CN107664729B - Atomizer detects machine - Google Patents
Atomizer detects machine Download PDFInfo
- Publication number
- CN107664729B CN107664729B CN201711027393.5A CN201711027393A CN107664729B CN 107664729 B CN107664729 B CN 107664729B CN 201711027393 A CN201711027393 A CN 201711027393A CN 107664729 B CN107664729 B CN 107664729B
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- China
- Prior art keywords
- atomizer
- lifting
- air knife
- lifting device
- bracket
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Links
- 238000001514 detection method Methods 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 238000013519 translation Methods 0.000 claims abstract description 21
- 239000007788 liquid Substances 0.000 claims abstract description 19
- 238000001035 drying Methods 0.000 claims abstract description 4
- 230000007246 mechanism Effects 0.000 claims description 22
- 238000012360 testing method Methods 0.000 claims description 13
- 239000006199 nebulizer Substances 0.000 claims description 7
- 239000012780 transparent material Substances 0.000 claims description 3
- 239000000779 smoke Substances 0.000 abstract description 10
- 239000003595 mist Substances 0.000 description 7
- 230000003028 elevating effect Effects 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 4
- 238000000889 atomisation Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 238000005259 measurement Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000013618 particulate matter Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R19/00—Arrangements for measuring currents or voltages or for indicating presence or sign thereof
- G01R19/0092—Arrangements for measuring currents or voltages or for indicating presence or sign thereof measuring current only
Landscapes
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)
- Fire-Detection Mechanisms (AREA)
Abstract
The invention discloses an atomizer detector, which comprises: the working frame is sequentially provided with a lifting device, a clamp for clamping the atomizer, an air knife for drying the atomizer and a water tank for loading liquid from top to bottom; the lifting device comprises a first lifting device and a second lifting device, the first lifting device is in driving connection with the clamp so as to enable the atomizer to be immersed in or separated from liquid in the water tank, and the second lifting device is in driving connection with the fog shield so as to enable the fog shield to be separated from or folded with the water tank; the air knife is connected with the air knife bracket, and the air knife bracket is connected with the translation device so as to enable the air knife to be close to or far away from the atomizer; one side of the working frame is provided with a working table. The atomizer detector has high automation degree, and can reduce smoke generation, reduce labor cost and improve detection speed.
Description
Technical Field
The invention relates to the field of atomizer detection, in particular to an atomizer detector.
Background
An atomizer is an operation of dispersing a liquid into minute droplets by a nozzle or by a high-speed air flow, and a plurality of the dispersed droplets to be atomized trap particulate matter in a gas and then spray out in a mist form. Currently, various devices are available that employ atomizers, such as air humidifiers and the like. However, in the prior art, manual detection is generally adopted for detecting the working current of the atomizer, that is, the working current of the atomizer in the working state is tested by a current tester held by a worker. The manual detection mode is used for detecting the smoke generated in the process of testing, so that the body of a worker is influenced, and the atomizer needs to be manually added with liquid during testing, so that a large amount of manpower is consumed, and the defects of high manpower cost, low detection speed and the like are caused. Therefore, developing an atomizer detector with high automation degree, reduced smoke generation, reduced labor cost and high detection speed is one of the problems to be solved by those skilled in the art.
Disclosure of Invention
The invention aims to provide an atomizer detector, which has high automation degree, and can reduce smoke generation, reduce labor cost and improve detection speed.
In order to achieve the above object, the technical scheme of the present invention is as follows:
an atomizer detector, comprising:
the working frame is sequentially provided with a lifting device, a clamp for clamping the atomizer, an air knife for drying the atomizer and a water tank for loading liquid from top to bottom;
The lifting device comprises a first lifting device and a second lifting device, the first lifting device is in driving connection with the clamp so as to enable the atomizer to be immersed in or separated from liquid in the water tank, and the second lifting device is in driving connection with the fog shield so as to enable the fog shield to be separated from or folded with the water tank;
The air knife is connected with the air knife bracket, and the air knife bracket is connected with the translation device so as to enable the air knife to be close to or far away from the atomizer;
one side of the working frame is provided with a working table.
Further, lifting mechanisms are arranged on two sides of the clamp and comprise a first lifting mechanism and a second lifting mechanism, the first lifting mechanism is connected with the left end of the atomizer, and the second lifting mechanism is connected with the right end of the atomizer.
Further, the number of the clamps is two.
Further, the first lifting device comprises a first lifting cylinder, a first lifting bracket and a first guide rod, and the first guide rod is arranged on the working frame;
The movable rod of the first lifting cylinder is in driving connection with the first lifting support so as to enable the first lifting support to move along the length direction of the first guide rod;
The first lifting support is connected with the clamp.
