CN105934680B - Atomizer resistance testing device and atomizer method for testing resistance - Google Patents
Atomizer resistance testing device and atomizer method for testing resistance Download PDFInfo
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- CN105934680B CN105934680B CN201480001114.6A CN201480001114A CN105934680B CN 105934680 B CN105934680 B CN 105934680B CN 201480001114 A CN201480001114 A CN 201480001114A CN 105934680 B CN105934680 B CN 105934680B
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
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Abstract
A kind of atomizer resistance testing device (100) and atomizer method for testing resistance, atomizer resistance testing device (100) include test suite (202), pickup component (103), positioning component (102) and controller (201)；Positioning component (102) include for fixing the fixed mechanism of atomizer (101) (1021), sensor, the compaction connecting mechanism (1022) that is set to above fixed mechanism (1021) and the power mechanism (1023) being connect with compaction connecting mechanism (1022) for sending the first trigger signal to controller (201) when detecting that atomizer (101) is fixed on fixed mechanism (1021)；Controller (201), which is used to produce part component (103) when atomizer (101) test passes time control, is transmitted to pre-position for qualified atomizer (101).Atomizer resistance testing device (100) and atomizer method for testing resistance can test automatically atomizer (101), improve the efficiency of atomizer (101) production.
Description
Technical field
The present invention relates to electronic cigarette technical fields more particularly to a kind of atomizer resistance testing device and atomizer resistance to survey
Method for testing.
Background technique
Electronic cigarette is a kind of novel electronic product, has an identical appearance with common cigarette, and with cigarette phase
Same taste, but health and environmental protection of the electronic cigarette relative to traditional cigarette more.Electronic cigarette will be contained by atomizer
There is the tobacco juice of nicotine and essence to be atomized into particle output.The tar and other harmful components in common cigarette are free of in electronic cigarette,
Secondhand smoke will not be generated.
The battery rod that existing electronic cigarette generally includes atomizer and is detachably connected with the atomizer, the atomizer
It is inside provided with the heating wire for atomization smoke oil, one end of the atomizer is provided with and the heating wire and battery rod electricity
The atomizer electrode of connection.In order to guarantee amount of smoke when every electronic cigarette atomizing tobacco tar, need when producing electronic cigarette to electronics
The output power of cigarette is tested, and the resistance of atomizer is the important parameter of electronic cigarette output power, thus, in electronic cigarette
In production, after processing the atomizer of electronic cigarette, which can go out the resistance value of the atomizer by manual testing, and according to
The resistance value judges the qualified or not of the atomizer.Then qualified product in atomizer and unqualified is gone out by artificial screening again
Product.
When the quantity of the production of atomizer is larger, this needs largely manually to test atomizer, causes to prolong
The production cycle for having grown atomizer increases the cost of atomizer.
Summary of the invention
The present invention provides a kind of atomizer resistance testing device and atomizer method for testing resistance, can to atomizer into
The automatic test of row, improves the efficiency of atomizer production.
The embodiment of the invention provides a kind of atomizer resistance testing devices, comprising:
Test suite, pickup component, positioning component and controller；
The positioning component include for fix the fixed mechanism of at least one atomizer, for when detect it is described at least
Sensor, the activity of the first trigger signal are sent when one atomizer is separately fixed on the fixed mechanism to the controller
The compaction connecting mechanism being set to above the fixed mechanism and the power mechanism with compaction connecting mechanism transmission connection；
The controller is for controlling the mobile compression of the power mechanism when receiving first trigger signal
Bindiny mechanism, so that the compaction connecting mechanism is pressed on the atomizer electrode to be electrically connected with the test suite；
The test suite is used for when the compaction connecting mechanism is pressed on the atomizer electrode to the atomization
Device is tested；
The controller is also used to control the pickup component when the atomizer test passes for the mist of the qualification
Change device and is transmitted to pre-position.
The atomizer resistance testing device, wherein the fixed mechanism includes at least one positioning shrinkage pool, the biography
Sensor is close to switch or fibre optical sensor；
It is equipped in each described positioning shrinkage pool described described close to switch or light close to perhaps fibre optical sensor is switched
Fiber sensor is for generating first trigger signal when detecting that the atomizer is fixed in the positioning shrinkage pool.
The atomizer resistance testing device, wherein the pickup component includes:
Manipulator, including pedestal, movable plate and fixed plate are fixedly installed perpendicular to the movable plate on the movable plate
At least one partition, each baffle interval is arranged on the movable plate；
The quantity of the fixed plate is consistent with the quantity of partition on the movable plate and corresponds, each fixed plate
Interval vertical is fixed on the pedestal, and be arranged on one end for being connected with the pedestal of each described fixed plate it is jagged,
So that the movable plate passes through the notch of each fixed plate, it is stacked at the side that the pedestal is equipped with fixed plate, and institute
It states the partition on movable plate and the fixed plate is staggered；
Slide rail, wherein one end of the slide rail is set to atomizer place side, other end setting
In pre-position side；
Mobile mechanism on the slide rail is set, and being moved to the atomizer for controlling the manipulator puts
Locate side, so that each atomizer is located at corresponding one between partition and fixed plate；The mobile mechanism is also used to move
The movable plate so that the partition and corresponding fixed plate on the movable plate atomizer is picked up after along described
Slide rail moves on to the pre-position.
The atomizer resistance testing device, wherein the mobile mechanism includes:
First cylinder is moved for pushing the manipulator to move back and forth along the slide rail, and by the manipulator
When moving to atomizer place side, on pedestal described in each atomizer positive alignment a pair of corresponding fixed plate and partition it
Between；
Second cylinder, for inciting somebody to action after the manipulator is moved to atomizer place side by first cylinder
The manipulator is translated toward the atomizer direction, so that each atomizer is located on the pedestal a pair of corresponding fixation
Between plate and partition；
Third cylinder, for being located on the pedestal between a pair of corresponding fixed plate and partition in each atomizer
Later, the mobile movable plate so that on the pedestal each corresponding fixed plate and partition will be located at the fixed plate and every
Atomizer between plate clamps；
Second cylinder, which is also used to each corresponding fixed plate on the base and partition, will be located at the fixed plate
After atomizer between partition clamps, the manipulator is moved along the direction far from the atomizer place.
