CN105934680A - Atomizer resistance testing apparatus and atomizer resistance testing method - Google Patents
Atomizer resistance testing apparatus and atomizer resistance testing method Download PDFInfo
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- CN105934680A CN105934680A CN201480001114.6A CN201480001114A CN105934680A CN 105934680 A CN105934680 A CN 105934680A CN 201480001114 A CN201480001114 A CN 201480001114A CN 105934680 A CN105934680 A CN 105934680A
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- G—PHYSICS
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- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R27/00—Arrangements for measuring resistance, reactance, impedance, or electric characteristics derived therefrom
- G01R27/02—Measuring real or complex resistance, reactance, impedance, or other two-pole characteristics derived therefrom, e.g. time constant
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Abstract
An atomizer resistance testing apparatus (100) and an atomizer resistance testing method. The atomizer resistance testing apparatus (100) comprises a testing component (202), a piece taking component (103), a locating component (102) and a controller (201). The locating component (102) comprises a fixing mechanism (1021) used for fixing an atomizer (101), a sensor used for sending a first trigger signal to the controller (201) when it is detected that the atomizer (101) is fixed to the fixing mechanism (1021), a compressing connection mechanism (1022) arranged above the fixing mechanism (1021), and a power mechanism (1023) connected to the compressing connection mechanism (1022). The controller (201) is used for controlling the power mechanism (1023) to move the compressing connection mechanism (1022) when receiving the first trigger signal, thus enabling the compressing connection mechanism (1022) to press against an electrode of the atomizer (101) so as to be electrically connected to the testing component (202). The testing component (202) is used for testing the atomizer (101) when the compressing connection mechanism (1022) presses against the electrode of the atomizer. The controller (201) is also used for controlling the piece taking component (103) to convey the qualified atomizer (101) to a pre-determined position when the atomizer (101) is tested to be qualified. The atomizer resistance testing apparatus (100) and the atomizer resistance testing method can automatically test the atomizer (101), thereby improving the production efficiency of the atomizer (101).
Description
The present invention relates to electronic cigarette technical field, more particularly to a kind of atomizer resistance testing device and atomizer method for testing resistance.
Electronic cigarette is a kind of new electronic product, and it has identical outward appearance with common cigarette, and with cigarette identical taste, but healthy and environmental protection of the electronic cigarette relative to traditional cigarette more.Electronic cigarette is that the tobacco juice containing nicotine and essence is atomized into particle by atomizer to export.The tar and other harmful components in common cigarette are free of in electronic cigarette, second-hand-cigarette will not be also produced.
Existing electronic cigarette generally includes atomizer and the battery rod being detachably connected with the atomizer, the heating wire for being atomized tobacco tar is provided with the atomizer, one end of the atomizer is provided with the atomizer electrode electrically connected with the heating wire and the battery rod.In order to ensure amount of smoke during every electronic cigarette atomizing tobacco tar, need to test the power output of electronic cigarette during production electronic cigarette, and the resistance of atomizer is the important parameter of electronic cigarette power output, thus, in the production of electronic cigarette, after the atomizer of electronic cigarette is processed, the atomizer can go out the resistance of the atomizer by manual testing, and judge the whether qualified of the atomizer according to the resistance.Then the certified products and defective work gone out again by artificial screening in atomizer.
When the quantity of the production of atomizer is larger, this need it is substantial amounts of it is artificial atomizer is tested, cause the production cycle for extending atomizer, add the cost of atomizer.
The content of the invention
The invention provides a kind of atomizer resistance testing device and atomizer method for testing resistance, atomizer can automatically be tested, improve the efficiency of atomizer production.
The embodiments of the invention provide a kind of atomizer resistance testing device, including：
Test suite, pickup component, positioning component and controller；
Fixed mechanism that the positioning component includes being used for fixing at least one atomizer, for the sensor for sending the first trigger signal to the controller when detecting at least one described atomizer and being separately fixed on the fixed mechanism, the compaction connecting mechanism that is movably set in above the fixed mechanism and the actuating unit being connected with the compaction connecting mechanism；
The controller is used to control the actuating unit movement institute when receiving first trigger signal
State compaction connecting mechanism so that the compaction connecting mechanism is pressed on the atomizer electrode to electrically connect with the test suite；
The test suite is used to test the atomizer when the compaction connecting mechanism is pressed on the atomizer electrode；
The controller is additionally operable to control the pickup component that the qualified atomizer is sent into pre-position when the atomizer test passes.
Described atomizer resistance testing device, wherein, the fixed mechanism includes at least one positioning shrinkage pool, and the sensor is proximity switch or fibre optical sensor；
The proximity switch or fibre optical sensor are provided with each described positioning shrinkage pool, the proximity switch or fibre optical sensor are used to produce first trigger signal when detecting the atomizer and being fixed in the positioning shrinkage pool.
Described atomizer resistance testing device, wherein, the pickup component includes：
At least one dividing plate perpendicular to the portable plate is fixedly installed on manipulator, including base, portable plate and fixed plate, the portable plate, each baffle interval is arranged on the portable plate；
The quantity of the fixed plate is consistent with the quantity of the dividing plate on the portable plate and corresponds, each fixed plate interval vertical is fixed on the base, and set jagged on one end for being connected with the base of each described fixed plate, so that the portable plate passes through the breach of each fixed plate, the side that the base is provided with fixed plate is stacked at, and dividing plate and the fixed plate on the portable plate is staggered；
Rail plate, wherein one end of the rail plate is arranged at atomizer place side, the other end is arranged on pre-position side；
The travel mechanism on the rail plate is arranged on, for controlling the manipulator to be moved to atomizer place side so that each atomizer is located at corresponding one between dividing plate and fixed plate；The travel mechanism is additionally operable to move the portable plate so that dividing plate and corresponding fixed plate on the portable plate move on to the pre-position after the atomizer is picked up along the rail plate.
