KR102183252B1 - Water density inspection process equipment - Google Patents

Abstract

The present invention relates to a blind spot detecting device manufacturing system, which is the blind spot detecting device manufacturing system for manufacturing and inspecting a blind spot detecting device through soldering and drying, and water density inspection and ICT inspection. Included is a water-density inspection process device formed to read defects of the workpiece by water-density inspection using lighting.

Description

Water density inspection process equipment

The present invention relates to a water density inspection process apparatus, and more particularly, to a blind spot detection apparatus manufacturing system including a water density inspection process apparatus for inspecting whether or not there is a good or bad by irradiating the water density by irradiating a workpiece to be processed. .

In general, blind spot detection devices perform PCB inspection, soldering, coating, and water density inspection in the manufacturing process, and the ICT equipment currently installed on the PCB line is a fixing means for the operator to determine the good or bad PCB. After placing the PCB on the top, it is designed to perform various tests of the PCB and display the result on the screen of the monitor after the PCB is placed in close contact with the fixing means with a pressurizing means operated by a switch.

In the case of the soldering process, in general, in the case of soldering using a soldering iron to join electric, electronic parts, or members to be joined such as cables, while the operator holds the soldering iron in one hand Since the soldering work is handled manually by holding the wire with the other hand, the cost is increased, workability and productivity are reduced, and the quality of the soldered part is deteriorated due to an inconsistent rate at which lead is supplied to the part to be joined. Will have.

In addition, since smoke including toxic gases that are harmful to the human body caused by melting lead during soldering work is discharged around the worker, it can directly harm the health of the worker, leading to occupational diseases, as well as reducing the cleanliness of the workplace. Will have.

In addition, when the soldering temperature of the soldering iron required is different depending on the characteristics or material of the member to be joined, there is a problem in that there is a problem in that several soldering irons are prepared and used to suit the soldering of the member to be joined. .

In addition, in the wire end portion and the PCB coating, in general, the terminal terminal is a device that is fixedly connected to the end of the wire so as to be energized, inserted into a connector, etc. to supply power.

For example, after the terminal terminal is installed in a vehicle, etc., a coating solution is applied to the wire connection part to prevent electricity from being energized due to oxidation corrosion in the wire support part or the wire support part to which the wire is fixed and the wire connection part to be energized. Are doing.

In addition, in the conventional lamp lighting or watertight test apparatus for water density inspection, information on the current value and lighting sequence, or the setting time for injecting or inhaling air for the watertight test, and the setting time related to balance and detection, etc., is programmable. It is input to the same chip as a programmable logic controller. Thereafter, when the pass/fail status is determined by the inspection device, the result is recognized by the user by a buzzer or an indicator light, and the total number of passed lamp modules is displayed by the seven segment LED.

However, according to such a conventional lamp inspection apparatus, since the determination of whether or not pass or fail is performed by a programmable logic controller having only a function of determining a determined logical determination value for a determined logical determination value, when the lamp specification to be inspected is changed, There was a problem that the logic programming of the PLC had to be rewritten due to the change of the ladder chart, and the set values required for inspection such as a new tolerance range for each lamp module had to be newly set each time. Furthermore, there was a disadvantage in that when a large number of products are inspected, errors may occur according to the operator's judgment that may occur while operating the manual device. In addition, since a device for lamp lighting inspection and a device for lamp watertightness inspection existed separately, each equipment must be prepared separately and the setting for the inspection must be separately made, making the work complex and the equipment cost relatively high. There was a drawback.

Therefore, while being able to flexibly set a reference value for various lamp specifications, it is possible to completely inspect the condition of the lamp by one setting to separate good products that can be shipped out, and there is an urgent need for a relatively inexpensive inspection device.

Republic of Korea Public Office No. 20-1999-0021675

The present invention provides a configuration for inspecting whether a workpiece is defective or not because the water density is read by irradiating illumination on a workpiece.

The present invention includes a blind spot detection device manufacturing system for manufacturing and testing a blind spot detection device through soldering and drying, water density testing and ICT testing.

