动记录测试结果,接收空载测试按键输入并提示空载测试接线导引图;6)完成接线并确认接线无误时,开始通过空载/负载测试单元进行空载测试,自动升压至测试电压,记录测试的电压有效值,电压平均值,电流有效值,有功功率,视在功率,电压频率等;7)完成空载测试,IPC中控单元进行测试结果校正并记录测试结果;8)IPC中控单元接收负载测试按键输入并提示负载测试接线导引图;9)自动投切相应的补偿电容器,并升压升流至测试电流(不低于额定电流的50%),记录测试数据(电压有效值,电压平均值,电流有效值,有功功率,视在功率,电压频率等)后快速降压,防止由于加压时间过长导致变压器温度升高带来的测试误差;10)完成空载测试,IPC中控单元读取测试变压器温度的温度传感器测量值,进行测试结果温度校正并记录测试结果;11)对照《GB20052-2020电力变压器能效限定值及能效等级》给定的空负载损耗限定值,自动判断电力变压器的能效等级,并记 录于检测报告中;12)根据已定义的网络接口,将能效检测装置序列号、被测试变压器信息、测试过程、结果、报告及环境信息等相关量无感发送至网络后台或指定的服务器;13)完成测试,等待下一台变压器测试开始。According to the standard requirements of the test guidelines, the steps of using the above-mentioned power transformer energy efficiency level detection device to detect the power transformer to be tested include DC resistance test, no-load test and load test. During the test, 1) the IPC central control unit records the relevant basic information of the tested power transformer through a code scanner or manual input; 2) The IPC central control unit automatically calculates the DC resistance test current, no-load test voltage, load test voltage and current and supplementary capacity according to the basic information of the power transformer under test; Guide diagram; 4) When the wiring is completed and the wiring is correct, start the DC resistance test through the DC resistance test unit, including the line resistance and phase resistance of the power transformer under test. Automatically test and record; 5) After the DC resistance test is completed, the IPC central control unit automatically records the test results, receives the input of the no-load test button and prompts the no-load test wiring guide map; Power, apparent power, voltage frequency, etc.; 7) Complete the no-load test, and the IPC central control unit corrects the test results and records the test results; 8) The IPC central control unit receives the input of the load test button and prompts the load test wiring guide; 9) Automatically switches the corresponding compensation capacitor, and boosts the current to the test current (not less than 50% of the rated current), records the test data (voltage RMS, voltage average value, current RMS value, active power, apparent power, voltage frequency, etc.) 10) After the no-load test is completed, the IPC central control unit reads the measured value of the temperature sensor of the test transformer temperature, performs temperature correction on the test result and records the test result; 11) Compared with the limit value of no-load loss given in "GB20052-2020 Power Transformer Energy Efficiency Limits and Energy Efficiency Grades", the energy efficiency level of the power transformer is automatically judged and recorded in the test report; Relevant quantities such as environmental information are sent to the network background or designated server without any sense; 13) Complete the test and wait for the next transformer test to start.
上述电力变压器能效等级检测装置还包括一体化移动式机箱、多个模块化组合式箱体或一体化集装箱,具体如下:The above-mentioned power transformer energy efficiency level detection device also includes an integrated mobile chassis, a plurality of modularized combined boxes or an integrated container, the details are as follows:
a)对用于测试小容量变压器(不大于630kVA/10kV配电变压器),各个功能模块内置于一体化移动式机箱内,其体积和重量均符合便携要求,易于在现场或变压器存储仓库使用,结构形式如附图2、3所示,该一体化移动式机箱底部带有轮子,其顶面形成操作面板,布置触摸显示屏、实体按键等;a) For testing small-capacity transformers (not greater than 630kVA/10kV distribution transformers), each functional module is built in an integrated mobile chassis, which meets the requirements of portability in terms of volume and weight, and is easy to use on site or in a transformer storage warehouse.