Described atomizer resistance testing device, wherein, the travel mechanism includes：
First cylinder, for promoting the manipulator to move back and forth along the rail plate, and when the manipulator is moved into atomizer place side, described in each atomizer positive alignment on base between a pair corresponding fixed plates and dividing plate；
Second cylinder, for first cylinder by the manipulator be moved to atomizer place side it
Afterwards, the manipulator is translated toward the atomizer direction so that each atomizer is located on the base between a pair corresponding fixed plates and dividing plate；
3rd cylinder, after being located in each atomizer on the base between a pair corresponding fixed plates and dividing plate, the mobile portable plate so that each corresponding fixed plate and dividing plate clamp the atomizer between the fixed plate and dividing plate on the base；
Second cylinder is additionally operable to each corresponding fixed plate and dividing plate on the base and, by after the atomizer clamping between the fixed plate and dividing plate, the manipulator moved along the direction away from the atomizer place.
Described atomizer resistance testing device, wherein,
The controller is additionally operable to control the atomizer resistance testing device out of service when the atomizer test failure；
Reset switch is additionally provided with the atomizer resistance testing device；
The controller is additionally operable to control the atomizer resistance testing device to continue to run with when detecting the reset switch and being pressed.
Described atomizer resistance testing device, wherein, the controller is additionally operable to control the atomizer resistance testing device out of service when the atomizer test failure；
The sensor is additionally operable to send the second trigger signal to the controller when detecting underproof atomizer and leaving the fixed mechanism；
The controller is additionally operable to control the atomizer resistance testing device to continue to run with when receiving second trigger signal.
Described atomizer resistance testing device, wherein, the test suite is specifically for testing at least twice atomizer each described.
Described atomizer resistance testing device, wherein, at least one indicator lamp is additionally provided with the atomizer resistance testing device, wherein each indicator lamp is corresponded with each atomizer on the positioning component, the test result for indicating corresponding atomizer.
Described atomizer resistance testing device, wherein, display screen is additionally provided with the atomizer resistance testing device, the test result for showing each atomizer on the positioning component；
And/or,
Voice device is additionally provided with the atomizer resistance testing device, for fixed described at least voice broadcast
The atomizer of test failure in each atomizer on hyte part.
Described atomizer resistance testing device, wherein, the atomizer resistance testing device is additionally provided with inductor, for controlling to send the 3rd trigger signal to described when sensing and people occur in presetting range；
It is out of service that the controller is additionally operable to the atomizer resistance testing device described in controller when receiving three trigger signal.
The embodiments of the invention provide a kind of atomizer method for testing resistance, including：
Each fixed mechanism of atomizer resistance testing device fixes an atomizer respectively；
When detecting the atomizer and being fixed on the fixed mechanism, the atomizer resistance testing device is tested each atomizer successively；
When the atomizer test passes, the qualified atomizer is sent to pre-position by the atomizer resistance testing device.
Described atomizer method for testing resistance, wherein, it is additionally provided with reset switch on the atomizer resistance testing device；
Methods described also includes：
When detecting the atomizer test failure, atomizer resistance testing device is out of service；
When detecting the reset switch and being pressed, the atomizer resistance testing device is continued to run with.
Described atomizer method for testing resistance, wherein, methods described also includes：
When detecting the atomizer test failure, the atomizer resistance testing device is out of service；
When detecting the underproof atomizer and leaving the fixed mechanism, the atomizer resistance testing device is continued to run with.
Described atomizer method for testing resistance, wherein, the atomizer resistance testing device is tested at least twice atomizer each described.
Described atomizer method for testing resistance, wherein, methods described also includes：
The atomizer resistance testing device is pointed out the test result of atomizer each described.
Described atomizer method for testing resistance, wherein, methods described also includes：
When detect there is people in presetting range when, the atomizer resistance testing device is out of service.
As can be seen from the above technical solutions, the embodiment of the present invention has advantages below：
In the present invention, atomizer is tested automatically by atomizer resistance testing device, the cost of labor of atomizer is reduced, and improve the efficiency of atomizer production.
Fig. 1 is the structural representation of atomizer resistance testing device one embodiment of the present invention；
Fig. 2 is a kind of principle schematic of atomizer resistance testing device shown in Fig. 1；
Fig. 3 A are the structural representation at another visual angle of atomizer resistance testing device shown in Fig. 1；
Fig. 3 B for atomizer resistance testing device shown in Fig. 3 A pickup component in manipulator structural representation；
Fig. 3 C are the explosive view of manipulator shown in Fig. 3 B；
Fig. 3 D are top views when atomizer resistance testing device shown in Fig. 3 A is in one of working condition；
Fig. 3 E are top views when atomizer resistance testing device shown in Fig. 3 A is in another working condition；
Fig. 3 F are the structural representations of another working condition of the pickup component of atomizer resistance testing device shown in Fig. 1；
Fig. 4 is another principle schematic of the atomizer resistance testing device of the present invention；
Fig. 5 is the circuit connection diagram of one embodiment of atomizer method for testing resistance in the present invention；
Fig. 6 is the flow chart of one embodiment of atomizer method for testing resistance in the present invention；
Fig. 7 is the flow chart of another embodiment of atomizer method for testing resistance in the present invention；
Fig. 8 is the flow chart of another embodiment of atomizer method for testing resistance in the present invention.
The invention provides a kind of atomizer resistance testing device and atomizer method for testing resistance, atomizer can automatically be tested, improve the efficiency of atomizer production.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is only a part of embodiment of the invention, rather than whole embodiments.Based on the embodiment in the present invention, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made belongs to the scope of protection of the invention.