The atomizer resistance testing device, wherein
The controller, which is also used to control the atomizer resistance testing device when the atomizer test failure, to stop
Only run；
Reset switch is additionally provided on the atomizer resistance testing device；
The controller is also used to control the atomizer resistance test dress when detecting that the reset switch is pressed
It sets and continues to run.
The atomizer resistance testing device, wherein the controller is also used to when the atomizer test failure
When to control the atomizer resistance testing device out of service；
The sensor is also used to when detecting that underproof atomizer leaves the fixed mechanism to the controller
Send the second trigger signal；
The controller is also used to control the atomizer resistance testing device when receiving second trigger signal
It continues to run.
The atomizer resistance testing device, wherein the test suite is specifically used for each atomizer
Test is at least twice.
The atomizer resistance testing device, wherein be additionally provided at least one on the atomizer resistance testing device
A indicator light is used to indicate corresponding wherein each atomizer on each indicator light and the positioning component corresponds
Atomizer test result.
The atomizer resistance testing device, wherein it is additionally provided with display screen on the atomizer resistance testing device,
For showing the test result of each atomizer on the positioning component；
And/or
It is additionally provided with voice device on the atomizer resistance testing device, for positioning component described at least voice broadcast
On each atomizer in test failure atomizer.
The atomizer resistance testing device, wherein the atomizer resistance testing device is additionally provided with inductor, uses
In when sense when there is people in presetting range to the control send third trigger signal；
The controller is also used to the atomizer resistance test described in controller when receiving the third trigger signal and fills
It sets out of service.
The embodiment of the invention provides a kind of atomizer method for testing resistance, comprising:
Each fixed mechanism of atomizer resistance testing device fixes an atomizer respectively；
When detecting that the atomizer is fixed on the fixed mechanism, the atomizer resistance testing device is successively right
Each atomizer is tested；
When the atomizer test passes, the atomizer of the qualification is transmitted to by the atomizer resistance testing device
Pre-position.
The atomizer method for testing resistance, wherein be additionally provided with and restart out on the atomizer resistance testing device
It closes；
The method also includes:
When detecting the atomizer test failure, atomizer resistance testing device is out of service；
When detecting that the reset switch is pressed, the atomizer resistance testing device is continued to run.
The atomizer method for testing resistance, wherein the method also includes:
When detecting the atomizer test failure, the atomizer resistance testing device is out of service；
When detecting that the underproof atomizer leaves the fixed mechanism, the atomizer resistance testing device after
Reforwarding row.
The atomizer method for testing resistance, wherein the atomizer resistance testing device is each atomization
Device is tested at least twice.
The atomizer method for testing resistance, wherein the method also includes:
The atomizer resistance testing device prompts the test result of each atomizer.
The atomizer method for testing resistance, wherein the method also includes:
When detecting that the atomizer resistance testing device is out of service when there is people in presetting range.
As can be seen from the above technical solutions, the embodiment of the present invention has the advantage that
In the present invention, atomizer is tested automatically by atomizer resistance testing device, reduces the people of atomizer
Work cost, and improve the efficiency of atomizer production.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of atomizer resistance testing device one embodiment of the invention；
Fig. 2 is a kind of schematic illustration of atomizer resistance testing device shown in Fig. 1；
Fig. 3 A is the structural schematic diagram at another visual angle of atomizer resistance testing device shown in Fig. 1；
Fig. 3 B is the structural schematic diagram of manipulator in the pickup component of atomizer resistance testing device shown in Fig. 3 A；
Fig. 3 C is the explosive view of manipulator shown in Fig. 3 B；
Fig. 3 D is top view when atomizer resistance testing device shown in Fig. 3 A is in one of working condition；
Fig. 3 E is top view when atomizer resistance testing device shown in Fig. 3 A is in another working condition；
Fig. 3 F is the structural representation of another working condition of the pickup component of atomizer resistance testing device shown in Fig. 1
Figure；
Fig. 4 is another schematic illustration of atomizer resistance testing device of the invention；
Fig. 5 is the circuit connection diagram of one embodiment of atomizer method for testing resistance in the present invention；
Fig. 6 is the flow chart of one embodiment of atomizer method for testing resistance in the present invention；
Fig. 7 is the flow chart of another embodiment of atomizer method for testing resistance in the present invention；
Fig. 8 is the flow chart of another embodiment of atomizer method for testing resistance in the present invention.
Specific embodiment
The present invention provides a kind of atomizer resistance testing device and atomizer method for testing resistance, can to atomizer into
The automatic test of row, improves the efficiency of atomizer production.
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Fig. 1 and Fig. 2 are please referred to, Fig. 1 is the structural schematic diagram of atomizer resistance testing device one embodiment of the invention,
Fig. 2 is a kind of schematic illustration of atomizer resistance testing device shown in Fig. 1.
In the present embodiment, atomizer resistance testing device 100 includes controller 201, positioning component 102, test suite 202
With pickup component 103, wherein controller is electric with positioning component 102, test suite 202, these three components of pickup component 103 respectively
Connection, for controlling three component operations respectively.Specifically, in the present embodiment, which is Programmable logical controller
Device (Programmable Logic Controller, PLC).Certainly, it above are only the citing description to controller, do not make
Limitation.