Further, the second lifting device comprises a second lifting cylinder, a second lifting frame and a second guide rod, and the second guide rod is arranged on the working frame;
the movable rod of the second lifting cylinder is in driving connection with the second lifting frame so as to enable the second lifting frame to move along the length direction of the second guide rod;
the second lifting frame is connected with the fog shield.
Further, the fog shield is made of transparent materials.
Further, the translation device comprises a telescopic cylinder and a translation bracket, a movable rod of the telescopic cylinder is in driving connection with the translation bracket, and the translation bracket is connected with the air knife bracket.
Further, the groove frame of the water groove is provided with a wire clamping terminal, the wire clamping terminal comprises a power port and a current testing port, and the atomizer is electrically connected with a power supply through the power port of the wire clamping terminal.
Further, the workbench comprises an operation platform for controlling the work of the atomizer detection machine and a display screen for observing atomizer work data; the operation platform is internally provided with a current tester, and the current tester is electrically connected with a current test port of the wire clamping terminal.
Compared with the prior art, the invention has the following technical effects:
According to the atomizer detection machine, the atomizer is placed on the clamp to be fixed, the second lifting device drives the fog shield to descend to the water tank to shield smoke generated when the atomizer works, so that the influence of the smoke on a human body is reduced, and the fog shield can protect the body of a worker and avoid safety accidents caused by working faults of the machine; the first lifting device drives the clamp to descend, so that the atomizing head in the atomizer is immersed into the liquid in the water tank to perform working atomization and measurement of working current. The method comprises the steps that liquid is not required to be added to the atomizer by hands, so that the labor cost is reduced, the detection speed is improved, and the manual detection of the atomizer in the prior art is replaced; after the atomizer tests, first elevating gear drive anchor clamps rise to home position, and translation device drive air knife is close to the atomizer and weathers it, and the atomizer is weathered the back, and translation device drive air knife is kept away from the atomizer, the second elevating gear drive keeps off fog hood and rises to home position, and the staff takes out the atomizer and observes the working current of atomizer in order to judge qualified condition through the workstation, realizes automated inspection.
For a better understanding and implementation, the present invention is described in detail below with reference to the drawings.
Drawings
FIG. 1 is a schematic diagram of an atomizer detector according to the present invention;
FIG. 2 is a schematic diagram of the structure of the atomizer detector of the present invention when detecting the operating current of the atomizer;
FIG. 3 is a schematic view of the structure of the atomizer detector of the present invention with the mist guard removed;
FIG. 4 is a front view of an atomizer detector of the invention;
FIG. 5 is a side view of an atomizer detector of the invention;
FIG. 6 is a top view of a nebulizer detector of the invention;
fig. 7 is an enlarged schematic view of a in fig. 4.
[ Reference numerals ]
Work frame 1 fixture 2 atomizer 3
Air knife 4 water tank 5 air knife bracket 6
First lifting mechanism 7 second lifting mechanism 8 first lifting cylinder 9
First lifting support 10 first guide rod 11 second lifting cylinder 12
Second lifting frame 13 second guide bar 14 fog shield 15
Telescopic cylinder 16 translates bracket 17 clamping terminal 18
Display screen 20 of operation platform 19
Detailed Description
For a full understanding of the objects, features and effects of the present invention, the conception, specific structure and technical effects resulting therefrom will be further described with reference to the drawings 1-7.
As shown in fig. 1-7, a nebulizer detector, comprising: the working frame 1 is provided with a lifting device, a clamp 2 for clamping the atomizer 3, an air knife 4 for drying the atomizer 3 and a water tank 5 for loading liquid from top to bottom in sequence; the lifting device comprises a first lifting device and a second lifting device, the first lifting device is in driving connection with the clamp 2 so as to enable the atomizer 3 to be immersed in or separated from the liquid in the water tank 5, and the second lifting device is in driving connection with the mist-blocking cover 15 so as to enable the mist-blocking cover 15 to be separated from or folded with the water tank 5; the air knife 4 is connected with the air knife bracket 6, and the air knife bracket 6 is connected with the translation device so as to enable the air knife 4 to be close to or far away from the atomizer 3; one side of the working frame is provided with a working table.
