CN105941635B - Pulping method capable of efficiently crushing and reducing noise - Google Patents
Pulping method capable of efficiently crushing and reducing noise Download PDFInfo
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- CN105941635B CN105941635B CN201610178418.0A CN201610178418A CN105941635B CN 105941635 B CN105941635 B CN 105941635B CN 201610178418 A CN201610178418 A CN 201610178418A CN 105941635 B CN105941635 B CN 105941635B
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23C—DAIRY PRODUCTS, e.g. MILK, BUTTER OR CHEESE; MILK OR CHEESE SUBSTITUTES; MAKING THEREOF
- A23C11/00—Milk substitutes, e.g. coffee whitener compositions
- A23C11/02—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins
- A23C11/10—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing or not lactose but no other milk components as source of fats, carbohydrates or proteins
- A23C11/103—Milk substitutes, e.g. coffee whitener compositions containing at least one non-milk component as source of fats or proteins containing or not lactose but no other milk components as source of fats, carbohydrates or proteins containing only proteins from pulses, oilseeds or nuts, e.g. nut milk
Abstract
The invention relates to a pulping method with high-efficiency crushing and noise reduction, which at least comprises the following stages: (a) preheating and soaking: heating water and materials in the cup body by the heating device, heating to a preset temperature at a temperature rise rate of 3-10 ℃ per minute, wherein the preset temperature is not lower than 70 ℃, and entering the next stage; (b) and (3) a crushing stage: the motor drives the crushing cutter to rotate and crush water and materials in the cup body into slurry, and the slurry enters the next stage; (c) and (3) a boiling stage: the heating device heats the slurry in the cup body until the slurry is cooked. Compared with the prior art, the technical scheme of the invention ensures that the water absorption rate and the expansion rate between the skin and the cotyledon of the soybeans have better consistency, so that the soybeans can fully absorb water and expand, the crushing efficiency is improved, and the noise reduction effect can be realized.
Description
Technical Field
The invention relates to a pulping method, in particular to a pulping method with efficient crushing and noise reduction.
Background
The most of the soybean milk making processes are that the soybean milk is heated to a preset temperature range at full power and is pulped, a motor drives a crushing cutter to rotate to crush materials, taking dry beans as an example, because the heating time in the early stage is short, the temperature rise is fast, and the water absorption and expansion of the skin and the cotyledon of the dry bean are inconsistent, air is generated between the skin and the cotyledon, because the density of the air is low, the soybeans are easy to float on the water surface, thereby influencing the crushing efficiency, in addition, in the prior art, the dry beans cannot be soaked and softened sufficiently and are hard, so that the noise of the whole soybean milk machine is high in the early stage of the whole soybean milk making process, the maximum noise is higher than 85dB (A), the noise generated by crushing materials by the crushing cutter and the collision of the materials and the soybean milk cup is a main noise source, and meanwhile, the noise is not easy to be reduced by optimizing the crushing structure of the soybean milk machine.
Disclosure of Invention
In view of the above, there is a need for a pulping process that is efficient in comminution and noise reduction.
The invention is realized by the following technical scheme:
a pulping method with high-efficiency crushing and noise reduction is provided, which comprises a cup body, a motor, a crushing cutter and a heating device, and at least comprises the following stages:
(a) preheating and soaking: heating water and materials in the cup body by the heating device, heating to a preset temperature at a temperature rise rate of 3-10 ℃ per minute, wherein the preset temperature is not lower than 70 ℃, and entering the next stage;
(b) and (3) a crushing stage: the motor drives the crushing cutter to rotate and crush water and materials in the cup body into slurry, and the slurry enters the next stage;
(c) and (3) a boiling stage: the heating device heats the slurry in the cup body until the slurry is cooked.
In the preheating and soaking stage, the temperature is heated to 70-85 ℃ at a first temperature rise rate of 6-10 ℃ per minute, and then heated to more than 85 ℃ at a second temperature rise rate of 4-8 ℃ per minute.
In the preheating and soaking stage, the temperature is heated to 85-95 ℃ at a first temperature rise rate of 6-10 ℃ per minute, and then heated to more than 95 ℃ at a second temperature rise rate of 4-8 ℃ per minute.
The gap between the first temperature rise rate heating and the second temperature rise rate heating is accompanied by a stirring step in which the motor drives the crushing cutter to rotate.
The crushing stage comprises a step of driving the crushing cutter to rotate and crush by the motor and a step of stopping the motor, the motor works and stops the motor to be sequentially and circularly carried out, and the gap heating device which stops the motor heats at a heating rate of 1-5 ℃ per minute.