Positioning component 102 include for fix the fixed mechanism 1021 of at least one atomizer 101, sensor (figure not
Show), compaction connecting mechanism 1022 and power mechanism 1023.The sensor, which is specifically used for working as, to be detected on the fixed mechanism 1021
The first trigger signal is sent to the controller 201 when being respectively fixed with atomizer.Compaction connecting mechanism 1022 is movably set in
The top of the fixed mechanism 1021.Power mechanism 1023 and compaction connecting mechanism 1022 are sequentially connected, for the mobile company of compression
Connection mechanism 1022 enables compaction connecting mechanism 1022 and the atomizer electrode of each atomizer on fixed mechanism 1021 to offset
It connects.
For concrete example, in the present embodiment, power mechanism 1023 is cylinder；Be provided on compaction connecting mechanism 1022 to
A few measuring head 10221, wherein the quantity of each measuring head 10221 is consistent with the quantity of fixed mechanism 1021 and position is corresponding.
When controller 201 is received from the first trigger signal of positioning component 102, controller 201 controls the power mechanism
1023 so that power mechanism 1023 control compaction connecting mechanism 1022 decline so that each measuring head 10221 respectively and with
The atomizer electrode of atomizer on its corresponding fixed mechanism 1021 abuts against.
After measuring head 10221 and the contact of atomizer electrode, test suite surveys the resistance for the atomizer being in contact with it
Examination.After the completion of test, power mechanism 1023 controls compaction connecting mechanism 1022 and rises, to disconnect each measuring head and atomizer electricity
The connection of pole.
The result tested out is sent to controller 201 by test suite.If test result is that whole atomizers are qualified
, then controller 201 is also used to control pickup component 103 and each atomizer on each fixed mechanism 1021 is transmitted to predetermined position
Place.If test result is that partly atomized device is qualified, partly atomized device is unqualified, then controller 201 is also used to control atomizer electricity
It is out of service to hinder test device 100.
Reset switch (not shown) is additionally provided on atomizer resistance testing device 100.Staff does not conform to test
The atomizer of lattice is taken away, and presses the reset switch.When controller 201 detects that the reset switch is pressed, controller 201
It is also used to control atomizer resistance testing device 100 to continue to run.Specifically, controller 201 is incited somebody to action for controlling pickup component 103
Remaining atomizer on each fixed mechanism 1021 is transmitted to pre-position.
Alternatively, reset switch can also be not provided on atomizer resistance testing device 100.Mist is controlled in controller 201
After change device resistance testing device 100 is out of service, when sensor detects that underproof atomizer leaves fixed mechanism 1021
When, sensor is also used to send the second trigger signal to controller 201.When controller 201 receives second trigger signal, also
It is continued to run for controlling atomizer resistance testing device 100.Specifically, controller 201 will be each for controlling pickup component 103
Remaining atomizer on fixed mechanism 1021 is transmitted to pre-position.
Alternatively, when partly atomized device is unqualified, controller 201 can not also when test result is that partly atomized device is qualified
It is that control atomizer resistance testing device 100 is out of service, but first controls pickup component 103 for the atomizer of test failure
It is transmitted at the unqualified atomizer of the placement pre-set；It is to be placed it is good after, then control pickup component 103 for test passes
Atomizer is transmitted to pre-position.
Certainly, it above are only how to control controller and remove underproof atomizer and carry out citing description, do not limit
System.
In the present embodiment, atomizer is tested automatically by atomizer resistance testing device, reduces atomizer
Cost of labor, and improve the efficiency of atomizer production.
In the present invention, there are many implementations for the structure of positioning component.Below with reference to Fig. 1 to atomizer resistance of the invention
A kind of structure of the positioning component of test device is specifically described.
Referring to Fig. 1, each fixed mechanism 1021 on positioning component 102 is respectively to position shrinkage pool, and respectively position shrinkage pool
The sensor being arranged in 1021 is close to switch (not shown).This can be set any in positioning shrinkage pool 1021 close to switch
Position, for example, positioning shrinkage pool 1021 bottom or inner sidewall on.When close switch detects that atomizer is fixed on positioning shrinkage pool
When in 1021, this generates the first trigger signal close to switch.
Specifically, in the present embodiment, positioning shrinkage pool 1021 is cylindrical, to allow atomizer to be plugged in the positioning shrinkage pool 1021
It is interior.Certainly, in practice, positioning shrinkage pool 1021 can also be in other shapes, as long as can fix atomizer.It needs to infuse
Meaning, when atomizer is fixed in positioning shrinkage pool 1021, which exposes the electrode position for test, so that atomization
The electrode position of device can be in contact with the measuring head on test suite.
Alternatively, respectively the sensor in positioning shrinkage pool 1021 may not be close to switch, it is also possible to fibre optical sensor.When
When atomizer is placed into positioning shrinkage pool 1021, which can shelter from the light beam for being irradiated to fibre optical sensor, therefore optical fiber
Sensor can judge position in shrinkage pool 1021 whether be fixed with atomizer by detecting the light intensity of received light beam.When
So, the above is only to fixed mechanism and sensor for example, simultaneously with no restrictions.
In the present invention, test suite how to atomizer carry out test and how to test result prompted there are many reality
Existing mode, carries out specific explanations to a portion below.
In the present embodiment, test suite was equipped at least two test periods to each atomizer, was also used to each test week
The test result of phase carries out operation, such as takes the average value of the test result of each test period, or week is tested in removal for the first time
The interim test result that may cause error because of the external world is averaged after removing, or each test period large deviations are biggish
It is averaged again after test result removal.Preferably, if deviation is larger between the test result of each test period, test suite into
The double number measurement of row.Further, it is preferred that if carrying out inclined between the test result of each test period after double number measurement
Difference is still larger, and test suite is also used to especially alert the biggish atomizer of test result deviation.
This way it is possible to avoid there is mistake or occurs relatively large deviation between legitimate reading in the test result of atomizer.
After the test result for obtaining each atomizer, test result can in several ways mention user test suite
It wakes up.For concrete example, at least one indicator light (not shown) is additionally provided on atomizer resistance testing device 100, wherein institute
Each atomizer stated on each indicator light and the positioning component corresponds, and is used to indicate the test knot of corresponding atomizer
Fruit.For example, the corresponding indicator light of each atomizer is lighted when test result is qualified, and put out when test result is unqualified
It goes out；Or the corresponding indicator light of each atomizer extinguishes when test result is qualified, and lights when test result is unqualified.