It should be noted that, in the prior art, manual detection is generally adopted for detecting working current of the atomizer, a large amount of smog can be generated by the atomizer in the testing process, the body of a worker is affected, and the atomizer needs to be manually added with liquid during testing, so that a large amount of manpower is wasted. According to the atomizer detection machine disclosed by the invention, the atomizer 3 is placed on the clamp 2 to be fixed, the power supply and the current tester are connected, the mist blocking cover 15 is driven to descend to the position of the water tank 5 through the second lifting device so as to block smoke generated when the atomizer 3 works, the influence of the smoke on a human body is reduced, and the mist blocking cover 15 can protect the body of a worker from safety accidents caused by working faults of the machine. The first elevating device drives the clamp 2 to descend, so that the atomizing head in the atomizer 3 is immersed in the liquid in the water tank 5 to perform working atomization, and the working current is measured. Wherein, do not need the staff to add liquid to the atomizer, realize reducing cost and improving detection speed. After the atomizer 3 tests, the first elevating gear drive anchor clamps 2 rise to the home position, and translation device drive air knife 4 is close to atomizer 3 and weathers it, and atomizer 3 is weathered the back, and translation device drive air knife 4 is kept away from atomizer 3, the second elevating gear drive keeps off fog hood 15 and rises to the home position, and the staff takes out atomizer 3 and observes the operating current of atomizer in order to judge qualified condition through the workstation.
Further, lifting mechanisms are arranged on two sides of the clamp 2, each lifting mechanism comprises a first lifting mechanism 7 and a second lifting mechanism 8, the first lifting mechanism 7 is connected with the left end of the atomizer 3, and the second lifting mechanism 8 is connected with the right end of the atomizer 3. Specifically, in order to cope with stricter detection criteria, the first elevation mechanism 7 controls the elevation of the left end of the atomizer 3 and measures the operating current when the left end of the atomizer is elevated. After the measurement of the working current at the left end is completed, the first lifting mechanism 7 controls the left end of the atomizer 3 to be lowered and the original height is recovered, the second lifting mechanism 8 controls the right end of the atomizer 3 to be lifted and measures the working current when the right end of the atomizer is lifted, and the atomizer 3 is recovered to the original position after the measurement is completed.
Further, the number of the clamps 2 is two, so that the detection number is increased, and the working efficiency is improved.
Further, the first lifting device comprises a first lifting cylinder 9, a first lifting bracket 10 and a first guide rod 11, and the first guide rod 11 is arranged on the working frame 1; the movable rod of the first lifting cylinder 9 is in driving connection with the first lifting bracket 10 so as to enable the first lifting bracket 10 to move along the length direction of the first guide rod 11; the first lifting bracket 10 is connected with the clamp 2. Specifically, the first lifting cylinder 9 is disposed on the working frame 1, and the first lifting bracket 10 performs lifting movement along the length direction of the first guide rod 11, so that the atomizer 3 can be lowered to the liquid level position or lifted to the original position, and meanwhile, the first lifting bracket 10 is prevented from deviating.
Further, the second lifting device comprises a second lifting cylinder 12, a second lifting frame 13 and a second guide rod 14, and the second guide rod 14 is arranged on the working frame 1; the movable rod of the second lifting cylinder 12 is in driving connection with the second lifting frame 13 so as to enable the second lifting frame 13 to move along the length direction of the second guide rod 14; the second lifting frame 13 is connected to the mist-blocking cover 15. Specifically, the second lifting cylinder 12 is disposed on the working frame 1, and the second lifting frame 13 performs a lifting movement along the length direction of the second guide rod 14, so that the mist blocking cover 15 blocks the mist generated when the atomizer works, and the second lifting frame 13 is prevented from deviating by the second guide rod 14.
Further, the fog shield 15 is made of transparent materials, and is convenient for workers to observe the atomization condition of the atomizer 3 while shielding smoke.
Further, the translation device comprises a telescopic cylinder 16 and a translation bracket 17, a movable rod of the telescopic cylinder 16 is in driving connection with the translation bracket 17, and the translation bracket 17 is connected with the air knife bracket 6.
Further, the tank frame of the water tank 15 is provided with a wire clamping terminal 18, the wire clamping terminal 18 comprises a power port and a current testing port, and the atomizer 3 is electrically connected with a power supply through the power port of the wire clamping terminal 18.
Further, the workstation includes the operation platform 19 that is used for controlling atomizer and detects the quick-witted work and is used for observing atomizer 3 job data's display screen 20, be equipped with the current tester in the operation platform 19, the current tester with the electric current test port electric connection of clamp line terminal 18, staff passes through operation platform 19 control atomizer and detects each part work of machine, simplifies the detection flow, improves work efficiency, and atomizer 3's job data intuitively shows and carries out the result judgement on display screen 20, simplifies staff's work.