The crushing stage comprises a coarse crushing stage and a fine crushing stage, the coarse crushing stage comprises a step of driving a crushing cutter to rotate by a motor and a step of stopping the motor, the motor works and stops, and the motor stops, and a gap heating device for stopping the motor heats at a heating rate of 2-5 ℃ per minute; the fine crushing stage comprises a step of driving the crushing cutter to rotate by the motor and a step of stopping the motor, wherein the motor works and stops sequentially and circularly, and the gap heating device for stopping the motor heats at a heating rate of 1-4 ℃ per minute.
The gap heating device between the coarse crushing stage and the fine crushing is heated at a heating rate of 1 to 4 degrees centigrade per minute.
And the motor power in the coarse crushing stage is less than that in the fine crushing stage.
And in the step of stopping the motor, the heating time of the heating device in the gap of each motor stop is more than 3 seconds.
The boiling stage is accompanied with the step that the motor drives the crushing cutter to rotate and stir.
The beneficial effects brought by the invention are as follows:
in the preheating and soaking stage, the heating device heats water and materials in the cup body, and the water and the materials are heated to more than 70 ℃ at a temperature rise rate of 3 to 10 ℃ per minute. The applicant finds that water and materials in the cup body are heated at the temperature rise rate of 3-10 ℃ per minute, so that the water absorption rate and the expansion rate between the skin and the cotyledon of the soybeans have better consistency, the soybeans can fully absorb water and expand, the grinding efficiency is improved, and the noise reduction effect is achieved at the same time. When the temperature rise speed is lower than 3 ℃ per minute, the temperature rise speed is slow, the time is long, the whole pulping period is influenced, when the temperature rise speed is higher than 10 ℃ per minute, the soybean epidermis absorbs water rapidly, cotyledons do not absorb water and expand, more air exists between the soybean hulls and the cotyledons, the air exists between the soybean cotyledons and the soybean hulls, the cotyledons are prevented from further absorbing water and expanding, the soybeans float on the water surface, the contact area of the soybeans and the water is reduced, and further water absorption and expansion of the soybeans are also greatly influenced and restricted. Therefore, heating at a rate of 3 to 10 degrees celsius/minute is optimal.
In the preheating and soaking stage, the temperature is heated to 70-85 ℃ at a first temperature rise rate of 6-10 ℃ per minute, and then heated to more than 85 ℃ at a second temperature rise rate of 4-8 ℃ per minute. Heating to 70 to 85 degrees centigrade at a rapid rate of temperature rise is initiated because the soybeans absorb water inefficiently when the temperature is low, the soaking and softening efficiency of the soybeans can be improved by rapidly increasing the temperature to a higher temperature, and the applicant finds that the soybeans can be fully soaked and the soaking and softening efficiency can be improved when the soybeans are just heated at 6-10 ℃ per minute, then heating to more than 85 ℃ at a slightly slow temperature rise rate of 4 ℃ per minute to 8 ℃ per minute, therefore, at a higher temperature, the influence of the re-rising of the water temperature on the water absorption and expansion of the soybeans is greatly reduced, the soybeans can fully absorb water and expand at the temperature, on one hand, the heating device has a small heat load so as to play a role in energy conservation, and on the other hand, the release of harmful substances such as soap toxin in the soybean milk can be inhibited.
In the preheating and soaking stage, the temperature is first heated to 85-95 ℃ at a first temperature rise rate of 6-10 ℃ per minute, and then heated to more than 95 ℃ at a second temperature rise rate of 1-5 ℃ per minute. When the temperature is higher than 95 ℃, the water absorption and expansion of the soybeans tend to be stable, the influence of the re-rising of the water temperature on the water absorption and expansion of the soybeans is very small, the higher temperature is kept at the moment, on one hand, the release of harmful substances such as soap toxin in the soybean milk can be inhibited, on the other hand, the total boiling and heating time in the subsequent boiling process can be effectively shortened, in addition, the crushing is carried out when the high temperature is reached, the soybeans and other materials roll up and down in the cup body, the uniform mixing of the soybean milk is facilitated, and the overall pulping period is shortened from the overall perspective.
The gap between the first temperature rise rate heating and the second temperature rise rate heating is accompanied by a stirring step in which the motor drives the crushing cutter to rotate. So, make the temperature of cup more even, be difficult for forming near local high temperature in heating device, and heating device is far away the local temperature lower, forms great difference in temperature to make the soaking of soybean soften the effect more even, on the other hand, the motor drives the integrality that the rotation of crushing cutter also can destroy the skin of beancurd, makes water and the cotyledon of soybean can fully contact and absorb water.