Alternatively, voice device (not shown) is provided on test suite, for positioning component described at least voice broadcast
Each atomizer in test failure atomizer.For concrete example, each fixed mechanism on positioning component 102 has pair
The number answered.When test suite test out partly atomized device it is unqualified when, the voice device on test suite plays out this and does not conform to
Number corresponding to the atomizer of lattice.
Or display screen (not shown) is provided on test suite, for showing each atomization on the positioning component
The test result of device.Preferably, display screen is highlighted to the test result of underproof atomizer or is flashed display,
Display is either highlighted or flashed to the reference numeral of underproof atomizer.
Certainly, it above are only to how notifying user's test result to carry out citing description, and with no restriction.Alternatively, practical
Above-mentioned any two kinds or more of methods can be also used in combination in.
In the present invention, there are many implementations for the structure of pickup component, below with reference to Fig. 3 A, Fig. 3 B and Fig. 3 C to the present invention
Atomizer resistance testing device pickup component a kind of structure carry out specific explanations.As shown in Figure 3A, Fig. 3 A is shown in Fig. 1
The structural schematic diagram at another visual angle of atomizer resistance testing device.In the present embodiment, pickup component 103 includes manipulator
31, slide rail 32 and mobile mechanism 33.
As shown in Fig. 3 B and Fig. 3 C, Fig. 3 B is manipulator in the pickup component of atomizer resistance testing device shown in Fig. 3 A
Structural schematic diagram, Fig. 3 C are the explosive view of manipulator shown in Fig. 3 B.
Manipulator 31 includes pedestal 311, movable plate 312 and fixed plate 313.It is fixedly installed on the movable plate 312 vertical
Directly at least one partition 314 of the movable plate 312, each baffle interval is arranged on the movable plate 312.It is described solid
The quantity of fixed board 313 is consistent with the quantity of partition on the movable plate 312 and corresponds, each 313 interval vertical of fixed plate
It is fixed on the pedestal 311, and is arranged on one end for being connected with the pedestal 311 of each described fixed plate 313 jagged
3134, so that the movable plate 312 passes through the notch 3134 of each fixed plate 313, it is stacked at the pedestal 311 and is equipped with
The side of fixed plate 313, and partition on the movable plate 312 and the fixed plate 313 are staggered.
As shown in Figure 3A, one end of slide rail 32 is set to 102 side of positioning component.Mobile mechanism 33 is arranged described
On slide rail 32, for the manipulator 31 to be moved to 102 side of positioning component, so that each atomizer is positioned at corresponding
A partition 314 and fixed plate 313 between.Mobile mechanism 33 is also used to move the movable plate 312, so that the movable plate
The atomizer is picked up and is moved on at preset position by partition and corresponding fixed plate 313 on 312.
In the present embodiment, be provided with slide rail 32 in pickup component, and by mobile mechanism along slide rail 32 come
Manipulator 31 is moved to positioning component side, so that an atomizer is located at corresponding one between partition and fixed plate,
And by moving active plate 312 come so that partition and corresponding fixed plate 313 on movable plate 312 pick up atomizer simultaneously
Move on at preset position, in this way, realize through machine the atomizer tested is moved to from atomizer place it is preset
At position, the testing efficiency of atomizer is improved, reduces the time cost and cost of labor of atomizer test.
Specifically, mobile mechanism 33 includes the bracket 330 being arranged on slide rail 32 in the present embodiment.The bracket 330
On be movably set with the first cylinder 331, the second cylinder 332 and the 4th cylinder 334, and manipulator 31 is fixed on bracket 330.It moves
Motivation structure 33 further includes third cylinder 333, and one end of the movable plate 312 of the third cylinder 333 and manipulator 31 is fixed, and third
The moving direction of cylinder 333 is parallel with the trend of manipulator 31, mobile for controlling movable plate 312, so that on movable plate 312
Each partition 314 is mobile towards the direction of corresponding fixed plate 313 or moves toward the direction far from corresponding fixed plate 313
It is dynamic.
The moving direction and slide rail 32 of first cylinder 331 are parallel to each other, and first cylinder 331 is for controlling bracket edge
Slide rail 32 moves back and forth, with by the slide rail 32, by manipulator 31, the side from preset position is moved to positioning component
102 sides or manipulator 31 are moved to side from preset position from 102 side of positioning component.
4th cylinder is used for after the bracket is moved to atomizer place side by first cylinder 331 to institute
The height for stating manipulator 31 is adjusted, so that the height of the manipulator 31 and the height of the atomizer maintain an equal level, with toilet
The second cylinder is stated after translating the manipulator 31 toward the atomizer direction, each atomizer is located at the pedestal 311
Between the corresponding fixed plate 313 of upper a pair and partition.Certainly, in practice, if the height of solid mechanical hand 31 is in advance
It can maintain an equal level with the height of atomizer, it is also not necessary to the 4th cylinders to be adjusted to the height of atomizer.
If each on the pedestal of manipulator 31 be affixed corresponding partition and movable plate, then third cylinder is also used to
When the first cylinder 331 control manipulator 31 is moved to atomizer place side, each partition on movable plate is controlled toward separate
The direction of corresponding fixed plate is mobile, so that an atomization can be accommodated by reserving between corresponding partition and fixed plate
The space of device.
As shown in Figure 3D, Fig. 3 D is bowing when atomizer resistance testing device shown in Fig. 3 A is in one of working condition
View.Specifically, the trend of the slide rail 32 is parallel to row's fixed mechanism on positioning component 102 in the present embodiment
1021 trend.When first cylinder 331 control manipulator 31 is moved to row 1021 side of fixed mechanism, each fixed mechanism
On the pedestal of 101 positive alignment manipulator 31 of atomizer in 1021 between a pair of corresponding partition 314 and fixed plate 313.