Fig. 1 and Fig. 2 are referred to, Fig. 1 is the structural representation of atomizer resistance testing device one embodiment of the present invention, and Fig. 2 is a kind of principle schematic of atomizer resistance testing device shown in Fig. 1.
In the present embodiment, atomizer resistance testing device 100 includes controller 201, positioning component 102, test suite 202 and pickup component 103, wherein controller respectively with positioning component 102, test suite 202, the electrical connection of pickup component 103 these three components, for controlling three component operations respectively.Specifically, originally
In embodiment, the controller 201 is programmable logic controller (PLC) (Programmable Logic Controller, PLC).Certainly, the citing description to controller is above are only, is not restricted.
Positioning component 102 includes fixed mechanism 1021, sensor (not shown), compaction connecting mechanism 1022 and the actuating unit 1023 for being used to fix at least one atomizer 101.The sensor specifically for when detect be respectively fixed with atomizer on the fixed mechanism 1021 when to the controller 201 send the first trigger signal.Compaction connecting mechanism 1022 is movably set in the top of the fixed mechanism 1021.Actuating unit 1023 and compaction connecting mechanism 1022 are connected, for moving compaction connecting mechanism 1022 so that compaction connecting mechanism 1022 can be abutted against with the atomizer electrode of each atomizer on fixed mechanism 1021.
For concrete example, in the present embodiment, actuating unit 1023 is cylinder；At least one measuring head 10221 is provided with compaction connecting mechanism 1022, wherein the quantity of each measuring head 10221 is consistent with the quantity of fixed mechanism 1021 and position is corresponding.When controller 201 receives the first trigger signal from positioning component 102, controller 201 controls the actuating unit 1023, so that the control compaction connecting mechanism 1022 of actuating unit 1023 declines, and then atomizer electrode of each measuring head 10221 respectively with the atomizer on corresponding fixed mechanism 1021 is abutted against.
After measuring head 10221 and atomizer electrode contact, the resistance of atomizer of the test suite to being in contact with it is tested.After the completion of test, the control compaction connecting mechanism 1022 of actuating unit 1023 rises, to disconnect the connection of each measuring head and atomizer electrode.
Test suite sends the result tested out to controller 201.If it is qualified that test result, which is whole atomizers, controller 201 is additionally operable to control pickup component 103 and each atomizer on each fixed mechanism 1021 is sent into pre-position.If test result is that partly atomized device is qualified, partly atomized device is unqualified, then controller 201 is additionally operable to control atomizer resistance testing device 100 out of service.
Reset switch (not shown) is additionally provided with atomizer resistance testing device 100.Staff will test and be taken away for underproof atomizer, and press the reset switch.When controller 201, which detects the reset switch, to be pressed, controller 201 is additionally operable to control atomizer resistance testing device 100 and continued to run with.Specifically, controller 201 is used to control pickup component 103 that the remaining atomizer on each fixed mechanism 1021 is sent into pre-position.
Or, reset switch can also be not provided with atomizer resistance testing device 100.After the control atomizer of controller 201 resistance testing device 100 is out of service, when sensor detects underproof mist
When change device leaves fixed mechanism 1021, sensor is additionally operable to send the second trigger signal to controller 201.When controller 201 receives second trigger signal, it is additionally operable to control atomizer resistance testing device 100 and continues to run with.Specifically, controller 201 is used to control pickup component 103 that the remaining atomizer on each fixed mechanism 1021 is sent into pre-position.
Or, when test result is that partly atomized device is qualified, when partly atomized device is unqualified, controller 201, which may not be, controls atomizer resistance testing device 100 out of service, but first the atomizer of test failure is sent at the unqualified atomizer of placement pre-set by control pickup component 103；It is to be placed it is good after, then control pickup component 103 that the atomizer of test passes is sent into pre-position.
Certainly, it above are only and how controller controlled to remove underproof atomizer progress citing description, be not restricted.
In the present embodiment, atomizer is tested automatically by atomizer resistance testing device, the cost of labor of atomizer is reduced, and improve the efficiency of atomizer production.
In the present invention, the structure of positioning component has a variety of implementations.A kind of structure of the positioning component of the atomizer resistance testing device of the present invention is specifically described with reference to Fig. 1.
Referring to Fig. 1, each fixed mechanism 1021 on positioning component 102 is respectively to position shrinkage pool, and the sensor set in each positioning shrinkage pool 1021 is proximity switch (not shown).The proximity switch can be arranged on the optional position in positioning shrinkage pool 1021, for example, position on bottom or the madial wall of shrinkage pool 1021.When proximity switch, which detects atomizer, to be fixed in positioning shrinkage pool 1021, the proximity switch produces the first trigger signal.
Specifically, in the present embodiment, positioning shrinkage pool 1021 is cylindrical, to allow atomizer to be plugged in the positioning shrinkage pool 1021.Certainly, in practice, positioning shrinkage pool 1021 can also be in other shapes, as long as can fix atomizer.It is noted that when atomizer is fixed in positioning shrinkage pool 1021, the atomizer exposes the electrode position for test, to enable the electrode position of atomizer to be in contact with the measuring head on test suite.
Or, the sensor in each positioning shrinkage pool 1021 may not be proximity switch or fibre optical sensor.When atomizer is placed into positioning shrinkage pool 1021, the atomizer can shelter from the light beam for being irradiated to fibre optical sensor, therefore fibre optical sensor can judge whether be fixed with atomizer in positioning shrinkage pool 1021 by the light intensity of the light beam received by detection.Certainly, it these are only to fixed mechanism and sensor for example, not being limited.
In the present invention, how test suite, which carries out test to atomizer and how to carry out prompting to test result, a variety of implementations, carries out specific explanations to a portion below.