The crushing stage comprises a step of driving the crushing cutter to rotate and crush by the motor and a step of stopping the motor, the motor works and stops the motor to be sequentially and circularly carried out, and the gap heating device which stops the motor heats at a heating rate of 1-5 ℃ per minute. So, on the one hand can supply the temperature that thermal loss can keep the thick liquid among the crushing process, thereby make harmful trypsin inhibitor in the thick liquid, effective substance such as urease obtain abundant inactivation, on the other hand, can make the thick liquid be in the homogeneous state that rolls in the heating process, make the more even distribution of suspended particle in the thick liquid in the liquid, thereby make crushing in-process load more stable, be difficult for forming the idle phenomenon and form the noise of neglecting the height, can play the effect of making an uproar of falling, when being less than 1 degree centigrade per minute, the effect is not obvious, and the temperature can not better keep, when being greater than 5 degrees centigrade per minute, because the temperature rise speed is very fast, form the higher phenomenon of local temperature easily, thereby easily paste the pot.
The crushing stage comprises a coarse crushing stage and a fine crushing stage, the coarse crushing stage comprises a step of driving a crushing cutter to rotate by a motor and a step of stopping the motor, the motor works and stops, and the motor stops, and a gap heating device for stopping the motor heats at a heating rate of 2-5 ℃ per minute; the fine crushing stage comprises a step of driving the crushing cutter to rotate by the motor and a step of stopping the motor, wherein the motor works and stops sequentially and circularly, and the gap heating device for stopping the motor heats at a heating rate of 1-4 ℃ per minute. So, make the soybean increase the area of contact with water at the coarse crushing in-process, can play better enzyme effect that goes out, and the higher suspension granule that just can make the large granule of temperature rise rate in the coarse crushing process rolls, make the more even distribution of large granule in the thick liquid, thereby make crushing in-process load more stable, play the effect of making an uproar, consequently heat the preferred with the rate of heating of 2 degrees centigrade per minute to 5 degrees centigrade per minute in the coarse crushing, because the granule is less already in the fine crushing in-process, consequently heat the preferred with the rate of heating of 1 degrees centigrade per minute to 4 degrees centigrade per minute in the fine crushing.
And in the step of stopping the motor, the heating time of the heating device in the gap of each motor stop is more than 3 seconds. Therefore, the noise reduction and enzyme deactivation effects can be optimized.
Detailed Description
The first implementation mode comprises the following steps:
a pulping method with noise reduction is provided, which comprises a cup body, a motor, a crushing cutter and a heating device, and at least comprises the following stages:
(a) preheating and soaking: the heating device heats water and materials in the cup body, the water and the materials are heated to more than 70 ℃ at a temperature rise rate of 3 ℃ per minute to 10 ℃ per minute, and the next stage is started;
(b) and (3) a crushing stage: the motor drives the crushing cutter to rotate and crush water and materials in the cup body into slurry, and the slurry enters the next stage;
(c) and (3) a boiling stage: the heating device heats the slurry in the cup body until the slurry is cooked.
In this embodiment, the preheating and soaking step is accompanied by a stirring step in which the motor rotates the crushing cutter.
In this embodiment, the crushing stage includes the step that the motor drives the crushing cutter to rotate and crush and the step that the motor stops, the motor work and the motor stop are carried out in turn in a circulating manner, the gap heating device that the motor stops heats at the heating rate of 1 to 5 degrees centigrade per minute, and the heating time of the gap heating device that the motor stops every time in the step that the motor stops is longer than 3 seconds.
In this embodiment, the step of the rotatory stirring of motor drive crushing cutter is accompanied in the stage of decocting, heating device is intermittent type nature heating in the stage of decocting.
The applicant finds that water and materials in the cup body are heated at the temperature rise rate of 3-10 ℃ per minute, so that the water absorption rate and the expansion rate between the skin and the cotyledon of the soybeans have better consistency, the soybeans can fully absorb and expand water, the noise reduction effect can be achieved while the crushing efficiency is improved, in addition, the water absorption efficiency of the soybeans is directly influenced by the temperature of the water, the water absorption efficiency of the soybeans tends to linearly increase when the temperature is higher than 70 ℃, and the water absorption and expansion speeds of the soybeans linearly increase due to the fact that the movement speed of water molecules is higher as the temperature is higher. When the temperature rise speed is lower than 3 ℃ per minute, the temperature rise speed is slow, the time is long, the whole pulping period is influenced, when the temperature rise speed is higher than 10 ℃ per minute, the soybean epidermis absorbs water quickly, cotyledons do not absorb water and expand, and therefore more air exists between the soybean hulls and the cotyledons, the air existing between the soybean cotyledons and the soybean hulls prevents the cotyledons from absorbing water and expanding further, the soybeans float on the water surface, the contact area of the soybeans and the water is reduced, and further water absorption and expansion of the soybeans are also greatly influenced and restricted.