As shown in FIGURE 3 E, Fig. 3 E is vertical view when atomizer resistance testing device shown in Fig. 3 A is in another working condition
Figure.The moving direction of second cylinder 332 perpendicular to the first cylinder 331 moving direction, in the first cylinder 331 by manipulator
31 are moved to after 102 side of positioning component, and the manipulator is translated toward 101 direction of each atomizer on positioning component 102,
So that each atomizer is located on the pedestal between a pair of corresponding partition 314 and fixed plate 313.Then, third gas
Cylinder 333 moves the movable plate 312, so that each corresponding partition 314 and fixed plate 313 will be located at the partition 314 and consolidate
Atomizer between fixed board 313 clamps.
As illustrated in Figure 3 F, Fig. 3 F is another working condition of the pickup component of atomizer resistance testing device shown in Fig. 1
Structural schematic diagram.The 4th cylinder 334 in mobile mechanism is for being adjusted the height of mechanical 31 hand.Each opposite
After the partition answered and fixed plate clamp the atomizer between the partition and fixed plate, the 4th cylinder 334 controls machine
Tool hand 31 pulls up each atomizer from each positioning shrinkage pool 1021.Second cylinder 332 is also used to control in the 4th cylinder 334
After manipulator 31 pulls up each atomizer, the manipulator 31 is moved along far from the direction for respectively positioning shrinkage pool 1021.The
One cylinder 331 is also used to after the second cylinder 332 moves manipulator 31 along the direction far from each positioning shrinkage pool 1021, is pushed
The manipulator 31 is along the slide rail 32 toward moving at preset position.
Certainly, in practice, in atomizer place, each atomizer is not in the case where being fixed in shrinkage pool, can also be with
It does not need the 4th cylinder to pull up to control manipulator for atomizer, the second cylinder can directly control manipulator along far from described
The direction of atomizer place is mobile, and each atomizer is moved away from atomizer place.
Preferably, in the present embodiment, each of manipulator is in contact respectively to corresponding partition and fixed plate with atomizer
One side on be additionally provided with lines for increasing friction force.In this way, manipulator can apply atomizer when picking up atomizer
Add lesser pressure that can pick up atomizer, prevents from damaging atomizer by pressure during picking up atomizer.
Referring to Fig. 4, Fig. 4 is another schematic illustration of atomizer resistance testing device of the invention.The present embodiment
In, unlike Fig. 1 and embodiment illustrated in fig. 2, atomizer resistance testing device 300 is additionally provided with inductor 401, for working as
It senses in presetting range and sends third trigger signal to the controller when there is people.The controller is also used to work as and receive
It is out of service that the atomizer resistance testing device 300 is controlled when the third trigger signal.
In such manner, it is possible to prevent the malfunction due to staff and damage to staff, staff has been ensured
Safety.
In order to better understand the present embodiment, please refers to shown in Fig. 5, utilize and this implementation is illustrated with specific circuit diagram
The embodiment of example.This circuit diagram does not do any restriction only for more fully illustrating.
As shown in figure 5, specific component are as follows: CN4501 is single eight path analoging switch, and wherein one is selected by address wire
Route is connected, to measure the atomizer 101 on the route；SN8P1808Q is microcontroller, is in turn switched on for controlling address wire
Each route, in turn switch on each atomizer and measure the atomizer 101；Microcontroller SN8P1808Q is defeated by ADC
Enter the voltage value of channel P4.0 mouthfuls of input to judge the resistance sizes of the atomizer 101 currently measured, and then judges the atomizer
Whether 101 is qualified；SQ1~5 are close to switch；ULN2803 is that eight road NPN Darlingtons connect transistor array series, for driving
The movement of motor type relay K control cylinder.
Specific works engineering are as follows:
In one-shot measurement, after worker places each atomizer to be tested, each atomizer is corresponding close to switch
SQ is connected, and sends a signal to microcontroller SN8P1808Q respectively.Microcontroller SN8P1808Q receive after each signal just into
Row counts, and when corresponding five I/O are triggered, i.e., close switch SQ1~5 are turned on, after five atomizers are all placed,
Microcontroller SN8P1808Q sends a signal to eight road NPN Darlingtons connection transistor array series ULN2803, so that eight road NPN
Darlington connects the movement of transistor array series ULN2803 driving relay control cylinder, so that each measuring head and each atomizer
Electrode abuts, and starts successively to measure.In measurement, each atomizer is tested several times, according to program setting, when testing one time
Between be less than 200us, results are averaged.
When the measurement result of atomizer meets the requirements, microcontroller SN8P1808Q controls the corresponding LED point of the atomizer
Bright, when the measurement result of atomizer is undesirable, the corresponding LED of the atomizer not can be lit, and manually be taken away with prompt
The underproof atomizer.When underproof atomizer is removed, the atomizer is corresponding to be triggered close to switch SQ, concurrently
The number of delivering letters gives microcontroller SN8P1808Q.When microcontroller SN8P1808Q detects that all underproof atomizers are all removed
After, microcontroller SN8P1808Q sends a signal to eight road NPN Darlingtons connection transistor array series ULN2803, so that eight
Road NPN Darlington connects the movement of transistor array series ULN2803 driving relay control cylinder, and qualified atomizer is taken
It walks.
The specific structure of atomizer resistance testing device is described in detail above, following embodiment is to atomizer resistance
Test method is described in detail.Referring to Fig. 6, one embodiment of atomizer method for testing resistance includes: in the present invention
601, atomizer resistance testing device fixes at least one atomizer；
At least one fixed mechanism is provided on atomizer resistance testing device, wherein each fixed mechanism is for fixing
One atomizer.The method of the fixed atomizer of atomizer resistance testing device is a variety of, for concrete example, atomizer resistance test
Shrinkage pool is set as at each fixed mechanism of device, atomizer is fixed in the shrinkage pool.Alternatively, atomizer resistance testing device
It is provided with fixture at each fixed mechanism, such as fixture in a ring, atomizer can be clamped.