b)对用于测试中等容量变压器(不大于1250kVA/10kV配电变压器),采用多个(如两个)模块化组合式箱体,不同的功能模块分布在不同的模块化组合式箱体内,而模块化组合式箱体之间可以通过相应的对接机构实现对接叠加,底部的模块化组合式箱体可以安装轮子,顶部的模块化组合式箱体顶面设置具有触摸显示屏、实体按键等的操作面板。运输时模块化组合式箱体为独立模块,测试时则叠加为一体测试设备,两个模块化组合式箱体之间用电缆进行必要的连接,单个模块体积和重量均符合便携要求,易于在现场或变压器存储仓库使用,结构形式如附图4、5所示;b) For testing medium-capacity transformers (not greater than 1250kVA/10kV distribution transformers), multiple (such as two) modular combined boxes are used. Different functional modules are distributed in different modular combined boxes, and the modular combined boxes can be docked and stacked through the corresponding docking mechanism. The modular combined box is an independent module during transportation, and it is superimposed into one test equipment during testing. The necessary connections between the two modular combined boxes are made with cables. The volume and weight of a single module meet the requirements of portability and are easy to use on site or in transformer storage warehouses. The structural form is shown in Figures 4 and 5;
c)对用于测试中等以上容量电力变压器(大于1250kVA/10kV配电变压器及电力变压器),采用一体化集装箱结构,整体吊装运输,测试时仅需连接供电电源和输出连接线,即可完成测试项目,易于在现场或变压器存储仓库使用,结构形式如附图6、7所示,操作面板设置在其正面。c) For power transformers with medium or higher capacity (greater than 1250kVA/10kV distribution transformers and power transformers), an integrated container structure is adopted, which is hoisted and transported as a whole. During the test, only the power supply and the output connection line need to be connected to complete the test project. It is easy to use on site or in the transformer storage warehouse.
本发明基于两个相关标准的测试要求,实现单台套设备,一次性完成能效等级检测的三个测试项目及相应的校正,自动出具测试报告及等级评定,实时将测试数据及结果发送至网络平台或服务器,满足电力变压器能效等级检测的技术要求,其有益效果具体为:Based on the test requirements of two related standards, the present invention realizes a single set of equipment, completes three test items of energy efficiency level detection and corresponding corrections at one time, automatically issues test reports and level evaluation, and sends test data and results to the network platform or server in real time to meet the technical requirements of power transformer energy efficiency level detection. The beneficial effects are as follows:
1)便携:模块化、轻量化、一体化轮式结构方便移动(小容量检测平台),方便仓库和现场检测;1) Portable: modular, lightweight, and integrated wheeled structure for easy movement (small-capacity testing platform), convenient for warehouse and on-site testing;
2)准确:能效项目全检,检测过程及精度满足国标及行业标准要求(测量精度:电压、电流0.1级,功率0.2级)2) Accurate: Full inspection of energy efficiency items, the inspection process and accuracy meet the requirements of national standards and industry standards (measurement accuracy: voltage, current 0.1 level, power 0.2 level)
3)简捷:一键操作、自动测试、生成报告、数据远传。特别的,无需专业人员,简单培训即可操作;3) Simple: One-key operation, automatic test, report generation, and remote data transmission. In particular, it can be operated without professional personnel and simple training;
4)快速:快捷防反接线、程序化流程控制,单台检测不超过15分钟;4) Fast: fast anti-reverse wiring, programmed process control, single detection does not exceed 15 minutes;
5)可靠:容量裕度、长时工作、采用防震结构便于运输。5) Reliable: capacity margin, long-term work, shockproof structure for easy transportation.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.