In one embodiment, the blind spot detection device manufacturing system includes an ICT inspection unit formed to inspect by lowering to a set pressure to pressurize an object to be tested, and the ICT inspection unit is formed below the ICT inspection unit and fixedly seated on the ground. An inspection lower member formed in a square shape so as to be; An inspection body seating panel formed on the upper surface of the inspection lower member so that the inspection body is seated; A lower inspection jig formed at regular intervals on the upper surface of the test body seating panel to prevent separation of the test body and fix the test body when the test body is seated; An inspection upper member formed on the upper side of the ICT inspection unit and connected to the inspection lower member by an upper connection panel at a predetermined interval; An upper connection panel having one side connected to both sides when the test upper member is formed to support the test upper member, and the other side connected to both sides of the upper surface of the test lower member; A test body lowering panel attached to the lower surface of the cylinder panel so as to descend toward the test body seating panel to press the test body; An upper inspection jig formed at regular intervals on the lower surface of the test body lowering panel to fix the test body during pressurization; Guide bars fixed to both sides of the cylinder panel so as not to cause shaking when the cylinder panel is raised or lowered, and formed to pass through the inspection upper member; An inspection cylinder vertically formed inside the inspection upper member to lower the cylinder panel; It includes a cylinder panel coupled to the upper surface of the test body lowering panel.

In another embodiment, the ICT inspection unit further comprises a buffer part formed on both sides of the test body seating panel and the test body lowering panel in order to prevent damage to the test body due to the pressurized pressure, the buffer part, the buffer spring Buffer guides formed on both sides of the test body seating panel to fix one side of the test body; Buffer guide pins formed on both sides of the test object lowering panel to fix the other side of the buffer spring; A buffer spring having one side fixed to the separation preventing end formed on the buffer guide and the other side fixed to the separation preventing end formed on the buffer guide pin to enable a buffering action to prevent damage to the test object when pressed; In order to prevent separation of the compressed buffer spring, it includes a separation prevention end formed around an inner circumference of one side of the buffer guide and an outer circumference of one side of the buffer guide pin, and the ICT inspection unit moves an object to be tested for inspection, and the inspection object is completed. It further includes a finished discharge part formed on the upper surface of the inspection lower member to sort and discharge the product as good and bad products, and the finished discharge part is seated so that the test object can be smoothly moved when the test object that has been inspected is moved by the discharge cylinder. A discharge roller formed on the upper surface of the inspection lower member in the front direction of the panel; A discharge cylinder formed on the upper surface of the test lower member in the rear direction of the test body seating panel to move the test object seated on the test body seating panel toward the discharge roller; A discharge panel connected to the cylinder shaft of the discharge cylinder; A first sorting cylinder formed on the upper surface of the inspection lower member in one direction of the discharge roller in order to move toward the good product roller when the test object moved toward the discharge roller is a good product; A second sorting cylinder formed on the upper surface of the inspection lower member in one direction of the first sorting cylinder in one direction of the discharge roller in order to move toward the bad product roller when the test object moved toward the discharge roller is a defective product; A good product roller formed on one side of the upper surface of the lower inspection member so that the good product moved by the first sorting cylinder is moved to the good tray; It includes a defective product roller formed on one side of the upper surface of the lower inspection member so that the defective product moved by the second sorting cylinder is moved to the defective tray.

In one embodiment, the blind spot detection device manufacturing system includes a soldering process unit formed in a box shape so that manual soldering is performed, and the soldering process unit includes: a chamber frame seated and formed on the ground; A frame plate formed above the chamber frame to support the soldering chamber; A soldering chamber formed in a rectangular enclosure so that soldering is fixed; A ventilation pipe formed in the upper part of the soldering chamber to discharge harmful gas generated inside the soldering chamber to the outside; A ventilation control valve formed at one side of the ventilation pipe to control an amount of discharged harmful gas discharged through the ventilation pipe; A terminal cradle formed on one side of the soldering chamber to mount a terminal formed on one side of the wire; A terminal seat that is formed to be rotatable in the terminal holder so that a terminal for soldering is seated; A terminal cover formed to be hinged with the terminal seat so that the terminal mounted on the terminal seat does not move; Soldering work holes formed on one side of the terminal holder to facilitate soldering to the terminal; It includes a rotation hinge formed to be mutually rotatably coupled to one side of the terminal holder and one side of the terminal cover.