602, when detecting that at least one described atomizer is fixed on fixed mechanism, the atomizer resistance test dress
It sets and successively each atomizer is tested；
Atomizer resistance testing device can detect whether each atomizer is fixed on fixed mechanism by a variety of methods.Tool
For example, atomizer resistance testing device can be respectively arranged with inductor on each fixed mechanism to body, for incuding atomizer
Whether it is fixed on fixed mechanism.Alternatively, atomizer resistance testing device can be respectively set on each fixed mechanism it is flexible convex
It rises, when atomizer is fixed on fixed mechanism, atomizer depresses the elastic bumps；When atomizer resistance testing device detects
When being depressed to the elastic bumps, determine that atomizer is fixed on the fixed mechanism.
When detecting that at least one described atomizer is fixed on fixed mechanism, atomizer resistance testing device is successively right
Each atomizer is tested.Specifically, atomizer resistance testing device can resistance value to each atomizer or other parameters into
Row test, this is not restricted.
Preferably, atomizer resistance testing device tests at least twice each described atomizer.
Further, it is preferred that atomizer resistance testing device also carries out operation to the test result of each test period, such as
Taking in the average value of the test result of each test period, or removal test period first time may cause error because extraneous
It is averaged, or will be averaged again after the biggish test result removal of each test period large deviations after test result removal.
Preferably, if deviation is larger between the test result of each test period, atomizer resistance testing device carries out double number measurement.
Further, it is preferred that if carrying out after double number measurement, deviation is still larger between the test result of each test period, atomization
Device resistance testing device also especially alerts the biggish atomizer of test result deviation.
This way it is possible to avoid there is mistake or occurs relatively large deviation between legitimate reading in the test result of atomizer.
603, when the atomizer test passes, the atomizer resistance testing device passes the atomizer of the qualification
It is sent to pre-position；
Atomizer resistance testing device pre-set judge atomizer whether He Ge condition, when atomizer resistance test
When device meets qualified condition to the test result of atomizer, the atomizer test passes are determined, and by the atomization of the qualification
Device is transmitted to predetermined position and stores.
In the present embodiment, atomizer is tested automatically by atomizer resistance testing device, reduces atomizer
Cost of labor, and improve the efficiency of atomizer production.
Preferably, the atomizer method for testing resistance in the present embodiment further include:
604, when detecting the atomizer test failure, atomizer resistance testing device is out of service；
When test result of the atomizer resistance testing device to atomizer is unsatisfactory for qualified condition, the atomizer is determined
Test failure, and it is out of service, wait staff to take underproof atomizer away.
605, when detecting that reset switch is pressed, the atomizer resistance testing device is continued to run；
Reset switch is additionally provided on atomizer resistance testing device.When staff takes underproof atomizer away
It afterwards, can be by pressing the reset switch come so that atomizer resistance testing device continues to run.When atomizer resistance testing device
It detects and is continued to run when reset switch is pressed.Specifically, if qualified atomizer is not yet delivered to pre-position,
The atomizer of the qualification is transmitted to pre-position by atomizer resistance testing device.If qualified atomizer has been delivered to
Pre-position, then atomizer resistance testing device waits atomizer to be tested to be fixed at fixed mechanism.
Referring to Fig. 7, another embodiment of atomizer method for testing resistance includes: in the present invention
701, atomizer resistance testing device fixes at least one atomizer；
The explanation of step 601 in embodiment shown in Figure 6 is described in detail.
702, when detecting that at least one described atomizer is fixed on fixed mechanism, the atomizer resistance test dress
It sets and successively each atomizer is tested；
The explanation of step 602 in embodiment shown in Figure 6 is described in detail.
703, when the atomizer test passes, the atomizer resistance testing device passes the atomizer of the qualification
It is sent to pre-position；
The explanation of step 603 in embodiment shown in Figure 6 is described in detail.
704, when detecting the atomizer test failure, the atomizer resistance testing device is out of service；
The explanation of step 604 in embodiment shown in Figure 6 is described in detail.
705, when detecting that the underproof atomizer leaves the fixed mechanism, the atomizer resistance test dress
It sets and continues to run.
Atomizer resistance testing device can detect whether underproof atomizer leaves fixed mechanism by a variety of methods.
For concrete example, atomizer resistance testing device can be respectively arranged with inductor on each fixed mechanism, for incuding atomization
Whether device leaves fixed mechanism.Alternatively, atomizer resistance testing device can be respectively arranged with elastic bumps on each fixed mechanism,
When atomizer is fixed on fixed mechanism, atomizer depresses the elastic bumps；When atomizer resistance testing device detects this
When elastic bumps are not depressed, determine that atomizer leaves the fixed mechanism.
Atomizer resistance testing device detects to be continued to run when underproof atomizer leaves the fixed mechanism.Specifically
Ground, if qualified atomizer is not yet delivered to pre-position, atomizer resistance testing device is by the atomizer of the qualification
It is transmitted to pre-position.If qualified atomizer has been delivered to pre-position, atomizer resistance testing device etc.
It is fixed at fixed mechanism to atomizer to be tested.
In the present embodiment, atomizer resistance testing device is detecting that the underproof atomizer leaves the fixed machine
It is continued to run when structure, so that the test process of atomizer more automates.
Referring to Fig. 8, another embodiment of atomizer method for testing resistance includes: in the present invention
801, atomizer resistance testing device fixes at least one atomizer；
The explanation of step 601 in embodiment shown in Figure 6 is described in detail.
802, when detecting that at least one described atomizer is fixed on fixed mechanism, the atomizer resistance test dress
It sets and successively each atomizer is tested；
The explanation of step 602 in embodiment shown in Figure 6 is described in detail.