Claims (10)

  1. 一种电力变压器能效等级检测装置,用于对待检测的电力变压器进行能效等级检测,其特征在于:所述电力变压器能效等级检测装置包括IPC中控单元、PLC电气核心控制器、实体按键、直流电阻测试单元、空载/负载测试单元、输出接线投切单元以及输出接线接口;所述IPC中控单元与所述PLC电气核心控制器交互通信,所述实体按键、所述空载/负载测试单元、所述输出接线投切单元分别与所述PLC电气核心控制器相连接,所述直流电阻测试单元、所述空载/负载测试单元分别与所述输出接线投切单元相连接,所述输出接线接口与所述输出接线投切单元相连接;An energy efficiency level detection device for a power transformer, which is used to detect an energy efficiency level of a power transformer to be detected, wherein the power transformer energy efficiency level detection device includes an IPC central control unit, a PLC electrical core controller, physical buttons, a DC resistance test unit, a no-load/load test unit, an output wiring switching unit, and an output wiring interface; The load/load test unit is respectively connected to the output wiring switching unit, and the output wiring interface is connected to the output wiring switching unit;
    所述实体按键用于输出对所述电力变压器进行能效等级检测的检测触发信息;The physical button is used to output detection trigger information for detecting the energy efficiency level of the power transformer;
    所述IPC中控单元用于获取所述电力变压器的基本信息、基于所述电力变压器的基本信息计算能效等级检测所需参数值、通过所述PLC电气核心控制器接收所述实体按键输出的所述检测触发信息并发出对应检测指令、提供进行所述能效等级检测的接线导引图、通过所述直流电阻测试单元和空载/负载测试单元获得对应的检测数据、对所述检测数据进行校正而得到校正后数据、基于所述校正后数据判定所述电力变压器的能效等级、生成电力变压器能效等级测试报告;The IPC central control unit is used to acquire the basic information of the power transformer, calculate the parameter values required for energy efficiency level detection based on the basic information of the power transformer, receive the detection trigger information output by the physical key through the PLC electrical core controller and issue corresponding detection instructions, provide a wiring guide diagram for the energy efficiency level detection, obtain corresponding detection data through the DC resistance test unit and no-load/load test unit, correct the detection data to obtain corrected data, determine the energy efficiency level of the power transformer based on the corrected data, and generate a power transformer energy efficiency level test report;
    所述PLC电气核心控制器用于根据所述检测指令控制所述输出接线投切单元而实现所述直流电阻测试单元和所述空载/负载测试单元的投切、根据所述检测指令控制所述直流电阻测试单元和所述空载/负载测试单元的供电及通讯、控制所述实体按键的检测;The PLC electrical core controller is used to control the output wiring switching unit according to the detection instruction to realize the switching of the DC resistance test unit and the no-load/load test unit, control the power supply and communication of the DC resistance test unit and the no-load/load test unit according to the detection instruction, and control the detection of the physical button;
    所述直流电阻测试单元用于对所述电力变压器进行直流电阻测试而获得对应的所述检测数据;The DC resistance testing unit is used to perform a DC resistance test on the power transformer to obtain the corresponding detection data;
    所述空载/负载测试单元用于对所述电力变压器进行空载损耗测试和负载损耗测试而获得对应的所述检测数据;The no-load/load test unit is used to perform a no-load loss test and a load loss test on the power transformer to obtain the corresponding detection data;
    所述输出接线投切单元用于在所述PLC电气核心控制器的控制下将所述直流电阻测试单元或所述空载/负载测试单元接入所述输出接线接口;The output wiring switching unit is used to connect the DC resistance testing unit or the no-load/load testing unit to the output wiring interface under the control of the PLC electrical core controller;
    所述输出接线接口用于连接所述电力变压器;The output wiring interface is used to connect to the power transformer;
    所述空载/负载测试单元包括变频调压电子电源、电容器补偿单元和电压电流功率测量单元;所述变频调压电子电源、所述电容器补偿单元和所述电压电流功率测量单元均与所述PLC电气核心控制器相连接,所述变频调压电子电源与所述IPC中控单元相连接,所述变频调压电子电源、所述电容器补偿单元、所述电压电流功率测量单元均与所述输出接线投切单元相连接;The no-load/load test unit includes a frequency conversion and voltage regulation electronic power supply, a capacitor compensation unit, and a voltage, current and power measurement unit; the frequency conversion and voltage regulation electronic power supply, the capacitor compensation unit and the voltage, current and power measurement unit are all connected to the PLC electrical core controller, the frequency conversion and voltage regulation electronic power supply is connected to the IPC central control unit, and the frequency conversion and voltage regulation electronic power supply, the capacitor compensation unit, and the voltage and current power measurement unit are all connected to the output wiring switching unit;
    所述变频调压电子电源用于根据所述IPC中控单元计算的所述能效等级检测所需参数值输出对应的测试电源,所述测试电源通过所述输出接线投切单元供给所述电力变压器;The frequency conversion and voltage regulation electronic power supply is used to output the corresponding test power supply according to the parameter values required for the energy efficiency level detection calculated by the IPC central control unit, and the test power supply is supplied to the power transformer through the output wiring switching unit;
    所述电容器补偿单元用于在进行负载损耗测试时对所述电力变压器进行补偿,所述电容器补 偿单元通过所述输出接线投切单元与所述电力变压器相连接;The capacitor compensation unit is used to compensate the power transformer when performing a load loss test, and the capacitor compensation unit is connected to the power transformer through the output wiring switching unit;
    所述电压电流功率测量单元用于在进行空载损耗测试和负载损耗测试时获得所述检测数据,所述电压电流功率测量单元通过所述输出接线投切单元与所述电力变压器相连接;The voltage, current and power measurement unit is used to obtain the detection data when performing no-load loss test and load loss test, and the voltage and current power measurement unit is connected to the power transformer through the output wiring switching unit;
    所述IPC中控单元与扫描枪和/或输入模块相连接,所述扫描枪通过扫描所述电力变压器的二维码或条形码而获取其基本信息,所述输入模块用于手动录入所述电力变压器的基本信息的输入模块相连接。The IPC central control unit is connected with a scanning gun and/or an input module, the scanning gun obtains its basic information by scanning the two-dimensional code or barcode of the power transformer, and the input module is connected to an input module for manually entering the basic information of the power transformer.