In another embodiment, the soldering process unit further includes a ventilation portion formed in the front of the soldering chamber to prevent harmful gas generated inside the soldering chamber from flowing out toward the opening side of the front of the soldering chamber, the ventilation portion, the soldering chamber An air injection nozzle formed around the front surface of the soldering chamber to inject air toward the inside; A vortex blade formed around a front surface of the soldering chamber so that a vortex is generated inside the soldering chamber by air injected into the soldering chamber; It includes a gas leak sensor formed on one side of the soldering chamber to detect gas leaking out of the soldering chamber and provide the detected information to an external air compressor, and the soldering fixing part is at one side inside the soldering chamber to irradiate light to the soldering position. It further comprises a soldering light portion formed as, the soldering light portion, the closing detection means formed on one side inside the soldering chamber to detect the closing of the terminal cover on the terminal seat; It includes a work light formed above the inside of the soldering chamber so that the soldering work is smoothly performed through the soldering work hole.

In one embodiment, the blind spot detection device manufacturing system includes a drying process unit formed into a square frame to naturally dry the processed material by mounting the processed material coated with the coating liquid on the cradle, and the drying process unit A mounting frame portion formed as a frame to be movable and fixed on the ground; A plurality of mounting panels formed on the front and rear surfaces of the mounting frame to form a plurality of mounting bars; A plurality of mounting bars formed on the mounting panel to mount the coated object; It includes a coating liquid collection box fixedly formed on the mounting frame under the mounting panel to collect the coating liquid falling from the workpiece mounted on the mounting bar.

In another embodiment, the drying process unit detects the height of the workpiece and adjusts the height with the workpiece so that the falling coating liquid does not leak to the outside, thereby preventing leakage of the coating liquid, and removing the collected coating liquid to one side. It further comprises an elevating collection unit formed on one side of the mounting frame and the coating liquid collection box, wherein the elevating and descending collection unit, a workpiece detection sensor formed on one side of the coating liquid collection box to detect the height of the workpiece mounted on the mounting bar; An elevating member having one side connected to the coating liquid collection box and the other side connected to the cylinder shaft of the elevating cylinder in order to elevate the coating liquid collection box by the elevating cylinder; An elevating cylinder formed on one side of the mounting frame to elevate the coating liquid collection box; A coating liquid removing panel coupled to a moving screw formed inside the coating liquid collecting box to remove the coating liquid dropped to the bottom of the coating liquid collecting box in one direction; A moving screw formed to rotate inside the coating liquid collecting box so that the coating liquid removing panel is moved in one direction and the other direction in the coating liquid collecting box; A screw motor through which a motor shaft passes through one side of the coating liquid collection box to rotate the moving screw and is connected to one side of the moving screw; Includes a heater formed under the coating liquid collection box so that heat is applied to a set temperature to prevent hardening of the coating liquid falling to the inner floor of the coating liquid collection box, and the drying process unit prevents the workpiece seated on the mounting bar from being separated. In order to further include a mounting clamping portion formed to be opened and closed to one side of the mounting bar, the mounting clamping portion, a fixed clamp fixed to the mounting bar so that a part of the workpiece is mounted; A rotating clamp formed on one side so as to be rotatable with respect to the fixed clamp in order to fix the workpiece partially fixed to the fixed clamp; A clamp hinge formed such that one side of the fixed clamp and one side of the rotating clamp are coupled so that the rotating clamp rotates with respect to the fixed clamp; A protrusion groove formed on one side of the fixing clamp so that the locking protrusion can be inserted; A locking protrusion formed on one side of the rotation clamp so as to be inserted and coupled to the protrusion groove; It includes a magnetic formed in the protrusion groove so that the locking protrusion can be attached by magnetism.

In one embodiment, the blind spot detection device manufacturing system includes a water density inspection process device formed to read the defects of the workpiece by water density inspection using lighting, the water density inspection process device, the workpiece is A water density frame fixed to the ground to support the seated inspection plate; An inspection plate formed above the water density frame so that the workpiece can be seated; A lighting cradle formed above the water density frame to mount the illumination irradiated toward the workpiece; It includes an inspection light formed on one side of the lighting cradle in order to irradiate the light toward the workpiece.