803, when the atomizer test passes, the atomizer resistance testing device passes the atomizer of the qualification
It is sent to pre-position；
The explanation of step 603 in embodiment shown in Figure 6 is described in detail.
804, the atomizer resistance testing device prompts the test result of each atomizer；
For atomizer resistance testing device after the test result for obtaining each atomizer, test result can be right in several ways
User prompts.For concrete example, at least one indicator light is provided on atomizer resistance testing device, wherein described each
Each atomizer on indicator light and the positioning component corresponds, and is used to indicate the test result of corresponding atomizer.
For example, the corresponding indicator light of each atomizer is lighted when test result is qualified, and extinguish when test result is unqualified；Or
The corresponding indicator light of each atomizer of person extinguishes when test result is qualified, and lights when test result is unqualified.
Alternatively, voice device is provided on atomizer resistance testing device, for surveying in each atomizer of at least voice broadcast
Try underproof atomizer.For concrete example, each fixed mechanism on atomizer resistance testing device has corresponding volume
Number.When atomizer resistance testing device test out partly atomized device it is unqualified when, voice device plays out the underproof atomization
Number corresponding to device.
Or it is provided with display screen on atomizer resistance testing device, for showing the test result of each atomizer.It is excellent
Choosing, display screen, which is highlighted the test result of underproof atomizer, perhaps flashes display or to underproof
The reference numeral of atomizer is highlighted or is flashed display.
Certainly, it above are only to how atomizer resistance testing device notifies user's test result to carry out citing description, and
With no restriction.Alternatively, also above-mentioned any two kinds or more of methods can be used in combination in practice.
In the present embodiment, atomizer resistance testing device prompts the test result of each atomizer, energy
User is enough allowed to grasp clearer to the design parameter of each atomizer.
Preferably, in atomizer method for testing resistance of the invention further include: when detect there is people in presetting range when,
The atomizer resistance testing device is out of service.In such manner, it is possible to prevent the malfunction due to staff and to staff
It damages, has ensured the safety of staff.
Each embodiment in this specification is described in a progressive manner, the highlights of each of the examples are with other
The difference of embodiment, the same or similar parts in each embodiment may refer to each other.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.
Claims (15)
1. a kind of atomizer resistance testing device characterized by comprising test suite, pickup component, positioning component and control
Device processed；
The positioning component include for fix the fixed mechanism of at least one atomizer, for when detect it is described at least one
Sensor, the activity setting of the first trigger signal are sent when atomizer is separately fixed on the fixed mechanism to the controller
Compaction connecting mechanism above the fixed mechanism and the power mechanism with compaction connecting mechanism transmission connection；
The controller is for controlling the mobile compression connection of the power mechanism when receiving first trigger signal
Mechanism, so that the compaction connecting mechanism is pressed on the atomizer electrode to be electrically connected with the test suite；
The test suite be used for when the compaction connecting mechanism is pressed on the atomizer electrode to the atomizer into
Row test；
The controller is also used to control the pickup component when the atomizer test passes for the atomizer of the qualification
It is transmitted to pre-position；
The pickup component includes:
Manipulator, including pedestal, movable plate and fixed plate are fixedly installed perpendicular to the movable plate extremely on the movable plate
A few partition, each baffle interval are arranged on the movable plate；
The quantity of the fixed plate is consistent with the quantity of partition on the movable plate and corresponds, each fixed plate interval
Be perpendicularly fixed on the pedestal, and be arranged on one end for being connected with the pedestal of each described fixed plate it is jagged so that
The movable plate passes through the notch of each fixed plate, is stacked at the side that the pedestal is equipped with fixed plate, and the work
Partition and the fixed plate on movable plate are staggered；
Slide rail, wherein one end of the slide rail is set to atomizer place side, the other end is arranged pre-
Place side is set in positioning；
Mobile mechanism on the slide rail is set, is moved to the atomizer place one for controlling the manipulator
Side, so that each atomizer is located at corresponding one between partition and fixed plate；The mobile mechanism is also used to described in movement
Movable plate so that the partition and corresponding fixed plate on the movable plate atomizer is picked up after along the sliding
Guide rail moves on to the pre-position.
2. atomizer resistance testing device according to claim 1, which is characterized in that the fixed mechanism includes at least one
A positioning shrinkage pool, the sensor are close to switch or fibre optical sensor；
The close switch is equipped in each described positioning shrinkage pool, and perhaps the fibre optical sensor close switch or optical fiber pass
Sensor is for generating first trigger signal when detecting that the atomizer is fixed in the positioning shrinkage pool.
3. atomizer resistance testing device according to claim 1, which is characterized in that the mobile mechanism includes:
First cylinder is moved to for pushing the manipulator to move back and forth along the slide rail, and by the manipulator
When the side of atomizer place, on pedestal described in each atomizer positive alignment between a pair of corresponding fixed plate and partition；
Second cylinder will be described for after the manipulator is moved to atomizer place side by first cylinder
Manipulator is translated toward the atomizer direction so that each atomizer be located on the pedestal a pair of corresponding fixed plate and
Between partition；
Third cylinder, for being located on the pedestal between the corresponding fixed plate of a pair and partition it in each atomizer
Afterwards, the mobile movable plate, so that each corresponding fixed plate and partition will be located at the fixed plate and partition on the pedestal
Between atomizer clamp；
Second cylinder be also used to each corresponding fixed plate on the base and partition will be located at the fixed plate and every
After atomizer between plate clamps, the manipulator is moved along the direction far from the atomizer place.
4. atomizer resistance testing device according to claim 1, which is characterized in that
The controller is also used to control the atomizer resistance testing device when the atomizer test failure and stops fortune
Row；
Reset switch is additionally provided on the atomizer resistance testing device；
The controller be also used to control when detecting that the reset switch is pressed the atomizer resistance testing device after
Reforwarding row.