In the present embodiment, test suite was provided with least two test periods to each atomizer, it is additionally operable to carry out computing to the test result of each test period, for example take the average value of the test result of each test period, either remove averaging or will again be averaged after the larger test result removal of each test period large deviations after the test result of error is removed because the external world is likely to result in test period first time.It is preferred that, if deviation is larger between the test result of each test period, test suite carries out double number of times measurement.Further, it is preferred that if carrying out after double number of times measurement, deviation is still larger between the test result of each test period, and test suite is additionally operable to especially alert the larger atomizer of the test result deviation.
This way it is possible to avoid there is mistake or occurs relatively large deviation between legitimate reading in the test result of atomizer.
Test suite is after the test result of each atomizer is obtained, and test result can be reminded user in several ways.For concrete example, at least one indicator lamp (not shown) is additionally provided with atomizer resistance testing device 100, wherein described each indicator lamp is corresponded with each atomizer on the positioning component, the test result for indicating corresponding atomizer.For example, the corresponding indicator lamp of each atomizer test result for it is qualified when light, and test result for it is unqualified when extinguish；Or the corresponding indicator lamp of each atomizer test result for it is qualified when extinguish, and test result for it is unqualified when light.
Or, voice device (not shown) is provided with test suite, the atomizer for test failure in each atomizer described at least voice broadcast on positioning component.For concrete example, each fixed mechanism on positioning component 102 has corresponding numbering.When test suite test out partly atomized device it is unqualified when, the voice device on test suite plays out the numbering corresponding to the underproof atomizer.
Or, display screen (not shown) is provided with test suite, the test result for showing each atomizer on the positioning component.It is preferred that, display screen is highlighted either flickering display to the test result of underproof atomizer or the reference numeral to underproof atomizer is highlighted or flickering display.
Certainly, above are only to how to notify user test result to carry out citing description, not being restricted.Or, above-mentioned any two kinds or more of methods can be also used in combination in practice.
In the present invention, the structure of pickup component has a variety of implementations, and specific explanations are carried out to a kind of structure of the pickup component of the atomizer resistance testing device of the present invention with reference to Fig. 3 A, Fig. 3 B and Fig. 3 C.
As shown in Figure 3A, Fig. 3 A are the structural representation at another visual angle of atomizer resistance testing device shown in Fig. 1.In the present embodiment, pickup component 103 includes manipulator 31, rail plate 32 and travel mechanism 33.
As shown in Fig. 3 B and Fig. 3 C, Fig. 3 B are the structural representation of manipulator in the pickup component of atomizer resistance testing device shown in Fig. 3 A, and Fig. 3 C are the explosive view of manipulator shown in Fig. 3 B.
Manipulator 31 includes base 311, portable plate 312 and fixed plate 313.At least one dividing plate 314 perpendicular to the portable plate 312 is fixedly installed on the portable plate 312, each baffle interval is arranged on the portable plate 312.The quantity of the fixed plate 313 is consistent with the quantity of the dividing plate on the portable plate 312 and corresponds, each interval vertical of fixed plate 313 is fixed on the base 311, and set jagged 3134 on one end for being connected with the base 311 of each described fixed plate 313, so that the portable plate 312 passes through the breach 3134 of each fixed plate 313, the side that the base 311 is provided with fixed plate 313 is stacked at, and dividing plate and the fixed plate 313 on the portable plate 312 is staggered.
As shown in Figure 3A, one end of rail plate 32 is arranged at the side of positioning component 102.Travel mechanism 33 is arranged on the rail plate 32, for the manipulator 31 to be moved into the side of positioning component 102 so that each atomizer is located between corresponding a dividing plate 314 and fixed plate 313.Travel mechanism 33 is additionally operable to move the portable plate 312 so that the atomizer is picked up and moved on at preset position by dividing plate and corresponding fixed plate 313 on the portable plate 312.
In the present embodiment, rail plate 32 is provided with pickup component, and manipulator 31 is moved to by positioning component side along rail plate 32 by travel mechanism, so that an atomizer is located at corresponding one between dividing plate and fixed plate, and cause dividing plate and corresponding fixed plate 313 on portable plate 312 that atomizer is picked up and moved on at preset position by moving active plate 312, so, realize and be moved to the atomizer tested at preset position from atomizer place by machine, improve the testing efficiency of atomizer, reduce the time cost and cost of labor of atomizer test.
Specifically, in the present embodiment, travel mechanism 33 includes the support 330 being arranged on rail plate 32.The first cylinder 331, the second cylinder 332 and the 4th cylinder 334 are movably set with the support 330, and manipulator 31 is fixed on support 330.Travel mechanism 33 also includes the 3rd cylinder 333, one end of the portable plate 312 of 3rd cylinder 333 and manipulator 31 is fixed, and the 3rd moving direction and the manipulator 31 of cylinder 333 move towards parallel, for controlling portable plate 312 to move so that each dividing plate 314 on portable plate 312 is moved towards the direction movement of corresponding fixed plate 313 or toward the direction away from corresponding fixed plate 313.
The moving direction and rail plate 32 of first cylinder 331 are parallel to each other, first cylinder 331 is used to control support along rail plate 32 to move back and forth, so that by the rail plate 32, by manipulator 31, the side at preset position is moved to the side of positioning component 102, or manipulator 31 is moved to side at preset position from the side of positioning component 102.
The height that 4th cylinder is used for the manipulator 31 after the support to be moved to first cylinder 331 atomizer place side is adjusted, so that the height of the manipulator 31 and the height of the atomizer maintain an equal level, so that second cylinder is after the manipulator 31 is translated toward the atomizer direction, each atomizer is located on the base 311 between a pair corresponding fixed plates 313 and dividing plate.Certainly, in practice, if the height of solid mechanical hand 31 can also not need the 4th cylinder to be adjusted come the height to atomizer for that can maintain an equal level with the height of atomizer in advance.