    所述IPC中控单元与所述电力变压器的测温传感器相连接而获得变压器温度;The IPC central control unit is connected with the temperature sensor of the power transformer to obtain the temperature of the transformer;
    所述IPC中控单元配置有具有网络接入功能的网络接口,所述IPC中控单元通过其所述网络接口与系统后台或服务器相通信;The IPC central control unit is configured with a network interface with a network access function, and the IPC central control unit communicates with the system background or server through its described network interface;
    所述输出接线接口包括电源接点和补偿接点,所述电源接点与所述变频调压电子电源相连接而供所述变频调压电子电源连接所述电力变压器的低压侧或高压侧,所述补偿接点与所述电容器补偿单元相连接而供所述电容器补偿单元连接所述电力变压器的补偿接点;所述电源接点、所述补偿接点均配置有反馈其投切状态的开关辅助反馈节点,所述开关辅助反馈节点与所述PLC电气核心控制器相连接。The output wiring interface includes a power contact and a compensation contact. The power contact is connected to the frequency conversion and voltage regulation electronic power supply for the frequency conversion and voltage regulation electronic power supply to connect to the low voltage side or high voltage side of the power transformer. The compensation contact is connected to the capacitor compensation unit and the capacitor compensation unit is connected to the compensation contact of the power transformer. Both the power supply contact and the compensation contact are equipped with a switch auxiliary feedback node for feeding back their switching status, and the switch auxiliary feedback node is connected to the PLC electrical core controller.
    所述电力变压器能效等级检测装置还包括与所述PLC电气核心控制器相连接的状态指示模块;The power transformer energy efficiency level detection device also includes a state indication module connected to the PLC electrical core controller;
    所述电力变压器能效等级检测装置还包括一体化移动式机箱、多个模块化组合式箱体或一体化集装箱。The power transformer energy efficiency level detection device also includes an integrated mobile chassis, a plurality of modular combined boxes or an integrated container.