5. atomizer resistance testing device according to claim 1, which is characterized in that the controller is also used to when described
It is out of service that the atomizer resistance testing device is controlled when atomizer test failure；
The sensor is also used to send when detecting that underproof atomizer leaves the fixed mechanism to the controller
Second trigger signal；
The controller, which is also used to control the atomizer resistance testing device when receiving second trigger signal, to be continued
Operation.
6. atomizer resistance testing device according to claim 1, which is characterized in that the test suite be specifically used for pair
Each described atomizer test is at least twice.
7. atomizer resistance testing device according to claim 1, which is characterized in that the atomizer resistance testing device
On be additionally provided at least one indicator light, wherein each atomizer on each indicator light and the positioning component corresponds,
It is used to indicate the test result of corresponding atomizer.
8. atomizer resistance testing device according to claim 1, which is characterized in that the atomizer resistance testing device
On be additionally provided with display screen, for showing the test result of each atomizer on the positioning component；
And/or
It is additionally provided with voice device on the atomizer resistance testing device, on positioning component described at least voice broadcast
The atomizer of test failure in each atomizer.
9. atomizer resistance testing device according to claim 1, which is characterized in that the atomizer resistance testing device
Be additionally provided with inductor, for when sense when there is people in presetting range to the control send third trigger signal；
The controller is also used to the atomizer resistance testing device described in controller when receiving the third trigger signal and stops
Only run.
10. a kind of atomizer method for testing resistance characterized by comprising
Each fixed mechanism of atomizer resistance testing device fixes an atomizer respectively；
When detecting that the atomizer is fixed on the fixed mechanism, the atomizer resistance testing device is successively to described
Each atomizer is tested；
When the atomizer test passes, the atomizer resistance testing device is by pickup component therein by the qualification
Atomizer be transmitted to pre-position；
The pickup component includes:
Manipulator, including pedestal, movable plate and fixed plate are fixedly installed perpendicular to the movable plate extremely on the movable plate
A few partition, each baffle interval are arranged on the movable plate；
The quantity of the fixed plate is consistent with the quantity of partition on the movable plate and corresponds, each fixed plate interval
Be perpendicularly fixed on the pedestal, and be arranged on one end for being connected with the pedestal of each described fixed plate it is jagged so that
The movable plate passes through the notch of each fixed plate, is stacked at the side that the pedestal is equipped with fixed plate, and the work
Partition and the fixed plate on movable plate are staggered；
Slide rail, wherein one end of the slide rail is set to atomizer place side, the other end is arranged pre-
Place side is set in positioning；
Mobile mechanism on the slide rail is set, is moved to the atomizer place one for controlling the manipulator
Side, so that each atomizer is located at corresponding one between partition and fixed plate；The mobile mechanism is also used to described in movement
Movable plate so that the partition and corresponding fixed plate on the movable plate atomizer is picked up after along the sliding
Guide rail moves on to the pre-position.
11. atomizer method for testing resistance according to claim 10, which is characterized in that the atomizer resistance test dress
It sets and is additionally provided with reset switch；
The method also includes:
When detecting the atomizer test failure, atomizer resistance testing device is out of service；
When detecting that the reset switch is pressed, the atomizer resistance testing device is continued to run.
12. atomizer method for testing resistance according to claim 10, which is characterized in that the method also includes:
When detecting the atomizer test failure, the atomizer resistance testing device is out of service；
When detecting that the underproof atomizer leaves the fixed mechanism, the atomizer resistance testing device is after reforwarding
Row.
13. atomizer method for testing resistance according to claim 10, which is characterized in that the atomizer resistance test dress
It sets each atomizer test at least twice.
14. atomizer method for testing resistance according to claim 10, which is characterized in that the method also includes:
The atomizer resistance testing device prompts the test result of each atomizer.
15. atomizer method for testing resistance according to claim 10, which is characterized in that the method also includes:
When detecting that the atomizer resistance testing device is out of service when there is people in presetting range.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2014/085940 WO2016033782A1 (en) | 2014-09-04 | 2014-09-04 | Atomizer resistance testing apparatus and atomizer resistance testing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105934680A CN105934680A (en) | 2016-09-07 |
| CN105934680B true CN105934680B (en) | 2019-02-05 |
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|---|---|---|---|
| CN201480001114.6A Expired - Fee Related CN105934680B (en) | 2014-09-04 | 2014-09-04 | Atomizer resistance testing device and atomizer method for testing resistance |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN105934680B (en) |
| WO (1) | WO2016033782A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106154150A (en) * | 2016-08-24 | 2016-11-23 | 明光万佳联众电子有限公司 | A kind of automatic aging test machine |
| CN107300402A (en) * | 2017-08-15 | 2017-10-27 | 上海荣南科技有限公司 | A kind of device of automatic detection resistor pressure displacement |
| CN107664729B (en) * | 2017-10-27 | 2024-04-19 | 佛山科学技术学院 | Atomizer detects machine |
| CN109848075B (en) * | 2018-12-25 | 2024-06-18 | 东莞市奥海科技股份有限公司 | ATE test equipment with manipulator and control method thereof |
| CN111375558B (en) * | 2018-12-29 | 2024-01-09 | 乐山希尔电子股份有限公司 | Withstand voltage testing arrangement |
| CN110376460A (en) * | 2019-07-12 | 2019-10-25 | 格力电器（石家庄）有限公司 | Pulverizer plate automatic detection device |
| CN112362094B (en) * | 2020-09-17 | 2022-08-09 | 深圳市行知达科技有限公司 | Multi-channel test system |
| CN116148511B (en) * | 2023-04-21 | 2023-07-07 | 深圳市恒雾科技有限公司 | Atomizer resistance testing device |
| CN116764912A (en) * | 2023-06-30 | 2023-09-19 | 常州铭赛机器人科技股份有限公司 | UV curing device and use method thereof |
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| WO2016033782A1 (en) | 2016-03-10 |
| CN105934680A (en) | 2016-09-07 |
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