If each on the base of manipulator 31 be affixed to corresponding dividing plate and portable plate, so the 3rd cylinder is additionally operable to when the control machinery hand 31 of the first cylinder 331 is moved to atomizer place side, control each dividing plate on portable plate to be moved toward the direction away from corresponding fixed plate, the space of an atomizer can be accommodated to reserve between corresponding dividing plate and fixed plate.
As shown in Figure 3 D, Fig. 3 D are top views when atomizer resistance testing device shown in Fig. 3 A is in one of working condition.Specifically, in the present embodiment, the trend of the trend of the rail plate 32 parallel to row's fixed mechanism 1021 on positioning component 102.When the control machinery hand 31 of first cylinder 331 is moved to row 1021 side of fixed mechanism, on the base of the positive alignment manipulator 31 of atomizer 101 in each fixed mechanism 1021 between a pair corresponding dividing plates 314 and fixed plate 313.
As shown in FIGURE 3 E, Fig. 3 E are top views when atomizer resistance testing device shown in Fig. 3 A is in another working condition.Moving direction of the moving direction of second cylinder 332 perpendicular to the first cylinder 331, for manipulator 31 being moved to after the side of positioning component 102 in the first cylinder 331, the manipulator is translated toward the direction of each atomizer 101 on positioning component 102 so that each atomizer is located on the base between a pair corresponding dividing plates 314 and fixed plate 313.Then, the 3rd cylinder 333 moves the portable plate 312 so that each corresponding dividing plate 314 and fixed plate 313 clamp the atomizer between the dividing plate 314 and fixed plate 313.
As illustrated in Figure 3 F, Fig. 3 F are the structural representations of another working condition of the pickup component of atomizer resistance testing device shown in Fig. 1.The 4th cylinder 334 in travel mechanism is used to be adjusted the height of mechanical 31 hand.In each corresponding dividing plate and fixed plate by the mist between the dividing plate and fixed plate
Change after device clamping, the control machinery hand 31 of the 4th cylinder 334 pulls up each atomizer from each positioning shrinkage pool 1021.Second cylinder 332 is additionally operable to after the control machinery hand 31 of the 4th cylinder 334 pulls up each atomizer, and the manipulator 31 is moved along away from the direction for respectively positioning shrinkage pool 1021.First cylinder 331 is additionally operable to after the second cylinder 332 moves manipulator 31 along the direction away from each positioning shrinkage pool 1021, promote the manipulator 31 along the rail plate 32 toward preset position at move.
Certainly, in practice, in the case of each atomizer in atomizer place is not integrally fixed in shrinkage pool, the 4th cylinder can also not needed to carry out control machinery hand to pull up atomizer, second cylinder directly control machinery hand can be moved along the direction away from the atomizer place, and each atomizer is moved away from into atomizer place.
It is preferred that, in the present embodiment, the lines for increasing friction force is additionally provided with each one side being in contact respectively with atomizer to corresponding dividing plate and fixed plate of manipulator.So, manipulator can apply less pressure to atomizer when picking up atomizer and can pick up atomizer, prevent from damaging atomizer by pressure during atomizer is picked up.
Referring to Fig. 4, another principle schematics of the Fig. 4 for the atomizer resistance testing device of the present invention.In the present embodiment, and unlike Fig. 1 and embodiment illustrated in fig. 2, atomizer resistance testing device 300 is additionally provided with inductor 401, for the controller sending the 3rd trigger signal when sensing and people occur in presetting range.The controller is additionally operable to control the atomizer resistance testing device 300 out of service when receiving three trigger signal.
In such manner, it is possible to prevent from staff being damaged due to the misoperation of staff, the safety of staff has been ensured.
In order to be better understood from the present embodiment, refer to shown in Fig. 5, utilize the embodiment for illustrating the present embodiment with specific circuit diagram.This circuit diagram does any restriction only for more fully illustrating, not.
As shown in figure 5, specific part is：CN4501 is single eight path analoging switch, wherein one circuit connection is selected by address wire, to measure the atomizer 101 on the circuit；SN8P1808Q is microcontroller, for controlling address wire in turn switch on each circuit, in turn switch on each atomizer and measure the atomizer 101；Microcontroller SN8P1808Q judges the resistance sizes of the atomizer 101 currently measured by the magnitude of voltage of P4.0 mouthfuls of inputs of ADC input channels, and then judges whether the atomizer 101 is qualified；SQ1~5 are proximity switch；ULN2803 is eight road NPN Darlingtons connection transistor array series, for driving relay K to control the motion of cylinder.
Specific works engineering is：
In one-shot measurement, after workman places each atomizer to be tested, the corresponding proximity switch SQ of each atomizer is connected, and sends a signal to microcontroller SN8P1808Q respectively.Microcontroller SN8P1808Q is received after each signal with regard to being counted, when corresponding five I/O are triggered, that is proximity switch SQ1~5 are turned on, after five atomizers are all placed, microcontroller SN8P1808Q sends a signal to eight road NPN Darlingtons connection transistor array series ULN2803, to cause eight road NPN Darlingtons connection transistor array series ULN2803 to drive the motion of Control cylinder so that each measuring head is abutted with each atomizer electrode, and starts to measure successively.In measurement, several times, according to program setting, the time of test is less than 200us, results averaged for each atomizer test.