In another embodiment, the water density inspection fixing unit further includes an inspection conveyor unit which is moved in one direction for inspection of the workpiece, and is formed above the inspection plate to discharge to the operator, and the inspection conveyor unit includes A product conveyor formed above the inspection plate so as to move in one direction; A movement detection sensor formed on one side of an upper portion of the inspection plate at a predetermined distance from the product conveyor to detect a workpiece moving along the product conveyor; An inspection push cylinder formed on one side of an upper portion of the inspection plate in a vertical direction with the product conveyor to push the workpiece to be moved along the product conveyor toward the operator; An inspection push bar connected to the cylinder axis of the inspection push cylinder so as to be in contact with the workpiece and pushed toward the operator; An inspection completion seating plate formed on one side of the upper portion of the inspection plate so that the object to be processed can be seated in order to determine whether the object is defective or not after the inspection; A good button formed on one side of the upper part of the inspection plate to operate the good push cylinder when the object to be processed is determined to be a good product; A defective button formed in one direction of the good button of the inspection plate to operate the defective push cylinder when the workpiece is determined to be a defective product; A good push cylinder formed to be detachable from the inspection plate in one direction of the inspection completed seating plate to be operated by receiving the operation signal of the good button; A good conveyor formed on the inspection plate in one direction of the inspection-completed seating plate in order to move the good product moved by the good push cylinder in one direction; A defective push cylinder formed to be detachable from the inspection plate in the direction of the other side of the inspection completed seating plate to be operated by receiving the operation signal of the defective button; It includes a defective conveyor formed on the inspection plate in the direction of the other side of the inspection completed seating plate in order to move the defective product moved by the defective push cylinder in the other direction, and the water density inspection fixing unit, according to the working height when the worker performs the water density inspection. Further comprising a lighting elevating portion formed on the upper portion of the inspection frame so that the illumination is elevated and irradiated, the lighting elevating portion, a product detection sensor formed on one side of the lighting elevating bar to detect the height of the workpiece; Lighting elevating guides formed on both sides of the upper inspection frame so that the lighting elevating bar can be smoothly elevated; Lighting elevation bars formed to be elevating between the lighting elevating guides formed on both sides; In order to elevate the lighting elevating bar, one side includes a height cylinder fixed to one side of the lighting elevating guide.

As described above, the present invention provides an effect of protecting the operator's eyesight by automatically adjusting the illumination irradiated during the water density test to the operator's working height.

1 is a schematic diagram of a system process for a system for manufacturing a blind spot detection device according to the present invention.
2A is a view showing an ICT inspection unit of the system for manufacturing a blind spot detection device according to the present invention.
2B is a detailed view of FIG. 2A.
FIG. 2C is a view to which a buffer unit, which is another embodiment of FIG. 2A, is applied.
FIG. 2D is a view to which a complete discharge unit, which is another embodiment of FIG. 2A, is applied.
3A is a view showing a soldering process part of the system for manufacturing a blind spot detection device according to the present invention.
3B is a detailed view of FIG. 3A.
3C is a view to which a ventilation unit and a soldering light unit, which are another embodiment of Fig. 3A, are applied.
4A is a view showing a drying process part of the system for manufacturing a blind spot detection device according to the present invention.
4B is a detailed view of FIG. 4A.
4C and 4D are views to which the elevating and descending collection unit, which is another embodiment of FIG. 4A, is applied.
FIG. 4E is a view to which a mounting clamping part, which is another embodiment of FIG. 4A, is applied.
5A is a view showing a water density inspection process apparatus of the system for manufacturing a blind spot detection apparatus according to the present invention.
5B is a view to which an inspection conveyor unit, which is another embodiment of FIG. 5A, is applied.
5C is a view to which a lighting elevating unit, which is another embodiment of FIG. 5A, is applied.

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS The following description refers to the accompanying drawings, which illustrate specific embodiments in which the present invention may be practiced. These embodiments are described in detail sufficient to enable a person skilled in the art to practice the present invention. It is to be understood that the various embodiments of the present invention are different from each other, but need not be mutually exclusive. For example, certain shapes, structures, and characteristics described herein may be implemented in other embodiments without departing from the spirit and scope of the present invention in relation to one embodiment. In addition, it is to be understood that the location or arrangement of individual components within each disclosed embodiment may be changed without departing from the spirit and scope of the present invention. Accordingly, the detailed description to be described below is not intended to be taken in a limiting sense, and the scope of the present invention, if properly described, is limited only by the appended claims, along with all scopes equivalent to those claimed by the claims. Like reference numerals in the drawings refer to the same or similar functions over several aspects.