The second embodiment:
the second preferred embodiment of the pulping method with high-efficiency crushing and noise reduction is different from the first preferred embodiment in that: and in the preheating and soaking stage, the temperature is heated to 70-85 ℃ at a first temperature rise rate of 6-10 ℃ per minute, and then heated to more than 85 ℃ at a second temperature rise rate of 4-8 ℃ per minute.
The applicant researches and finds that the soybean can be fully soaked and simultaneously the soaking and softening efficiency can be improved by heating at the temperature of 6 ℃ per minute to 10 ℃ per minute, then the soybean is heated to more than 85 ℃ at a slightly slow temperature rise rate, the influence of the water temperature rise at the higher temperature on the water absorption and expansion of the soybean is greatly reduced, the soybean can fully absorb water and expand at the temperature, on one hand, the heating device has a small heat load, so that the energy-saving effect can be achieved, and on the other hand, the release of harmful substances such as soap toxin in the soybean milk can be inhibited.
It can be understood that, in the pre-heating soaking stage, the first temperature rise rate is 6 degrees centigrade/min to 10 degrees centigrade/min to 85 degrees centigrade to 95 degrees centigrade, and then the second temperature rise rate is 1 degree centigrade/min to 5 degrees centigrade/min to over 95 degrees centigrade. When the temperature is higher than 95 ℃, the water absorption and expansion of the soybeans tend to be stable, the influence of the re-rising of the water temperature on the water absorption and expansion of the soybeans is very small, the higher temperature is kept at the moment, on one hand, the release of harmful substances such as soap toxin in the soybean milk can be inhibited, on the other hand, the total boiling and heating time in the subsequent boiling process can be effectively shortened, in addition, the crushing is carried out when the high temperature is reached, the soybeans and other materials roll up and down in the cup body, the uniform mixing of the soybean milk is facilitated, and the overall pulping period is shortened from the overall perspective.
It will be appreciated that the gap between the heating at the first rate of temperature rise and the heating at the second rate of temperature rise is accompanied by a stirring step in which the motor rotates the comminuting tools. So, make the temperature of cup more even, be difficult for forming near local high temperature in heating device, and heating device is far away the local temperature lower, forms great difference in temperature to make the soaking of soybean soften the effect more even, on the other hand, the motor drives the integrality that the rotation of crushing cutter also can destroy the skin of beancurd, makes water and the cotyledon of soybean can fully contact and absorb water.
In this embodiment, the remaining structures and advantageous effects are consistent with those of the first embodiment, and are not described in detail herein.
The third embodiment is as follows:
the third preferred embodiment of the pulping method with high-efficiency crushing and noise reduction is different from the first preferred embodiment in that: the crushing stage comprises a coarse crushing stage and a fine crushing stage, the coarse crushing stage comprises a step of driving a crushing cutter to rotate by a motor and a step of stopping the motor, the motor works and stops, and the motor stops, and a gap heating device for stopping the motor heats at a heating rate of 2-5 ℃ per minute; the fine crushing stage comprises a step of driving the crushing cutter to rotate by the motor and a step of stopping the motor, wherein the motor works and stops sequentially and circularly, and the gap heating device for stopping the motor heats at a heating rate of 1-4 ℃ per minute. So, make the soybean increase the area of contact with water at the coarse crushing in-process, can play better enzyme effect that goes out, and the higher suspension granule that just can make the large granule of temperature rise rate in the coarse crushing process rolls, make the more even distribution of large granule in the thick liquid, thereby make crushing in-process load more stable, play the effect of making an uproar, consequently heat the preferred with the rate of heating of 2 degrees centigrade per minute to 5 degrees centigrade per minute in the coarse crushing, because the granule is less already in the fine crushing in-process, prevent to paste the pot, consequently heat the preferred with the rate of heating of 1 degrees centigrade per minute to 4 degrees centigrade per minute in the fine crushing.
In the present embodiment, the motor power in the coarse grinding stage is smaller than the motor power in the fine grinding stage.