When the measurement result of atomizer meets the requirements, microcontroller SN8P1808Q controls the corresponding LED of the atomizer to light, when the measurement result of atomizer is undesirable, the corresponding LED of the atomizer will not be lit, to point out manually to take away the underproof atomizer.When underproof atomizer is removed, the corresponding proximity switch SQ of the atomizer is triggered, and sends a signal to microcontroller SN8P1808Q.When microcontroller SN8P1808Q is detected after all underproof atomizers are all removed, microcontroller SN8P1808Q sends a signal to eight road NPN Darlingtons connection transistor array series ULN2803, to cause eight road NPN Darlingtons connection transistor array series ULN2803 to drive the motion of Control cylinder, qualified atomizer is taken away.
The concrete structure of atomizer resistance testing device is described in detail above, atomizer method for testing resistance is described in detail following examples.Referring to Fig. 6, one embodiment of atomizer method for testing resistance includes in the present invention：
601st, atomizer resistance testing device fixes at least one atomizer；
At least one fixed mechanism is provided with atomizer resistance testing device, each of which fixed mechanism is used to fix an atomizer.The method that atomizer resistance testing device fixes atomizer is a variety of, for concrete example, shrinkage pool is set at each fixed mechanism of atomizer resistance testing device, atomizer is fixed in the shrinkage pool.Or, fixture is provided with each fixed mechanism of atomizer resistance testing device, fixture for example in a ring can clamp atomizer.
602nd, when detecting at least one described atomizer and being fixed on fixed mechanism, the atomizer resistance testing device is tested each atomizer successively；
Atomizer resistance testing device can detect whether each atomizer is fixed on fixed machine by a variety of methods
On structure.For concrete example, atomizer resistance testing device can be respectively arranged with inductor on each fixed mechanism, for sensing whether atomizer is fixed on fixed mechanism.Or, atomizer resistance testing device can be respectively arranged with elastic bumps on each fixed mechanism, and when atomizer is fixed on fixed mechanism, atomizer depresses the elastic bumps；When atomizer resistance testing device, which detects the elastic bumps, to be depressed, determine that atomizer is fixed on the fixed mechanism.
When detecting at least one described atomizer and being fixed on fixed mechanism, atomizer resistance testing device is tested each atomizer successively.Specifically, atomizer resistance testing device can be tested the resistance or other specification of each atomizer, and this is not restricted.
It is preferred that, atomizer resistance testing device is tested at least twice atomizer each described.
Further, it is preferred that, atomizer resistance testing device also carries out computing to the test result of each test period, for example take the average value of the test result of each test period, either remove averaging or will again be averaged after the larger test result removal of each test period large deviations after the test result of error is removed because the external world is likely to result in test period first time.It is preferred that, if deviation is larger between the test result of each test period, atomizer resistance testing device carries out double number of times measurement.Further, it is preferred that if carrying out after double number of times measurement, deviation is still larger between the test result of each test period, and atomizer resistance testing device also especially alerts the larger atomizer of the test result deviation.
This way it is possible to avoid there is mistake or occurs relatively large deviation between legitimate reading in the test result of atomizer.
603rd, when the atomizer test passes, the qualified atomizer is sent to pre-position by the atomizer resistance testing device；
Atomizer resistance testing device pre-sets the condition for judging whether atomizer is qualified, when atomizer resistance testing device meets qualified condition to the test result of atomizer, determine the atomizer test passes, and the qualified atomizer be sent into precalculated position to deposit.
In the present embodiment, atomizer is tested automatically by atomizer resistance testing device, the cost of labor of atomizer is reduced, and improve the efficiency of atomizer production.
It is preferred that, the atomizer method for testing resistance in the present embodiment also includes：
604th, when detecting the atomizer test failure, atomizer resistance testing device is out of service；
When atomizer resistance testing device is unsatisfactory for qualified condition to the test result of atomizer, the atomizer test failure is determined, and it is out of service, wait staff to take underproof atomizer away.
605th, when detecting reset switch and being pressed, the atomizer resistance testing device is continued to run with；
Reset switch is additionally provided with atomizer resistance testing device., can be by pressing the reset switch come so that atomizer resistance testing device is continued to run with after staff takes underproof atomizer away.Continued to run with when atomizer resistance testing device is detected when reset switch is pressed.Specifically, if qualified atomizer is not yet delivered to pre-position, the qualified atomizer is sent to pre-position by atomizer resistance testing device.If qualified atomizer has been delivered to pre-position, atomizer resistance testing device waits atomizer to be tested to be fixed at fixed mechanism.
Referring to Fig. 7, another embodiment of atomizer method for testing resistance includes in the present invention：
701st, atomizer resistance testing device fixes at least one atomizer；
Describe the explanation of step 601 in embodiment shown in Figure 6 in detail.
702nd, when detecting at least one described atomizer and being fixed on fixed mechanism, the atomizer resistance testing device is tested each atomizer successively；
Describe the explanation of step 602 in embodiment shown in Figure 6 in detail.
703rd, when the atomizer test passes, the qualified atomizer is sent to pre-position by the atomizer resistance testing device；
Describe the explanation of step 603 in embodiment shown in Figure 6 in detail.
704th, when detecting the atomizer test failure, the atomizer resistance testing device is out of service；
Describe the explanation of step 604 in embodiment shown in Figure 6 in detail.
705th, when detecting the underproof atomizer and leaving the fixed mechanism, the atomizer resistance testing device is continued to run with.
Atomizer resistance testing device can detect whether underproof atomizer leaves fixed mechanism by a variety of methods.For concrete example, atomizer resistance testing device can be respectively arranged with inductor on each fixed mechanism, for sensing whether atomizer leaves fixed mechanism.Or, atomizer resistance testing device can be respectively arranged with elastic bumps on each fixed mechanism, and when atomizer is fixed on fixed mechanism, atomizer depresses the elastic bumps；When atomizer resistance testing device, which detects the elastic bumps, not to be depressed, determine that atomizer leaves the fixed mechanism.