The working principle of the invention is as follows:
The staff places the atomizer 3 to be detected on the clamp 2 for fixation, and connects and electrifies the atomizer 3 and the clamp terminal 18; the operation platform 19 is operated, and the fog shield 15 is lowered to the position of the water tank 5 through the second lifting cylinder 12 so as to shield the smoke generated when the atomizer 3 works and protect the body of a worker; the first lifting cylinder 9 moves the jig 2 in the direction of the water tank 5, and atomizes the liquid by immersing the atomizing head of the atomizer 3 in the liquid, and the operating current data of the atomizer 3 is displayed on the display 20 to determine the result.
After the atomizer working current test is finished, the first lifting cylinder 9 enables the clamp 2 to be lifted and enables the atomizer 3 to be separated from liquid and return to the original position, the telescopic cylinder 16 drives the air knife 4 to be close to the atomizer 3 through the translation bracket 17 and blow-dries the atomizer 3, after the atomizer 3 is blow-dried, the air knife 4 is driven to be away from the atomizer 3, the second lifting cylinder 12 drives the mist blocking cover 15 to be lifted to the original position, and a worker takes out the atomizer 3 to finish the detection of the atomizer.
In the description of the present invention, it should be understood that the use of terms such as "first," "second," etc. to define a direction of the components is provided only for better describing the components, and the terms are not intended to have any special meaning unless otherwise indicated herein, therefore should not be construed as limiting the scope of the present invention.
The present invention is not limited to the above-described embodiments, but, if various modifications or variations of the present invention are not departing from the spirit and scope of the present invention, the present invention is intended to include such modifications and variations as fall within the scope of the claims and the equivalents thereof.
Claims (6)
1. An atomizer detector, comprising:
the working frame is sequentially provided with a lifting device, a clamp for clamping the atomizer, an air knife for drying the atomizer and a water tank for loading liquid from top to bottom;
The lifting device comprises a first lifting device and a second lifting device, the first lifting device is in driving connection with the clamp so as to enable the atomizer to be immersed in or separated from liquid in the water tank, and the second lifting device is in driving connection with the fog shield so as to enable the fog shield to be separated from or folded with the water tank;
The air knife is connected with the air knife bracket, and the air knife bracket is connected with the translation device so as to enable the air knife to be close to or far away from the atomizer;
The two sides of the clamp are provided with lifting mechanisms, each lifting mechanism comprises a first lifting mechanism and a second lifting mechanism, the first lifting mechanism is connected with the left end of the atomizer, and the second lifting mechanism is connected with the right end of the atomizer;
the groove frame of the water groove is provided with a wire clamping terminal, the wire clamping terminal comprises a power port and a current testing port, and the atomizer is electrically connected with a power supply through the power port of the wire clamping terminal; a workbench is arranged on one side of the working frame; the workbench comprises an operation platform for controlling the work of the atomizer detection machine and a display screen for observing atomizer work data; the operation platform is internally provided with a current tester, and the current tester is electrically connected with a current test port of the wire clamping terminal.
2. The nebulizer detection machine of claim 1, wherein:
the number of the clamps is two.
3. The nebulizer detection machine of claim 1, wherein:
the first lifting device comprises a first lifting cylinder, a first lifting bracket and a first guide rod, and the first guide rod is arranged on the working frame;
The movable rod of the first lifting cylinder is in driving connection with the first lifting support so as to enable the first lifting support to move along the length direction of the first guide rod;
The first lifting support is connected with the clamp.
4. The nebulizer detection machine of claim 1, wherein:
The second lifting device comprises a second lifting cylinder, a second lifting frame and a second guide rod, and the second guide rod is arranged on the working frame;
the movable rod of the second lifting cylinder is in driving connection with the second lifting frame so as to enable the second lifting frame to move along the length direction of the second guide rod;
the second lifting frame is connected with the fog shield.
5. The nebulizer detection machine of claim 1, wherein:
the fog shield is made of transparent materials.
6. The nebulizer detection machine of claim 1, wherein:
The translation device comprises a telescopic cylinder and a translation bracket, a movable rod of the telescopic cylinder is in driving connection with the translation bracket, and the translation bracket is connected with the air knife bracket.
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CN201711027393.5A CN107664729B (en) | 2017-10-27 | 2017-10-27 | Atomizer detects machine |
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CN201711027393.5A CN107664729B (en) | 2017-10-27 | 2017-10-27 | Atomizer detects machine |
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CN107664729B true CN107664729B (en) | 2024-04-19 |
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CN113433399A (en) * | 2021-05-14 | 2021-09-24 | 格力大松(宿迁)生活电器有限公司 | Atomization plate detection device |
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