  2. 一种电力变压器能效等级检测装置,用于对待检测的电力变压器进行能效等级检测,其特征在于:所述电力变压器能效等级检测装置包括IPC中控单元、PLC电气核心控制器、实体按键、直流电阻测试单元、空载/负载测试单元、输出接线投切单元以及输出接线接口;所述IPC中控单元与所述PLC电气核心控制器交互通信,所述实体按键、所述空载/负载测试单元、所述输出接线投切单元分别与所述PLC电气核心控制器相连接,所述直流电阻测试单元、所述空载/负载测试单元分别与所述输出接线投切单元相连接,所述输出接线接口与所述输出接线投切单元相连接;An energy efficiency level detection device for a power transformer, which is used to detect an energy efficiency level of a power transformer to be detected, wherein the power transformer energy efficiency level detection device includes an IPC central control unit, a PLC electrical core controller, physical buttons, a DC resistance test unit, a no-load/load test unit, an output wiring switching unit, and an output wiring interface; The load/load test unit is respectively connected to the output wiring switching unit, and the output wiring interface is connected to the output wiring switching unit;
    所述实体按键用于输出对所述电力变压器进行能效等级检测的检测触发信息;The physical button is used to output detection trigger information for detecting the energy efficiency level of the power transformer;
    所述IPC中控单元用于获取所述电力变压器的基本信息、基于所述电力变压器的基本信息计算能效等级检测所需参数值、通过所述PLC电气核心控制器接收所述实体按键输出的所述检测触发信息并发出对应检测指令、提供进行所述能效等级检测的接线导引图、通过所述直流电阻测试单元和空载/负载测试单元获得对应的检测数据、对所述检测数据进行校正而得到校正后数据、基于所述校正后数据判定所述电力变压器的能效等级、生成电力变压器能效等级测试报告;The IPC central control unit is used to acquire the basic information of the power transformer, calculate the parameter values required for energy efficiency level detection based on the basic information of the power transformer, receive the detection trigger information output by the physical key through the PLC electrical core controller and issue corresponding detection instructions, provide a wiring guide diagram for the energy efficiency level detection, obtain corresponding detection data through the DC resistance test unit and no-load/load test unit, correct the detection data to obtain corrected data, determine the energy efficiency level of the power transformer based on the corrected data, and generate a power transformer energy efficiency level test report;
    所述PLC电气核心控制器用于根据所述检测指令控制所述输出接线投切单元而实现所述直流电阻测试单元和所述空载/负载测试单元的投切、根据所述检测指令控制所述直流电阻测试单元和所述空载/负载测试单元的供电及通讯、控制所述实体按键的检测;The PLC electrical core controller is used to control the output wiring switching unit according to the detection instruction to realize the switching of the DC resistance test unit and the no-load/load test unit, control the power supply and communication of the DC resistance test unit and the no-load/load test unit according to the detection instruction, and control the detection of the physical button;
    所述直流电阻测试单元用于对所述电力变压器进行直流电阻测试而获得对应的所述检测数据;The DC resistance testing unit is used to perform a DC resistance test on the power transformer to obtain the corresponding detection data;
    所述空载/负载测试单元用于对所述电力变压器进行空载损耗测试和负载损耗测试而获得对应的所述检测数据;The no-load/load test unit is used to perform a no-load loss test and a load loss test on the power transformer to obtain the corresponding detection data;
    所述输出接线投切单元用于在所述PLC电气核心控制器的控制下将所述直流电阻测试单元或所述空载/负载测试单元接入所述输出接线接口;The output wiring switching unit is used to connect the DC resistance testing unit or the no-load/load testing unit to the output wiring interface under the control of the PLC electrical core controller;
    所述输出接线接口用于连接所述电力变压器。The output wiring interface is used to connect to the power transformer.
  3. 根据权利要求2所述的电力变压器能效等级检测装置,其特征在于:所述空载/负载测试单元包括变频调压电子电源、电容器补偿单元和电压电流功率测量单元;所述变频调压电子电源、所述电容器补偿单元和所述电压电流功率测量单元均与所述PLC电气核心控制器相连接,所述变频调压电子电源与所述IPC中控单元相连接,所述变频调压电子电源、所述电容器补偿单元、所述电压电流功率测量单元均与所述输出接线投切单元相连接;The power transformer energy efficiency level detection device according to claim 2, characterized in that: the no-load/load test unit includes a frequency conversion and voltage regulation electronic power supply, a capacitor compensation unit and a voltage and current power measurement unit; the frequency conversion and voltage regulation electronic power supply, the capacitor compensation unit and the voltage and current power measurement unit are all connected to the PLC electrical core controller, the frequency conversion and voltage regulation electronic power supply is connected to the IPC central control unit, and the frequency conversion and voltage regulation electronic power supply, the capacitor compensation unit, and the voltage and current power measurement unit are all connected to the output wiring switching unit;
    所述变频调压电子电源用于根据所述IPC中控单元计算的所述能效等级检测所需参数值输出对应的测试电源,所述测试电源通过所述输出接线投切单元供给所述电力变压器;The frequency conversion and voltage regulation electronic power supply is used to output the corresponding test power supply according to the parameter values required for the energy efficiency level detection calculated by the IPC central control unit, and the test power supply is supplied to the power transformer through the output wiring switching unit;
    所述电容器补偿单元用于在进行负载损耗测试时对所述电力变压器进行补偿,所述电容器补偿单元通过所述输出接线投切单元与所述电力变压器相连接;The capacitor compensation unit is used to compensate the power transformer when performing a load loss test, and the capacitor compensation unit is connected to the power transformer through the output wiring switching unit;
    所述电压电流功率测量单元用于在进行空载损耗测试和负载损耗测试时获得所述检测数据,所述电压电流功率测量单元通过所述输出接线投切单元与所述电力变压器相连接。The voltage, current and power measurement unit is used to obtain the detection data when performing no-load loss test and load loss test, and the voltage, current and power measurement unit is connected to the power transformer through the output wiring switching unit.