Atomizer resistance testing device is detected when underproof atomizer leaves the fixed mechanism and continued to run with.Specifically, if qualified atomizer is not yet delivered to pre-position, atomizer resistance test dress
Put and the qualified atomizer is sent to pre-position.If qualified atomizer has been delivered to pre-position, atomizer resistance testing device waits atomizer to be tested to be fixed at fixed mechanism.
In the present embodiment, atomizer resistance testing device is continued to run with detecting when the underproof atomizer leaves the fixed mechanism so that the test process of atomizer is more automated.
Referring to Fig. 8, another embodiment of atomizer method for testing resistance includes in the present invention：
801st, atomizer resistance testing device fixes at least one atomizer；
Describe the explanation of step 601 in embodiment shown in Figure 6 in detail.
802nd, when detecting at least one described atomizer and being fixed on fixed mechanism, the atomizer resistance testing device is tested each atomizer successively；
Describe the explanation of step 602 in embodiment shown in Figure 6 in detail.
803rd, when the atomizer test passes, the qualified atomizer is sent to pre-position by the atomizer resistance testing device；
Describe the explanation of step 603 in embodiment shown in Figure 6 in detail.
804th, the atomizer resistance testing device is pointed out the test result of atomizer each described；
Atomizer resistance testing device is after the test result of each atomizer is obtained, and test result can be pointed out user in several ways.For concrete example, at least one indicator lamp is provided with atomizer resistance testing device, wherein each indicator lamp is corresponded with each atomizer on the positioning component, the test result for indicating corresponding atomizer.For example, the corresponding indicator lamp of each atomizer test result for it is qualified when light, and test result for it is unqualified when extinguish；Or the corresponding indicator lamp of each atomizer test result for it is qualified when extinguish, and test result for it is unqualified when light.
Or, voice device is provided with atomizer resistance testing device, the atomizer for test failure in each atomizer of at least voice broadcast.For concrete example, each fixed mechanism on atomizer resistance testing device has corresponding numbering.When atomizer resistance testing device test out partly atomized device it is unqualified when, voice device plays out the numbering corresponding to the underproof atomizer.
Or, display screen is provided with atomizer resistance testing device, the test result for showing each atomizer.It is preferred that, display screen is highlighted either flickering display to the test result of underproof atomizer or the reference numeral to underproof atomizer is highlighted or flickering display.
Certainly, it above are only and how to notify atomizer resistance testing device user test result to carry out citing description, be not restricted.Or, also above-mentioned any two kinds or more of methods, which can be combined, in practice makes
With.
In the present embodiment, atomizer resistance testing device is pointed out the test result of atomizer each described, and user can be allowed to grasp clearer to the design parameter of each atomizer.
It is preferred that, also include in atomizer method for testing resistance of the invention：When detect there is people in presetting range when, the atomizer resistance testing device is out of service.In such manner, it is possible to prevent from staff being damaged due to the misoperation of staff, the safety of staff has been ensured.
The embodiment of each in this specification is described by the way of progressive, what each embodiment was stressed be between the difference with other embodiment, each embodiment identical similar portion mutually referring to.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or use the utility model.A variety of modifications to these embodiments be will be apparent for those skilled in the art, and generic principles defined herein can in other embodiments be realized in the case where not departing from spirit or scope of the present utility model.Therefore, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to the most wide scope consistent with features of novelty with principles disclosed herein.
Claims (16)
- A kind of atomizer resistance testing device, it is characterised in that including：Test suite, pickup component, positioning component and controller；Fixed mechanism that the positioning component includes being used for fixing at least one atomizer, for the sensor for sending the first trigger signal to the controller when detecting at least one described atomizer and being separately fixed on the fixed mechanism, the compaction connecting mechanism that is movably set in above the fixed mechanism and the actuating unit being connected with the compaction connecting mechanism；The controller is used to control the actuating unit to move the compaction connecting mechanism when receiving first trigger signal so that the compaction connecting mechanism is pressed on the atomizer electrode to electrically connect with the test suite；The test suite is used to test the atomizer when the compaction connecting mechanism is pressed on the atomizer electrode；The controller is additionally operable to control the pickup component that the qualified atomizer is sent into pre-position when the atomizer test passes.
- Atomizer resistance testing device according to claim 1, it is characterised in that the fixed mechanism includes at least one positioning shrinkage pool, the sensor is proximity switch or fibre optical sensor；The proximity switch or fibre optical sensor are provided with each described positioning shrinkage pool, the proximity switch or fibre optical sensor are used to produce first trigger signal when detecting the atomizer and being fixed in the positioning shrinkage pool.
- Atomizer resistance testing device according to claim 1, it is characterised in that the pickup component includes：At least one dividing plate perpendicular to the portable plate is fixedly installed on manipulator, including base, portable plate and fixed plate, the portable plate, each baffle interval is arranged on the portable plate；The quantity of the fixed plate is consistent with the quantity of the dividing plate on the portable plate and corresponds, each fixed plate interval vertical is fixed on the base, and set jagged on one end for being connected with the base of each described fixed plate, so that the portable plate passes through the breach of each fixed plate, the side that the base is provided with fixed plate is stacked at, and dividing plate and the fixed plate on the portable plate is staggered；Rail plate, wherein one end of the rail plate is arranged at atomizer place side, the other end is arranged on pre-position side；The travel mechanism on the rail plate is arranged on, for controlling the manipulator to be moved to atomizer place side so that each atomizer is located at corresponding one between dividing plate and fixed plate；The travel mechanism is additionally operable to move the portable plate so that dividing plate and corresponding fixed plate on the portable plate move on to the pre-position after the atomizer is picked up along the rail plate.