Hereinafter, preferred embodiments of the present invention will be described in more detail with reference to the drawings.

1 is a schematic diagram of a system process for a system for manufacturing a blind spot detection device according to the present invention.

The blind spot detection device manufacturing system is made through a soldering process, a drying process, a water density inspection process, and an ICT inspection process, and each of the processes will be described in detail below.

The blind spot detection device manufacturing system includes an ICT inspection unit 100, a soldering process unit 200, a drying process unit 300, and a water density inspection process unit 400.

2A is a view showing an ICT inspection unit 100 of the system for manufacturing a blind spot detection device according to the present invention, and FIG. 2B is a view showing in detail with respect to FIG. 2A.

The ICT inspection unit 100 is formed to inspect an object to be inspected due to pressurization between the panel and the panel using a set pressure, and the ICT inspection unit 100 includes a plurality of inspection pins contacting the object to be inspected from the upper and lower portions. It is characterized in that it is formed to determine whether or not a defect is inspected.

The ICT inspection unit 100 includes an inspection lower member 110, an inspection body seating panel 111, a lower inspection jig 112, an inspection upper member 120, an upper connection panel 130, and an inspection body lowering panel 131 , An upper inspection jig 132, a guide bar 140, an inspection cylinder 150, and a cylinder panel 151.

The test lower member 110 is formed below the ICT test unit 100 to be fixed to the ground, and the test lower member 110 is formed in a square shape, and is formed to be movable and fixed on the ground.

The test body seating panel 111 is formed so that the test body is seated, and the test body seating panel 111 is formed as an upper surface of the lower test member 110.

The test body seating panel 111 is formed to be detachable on the test lower member 110.

The lower inspection jig 112 is formed to prevent separation of the inspection object when the inspection object is seated, and the lower inspection jig 112 has a predetermined interval on the upper surface of the inspection object seating panel 111 to fix the inspection object. It is characterized in that it is formed with.

The lower test jig 112 is formed on the test body seating panel 111 at regular intervals so as to have a certain elasticity so that the test body is not damaged when pressed.

The examination upper member 120 is formed above the ICT examination unit 100, and the examination upper member 120 is formed at a predetermined interval from the examination lower member 110.

The inspection upper member 120 is characterized in that it is formed to be seated above the upper connection panel 130 vertically formed on both sides of the inspection lower member 110.

That is, the inspection upper member 120 is formed to support the upper connection panel 130.

The upper connection panel 130 is vertically formed on both sides of the inspection lower member 110, and the upper connection panel 130 is formed to support the inspection upper member 120.

The upper connection panel 130 is formed to enable disassembly and assembly between the test lower member 110 and the test upper member 120.

The test body lowering panel 131 is formed to descend toward the test body seating panel 111 to pressurize the test body, and the test body lowering panel 131 is attached to the lower surface of the cylinder panel 151. It is characterized.

The upper inspection jig 132 is characterized in that it is formed at regular intervals on the lower surface of the test body lowering panel 131 to fix the test body when the test body is pressed.

Here, it is characterized in that it is formed to have elasticity so as to prevent damage to the test body when pressed by maintaining a certain distance between the upper test jig 132 and the test body lowering panel 131.

The guide bar 140 is formed to prevent shaking when the cylinder panel 151 is raised or lowered, and the guide bar 140 is fixed to both sides of the cylinder panel 151 to penetrate the inspection upper member 120 It characterized in that it is formed to be.

That is, as the cylinder panel 151 rises by the test cylinder 150, the guide bar 140 passes through the test upper member 120 and moves up and down.

The test cylinder 150 is vertically formed inside the test upper member 120 to lower the cylinder panel 151, and the test cylinder 150 is a power for pressing the test body.

By the operation of the test cylinder 150, the test body lowering panel 131 and the upper test jig 132 connected to the cylinder panel 151 are moved toward the lower test jig 112 to press the test body. do.