  4. 根据权利要求2所述的电力变压器能效等级检测装置,其特征在于:所述IPC中控单元与扫描枪和/或输入模块相连接,所述扫描枪通过扫描所述电力变压器的二维码或条形码而获取其基本信息,所述输入模块用于手动录入所述电力变压器的基本信息。The power transformer energy efficiency level detection device according to claim 2, characterized in that: the IPC central control unit is connected to a scanning gun and/or an input module, the scanning gun acquires basic information by scanning the two-dimensional code or barcode of the power transformer, and the input module is used to manually enter the basic information of the power transformer.
  5. 根据权利要求2所述的电力变压器能效等级检测装置,其特征在于:所述IPC中控单元与所述电力变压器的测温传感器相连接而获得变压器温度。The power transformer energy efficiency level detection device according to claim 2, characterized in that: the IPC central control unit is connected with a temperature sensor of the power transformer to obtain the temperature of the transformer.
  6. 根据权利要求2所述的电力变压器能效等级检测装置,其特征在于:所述IPC中控单元配置有具有网络接入功能的网络接口,所述IPC中控单元通过其所述网络接口与系统后台或服务器相通信。The device for detecting energy efficiency levels of power transformers according to claim 2, wherein the IPC central control unit is configured with a network interface with a network access function, and the IPC central control unit communicates with the system background or server through the network interface.
  7. 根据权利要求3所述的电力变压器能效等级检测装置,其特征在于:所述输出接线接口包括电源接点和补偿接点,所述电源接点与所述变频调压电子电源相连接而供所述变频调压电子电源连接所述电力变压器的低压侧或高压侧,所述补偿接点与所述电容器补偿单元相连 接而供所述电容器补偿单元连接所述电力变压器。The power transformer energy efficiency level detection device according to claim 3, characterized in that: the output wiring interface includes a power contact and a compensation contact, the power contact is connected to the frequency conversion and voltage regulation electronic power supply for the frequency conversion and voltage regulation electronic power supply to connect to the low voltage side or high voltage side of the power transformer, and the compensation contact is connected to the capacitor compensation unit for the capacitor compensation unit to connect to the power transformer.
  8. 根据权利要求7所述的电力变压器能效等级检测装置,其特征在于:所述电源接点、所述补偿接点均配置有反馈其投切状态的开关辅助反馈节点,所述开关辅助反馈节点与所述PLC电气核心控制器相连接。The power transformer energy efficiency level detection device according to claim 7, characterized in that: the power supply contact and the compensation contact are equipped with switch auxiliary feedback nodes for feeding back their switching status, and the switch auxiliary feedback nodes are connected to the PLC electrical core controller.
  9. 根据权利要求2所述的电力变压器能效等级检测装置,其特征在于:所述电力变压器能效等级检测装置还包括与所述PLC电气核心控制器相连接的状态指示模块。The device for detecting energy efficiency levels of power transformers according to claim 2, characterized in that: the device for detecting energy efficiency levels of power transformers further includes a status indication module connected to the PLC electrical core controller.
  10. 根据权利要求2所述的电力变压器能效等级检测装置,其特征在于:所述电力变压器能效等级检测装置还包括一体化移动式机箱、多个模块化组合式箱体或一体化集装箱。The power transformer energy efficiency level detection device according to claim 2, characterized in that: the power transformer energy efficiency level detection device further comprises an integrated mobile chassis, a plurality of modular combined boxes or an integrated container.
PCT/CN2022/113368 2022-01-21 2022-08-18 Energy efficiency index detection apparatus for power transformer WO2023138045A1 (en)

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