- Atomizer resistance testing device according to claim 3, it is characterised in that the travel mechanism includes：First cylinder, for promoting the manipulator to move back and forth along the rail plate, and when the manipulator is moved into atomizer place side, described in each atomizer positive alignment on base between a pair corresponding fixed plates and dividing plate；Second cylinder, for being moved to the manipulator after the side of atomizer place in first cylinder, the manipulator is translated toward the atomizer direction so that each atomizer is located on the base between a pair corresponding fixed plates and dividing plate；3rd cylinder, after being located in each atomizer on the base between a pair corresponding fixed plates and dividing plate, the mobile portable plate so that each corresponding fixed plate and dividing plate clamp the atomizer between the fixed plate and dividing plate on the base；Second cylinder is additionally operable to each corresponding fixed plate and dividing plate on the base and, by after the atomizer clamping between the fixed plate and dividing plate, the manipulator moved along the direction away from the atomizer place.
- Atomizer resistance testing device according to claim 1, it is characterised in thatThe controller is additionally operable to control the atomizer resistance testing device out of service when the atomizer test failure；Reset switch is additionally provided with the atomizer resistance testing device；The controller is additionally operable to control the atomizer resistance testing device to continue to run with when detecting the reset switch and being pressed.
- Atomizer resistance testing device according to claim 1, it is characterised in that the controller is additionally operable to control the atomizer resistance testing device out of service when the atomizer test failure；The sensor is additionally operable to send the second trigger signal to the controller when detecting underproof atomizer and leaving the fixed mechanism；The controller is additionally operable to control the atomizer resistance to survey when receiving second trigger signal Trial assembly, which is put, to be continued to run with.
- Atomizer resistance testing device according to claim 1, it is characterised in that the test suite is specifically for testing at least twice atomizer each described.
- Atomizer resistance testing device according to claim 1, it is characterized in that, at least one indicator lamp is additionally provided with the atomizer resistance testing device, wherein described each indicator lamp is corresponded with each atomizer on the positioning component, the test result for indicating corresponding atomizer.
- Atomizer resistance testing device according to claim 1, it is characterised in that be additionally provided with display screen on the atomizer resistance testing device, the test result for showing each atomizer on the positioning component；And/or,Voice device is additionally provided with the atomizer resistance testing device, the atomizer for test failure in each atomizer described at least voice broadcast on positioning component.
- Atomizer resistance testing device according to claim 1, it is characterised in that the atomizer resistance testing device is additionally provided with inductor, for controlling to send the 3rd trigger signal to described when sensing and people occur in presetting range；It is out of service that the controller is additionally operable to the atomizer resistance testing device described in controller when receiving three trigger signal.
- A kind of atomizer method for testing resistance, it is characterised in that including：Each fixed mechanism of atomizer resistance testing device fixes an atomizer respectively；When detecting the atomizer and being fixed on the fixed mechanism, the atomizer resistance testing device is tested each atomizer successively；When the atomizer test passes, the qualified atomizer is sent to pre-position by the atomizer resistance testing device.
- Atomizer method for testing resistance according to claim 11, it is characterised in that be additionally provided with reset switch on the atomizer resistance testing device；Methods described also includes：When detecting the atomizer test failure, atomizer resistance testing device is out of service；When detecting the reset switch and being pressed, the atomizer resistance testing device is continued to run with.
- Atomizer method for testing resistance according to claim 11, it is characterised in that the side Method also includes：When detecting the atomizer test failure, the atomizer resistance testing device is out of service；When detecting the underproof atomizer and leaving the fixed mechanism, the atomizer resistance testing device is continued to run with.
- Atomizer method for testing resistance according to claim 11, it is characterised in that the atomizer resistance testing device is tested at least twice atomizer each described.
- Atomizer method for testing resistance according to claim 11, it is characterised in that methods described also includes：The atomizer resistance testing device is pointed out the test result of atomizer each described.
- Atomizer method for testing resistance according to claim 11, it is characterised in that methods described also includes：When detect there is people in presetting range when, the atomizer resistance testing device is out of service.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/CN2014/085940 WO2016033782A1 (en) | 2014-09-04 | 2014-09-04 | Atomizer resistance testing apparatus and atomizer resistance testing method |
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| Publication Number | Publication Date |
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| CN105934680A true CN105934680A (en) | 2016-09-07 |
| CN105934680B CN105934680B (en) | 2019-02-05 |
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| CN201480001114.6A Expired - Fee Related CN105934680B (en) | 2014-09-04 | 2014-09-04 | Atomizer resistance testing device and atomizer method for testing resistance |
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| Country | Link |
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| CN (1) | CN105934680B (en) |
| WO (1) | WO2016033782A1 (en) |
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| CN107664729A (en) * | 2017-10-27 | 2018-02-06 | 佛山科学技术学院 | A kind of atomizer detection machine |
| CN109848075A (en) * | 2018-12-25 | 2019-06-07 | 东莞市奥海科技股份有限公司 | ATE test equipment and its control method with manipulator |
| CN112362094A (en) * | 2020-09-17 | 2021-02-12 | 深圳市行知达科技有限公司 | Multi-channel test system |
| CN116148511A (en) * | 2023-04-21 | 2023-05-23 | 深圳市恒雾科技有限公司 | Atomizer resistance testing device |
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| CN107300402A (en) * | 2017-08-15 | 2017-10-27 | 上海荣南科技有限公司 | A kind of device of automatic detection resistor pressure displacement |
| CN111375558B (en) * | 2018-12-29 | 2024-01-09 | 乐山希尔电子股份有限公司 | Withstand voltage testing arrangement |
| CN110376460A (en) * | 2019-07-12 | 2019-10-25 | 格力电器（石家庄）有限公司 | Pulverizer plate automatic detection device |
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Also Published As
| Publication number | Publication date |
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| WO2016033782A1 (en) | 2016-03-10 |
| CN105934680B (en) | 2019-02-05 |
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