It can be understood that the gap heating device between the coarse crushing stage and the fine crushing stage heats at a heating rate of 1 to 4 degrees celsius per minute, so that the temperature of the slurry can be well maintained, and the pulping period can be shortened.
In this embodiment, the remaining structures and advantageous effects are consistent with those of the first embodiment, and are not described in detail herein.
Claims (8)
1. A pulping method with high-efficiency crushing and noise reduction is provided, which comprises a cup body, a motor, a crushing cutter and a heating device, and is characterized by at least comprising the following stages:
(a) preheating and soaking: the heating device heats water and materials in the cup body, the water and the materials are heated to 70-85 ℃ at a first temperature rise rate of 6-10 ℃ per minute, and then the water and the materials are heated to more than 85 ℃ at a second temperature rise rate of 4-8 ℃ per minute; or heating to 85-95 ℃ at a first temperature rise rate of 6-10 ℃ per minute, then heating to more than 95 ℃ at a second temperature rise rate of 1-5 ℃ per minute, and entering the next stage;
(b) and (3) a crushing stage: the motor drives the crushing cutter to rotate and crush water and materials in the cup body into slurry, and the slurry enters the next stage;
(c) and (3) a boiling stage: the heating device heats the slurry in the cup body until the slurry is cooked.
2. The efficient shredding and noise reduction pulping process of claim 1 further comprising: the gap between the first temperature rise rate heating and the second temperature rise rate heating is accompanied by a stirring step in which the motor drives the crushing cutter to rotate.
3. The efficient shredding and noise reduction pulping process of claim 1 further comprising: the crushing stage comprises a step of driving the crushing cutter to rotate and crush by the motor and a step of stopping the motor, the motor works and stops the motor to be sequentially and circularly carried out, and the gap heating device which stops the motor heats at a heating rate of 1-5 ℃ per minute.
4. A pulping process with high efficiency comminution and noise reduction as in claim 3 wherein: the crushing stage comprises a coarse crushing stage and a fine crushing stage, the coarse crushing stage comprises a step of driving a crushing cutter to rotate by a motor and a step of stopping the motor, the motor works and stops, and the motor stops, and a gap heating device for stopping the motor heats at a heating rate of 2-5 ℃ per minute; the fine crushing stage comprises a step of driving the crushing cutter to rotate by the motor and a step of stopping the motor, wherein the motor works and stops sequentially and circularly, and the gap heating device for stopping the motor heats at a heating rate of 1-4 ℃ per minute.
5. The efficient shredding and noise reduction pulping process of claim 4 further characterized by: the gap heating device between the coarse crushing stage and the fine crushing is heated at a heating rate of 1 to 4 degrees centigrade per minute.
6. The efficient shredding and noise reduction pulping process of claim 4 further characterized by: and the motor power in the coarse crushing stage is less than that in the fine crushing stage.
7. The pulping method with high-efficiency crushing and noise reduction as claimed in any one of claims 3 to 6, characterized in that: and in the step of stopping the motor, the heating time of the heating device in the gap of each motor stop is more than 3 seconds.
8. The efficient shredding and noise reduction pulping process of claim 1 further comprising: the boiling stage is accompanied with the step that the motor drives the crushing cutter to rotate and stir.
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| CN201610178418.0A CN105941635B (en) | 2016-03-25 | 2016-03-25 | Pulping method capable of efficiently crushing and reducing noise |
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| CN201610178418.0A CN105941635B (en) | 2016-03-25 | 2016-03-25 | Pulping method capable of efficiently crushing and reducing noise |
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| CN105941635B true CN105941635B (en) | 2020-07-10 |
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| CN108514346B (en) * | 2018-05-28 | 2021-12-03 | 九阳股份有限公司 | Pulping method of soybean milk machine |
| CN109124396B (en) * | 2018-08-30 | 2021-09-10 | 九阳股份有限公司 | Low-noise pulping method of food processing machine |
| CN114788650B (en) * | 2021-01-26 | 2023-09-26 | 广东美的生活电器制造有限公司 | Food manufacturing method, food processor, and computer-readable storage medium |
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| CN101326980B (en) * | 2008-07-10 | 2013-07-31 | 美的集团股份有限公司 | Pulping method of pulping machine |
| CN102144889A (en) * | 2011-01-21 | 2011-08-10 | 九阳股份有限公司 | Originally ground soybean milk preparation method of soybean milk grinder and soybean milk grinder for preparing originally ground soybean milk |
| CN102273514B (en) * | 2011-08-23 | 2013-06-19 | 九阳股份有限公司 | Method for rapidly preparing soybean milk by soybean milk machine |
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