The cylinder panel 151 is formed to be coupled to the upper surface of the test body lowering panel 131, and is formed for connection between the test cylinder 150 and the test body lowering panel 131, and the cylinder panel 151 ) It is characterized in that the guide bar 140 can be formed on both sides of the upper portion.

2C is a view applied to the ICT inspection unit 100 further including the buffer unit 180, which is another embodiment of FIG. 2A.

The buffer unit 180 is formed to prevent damage to the test object due to the pressurized pressure, and the buffer unit 180 is formed at both sides between the test seat panel and the test body lowering panel 131 do.

The buffer unit 180 includes a buffer guide 181, a buffer guide pin 182, a buffer spring 183, and a separation preventing end 184.

The buffer guide 181 is formed to fix one side of the buffer spring 183, and the buffer guide 181 is formed on both sides of the test object seating panel 111.

The buffer guide 181 is characterized in that it is formed in a position corresponding to the buffer guide pin 182.

The buffer guide pin 182 is formed to fix the other side of the buffer spring 183, and the buffer guide pin 182 is formed on both sides of the test object lowering panel 131.

The buffer guide pin 182 is characterized in that it is formed in a position corresponding to the buffer guide 181.

The buffer spring 183 is formed to prevent damage when the test object is pressed, and the buffer spring 183 is characterized in that it enables a buffer action.

One side of the buffer spring 183 is fixed to the separation prevention end 184 formed on the buffer guide 181, and the other side is inserted into the separation prevention end 184 formed on the buffer guide pin 182 when descending, or It is characterized in that it is formed so as to fall out when lifting.

The separation prevention end 184 is formed to prevent separation of the pressurized buffer spring 183, and the separation prevention end 184 is around one side of the buffer guide 181 and one side of the buffer guide pin 182. It is characterized in that it is formed.

FIG. 2D is a view applied to the ICT inspection unit 100 including a complete discharge unit 190, which is another embodiment of FIG. 2A.

The completed discharge unit 190 is formed on the upper surface of the inspection lower member 110 so as to move the inspection object that has been inspected, select good and defective products among the moved inspection objects and discharge them as good and defective products, respectively. It features.

The completed discharge unit 190 includes a discharge roller 191, a discharge cylinder 192, a discharge panel 193, a first sorting cylinder 194, a second sorting cylinder, a good product roller 196, and a defective product roller. (197).

The discharge roller 191 is formed to enable smooth movement of the test object, which has been inspected, when it is moved by the discharge cylinder 192, and the discharge roller 191 is in the front direction of the test body seating panel 111 It is characterized in that it is formed on the upper surface of the inspection lower member 110.

The discharge roller 191 is characterized in that a plurality of exposures are formed, or a plurality of discharge rollers 191 are formed and a cover is formed around the outer circumference.

The discharge cylinder 192 is formed to push and discharge the test object seated on the test body seating panel 111 toward the discharge roller 191, and the discharge cylinder 192 is a rear surface of the test body seating panel 111 It is characterized in that it is formed on the upper surface of the lower inspection member 110 in a direction that is opposite to the discharge roller 191.

The discharge panel 193 is formed to be connected to the cylinder shaft of the discharge cylinder 192, and is formed to contact the inspection object when the discharge cylinder 192 is operated.

The discharge panel 193 is formed to be in contact with the inspection object, and is formed of a synthetic resin material.

The first sorting cylinder 194 is formed to move toward the good product roller 196 when the inspection object moved toward the discharge roller 191 is a good product, and the first sorting cylinder 194 is a discharge roller 191 ), characterized in that it is formed on the upper surface of the lower inspection member 110 in one direction.

The second sorting cylinder 195 is formed to move toward the defective product roller 197 when the inspection object moved toward the discharge roller 191 is a defective product, and the second sorting cylinder 195 is a discharge roller 191 ) Is formed on the upper surface of the lower inspection member 110 in the one-side direction of the first sorting cylinder 194.

That is, the first sorting cylinder 194 is formed from the upper side of the discharge roller 191 to the left of the discharge roller 191 in one direction of the discharge roller 191, and the second sorting cylinder 195 is formed to the right.

The good product roller 196 is formed to move the good product moved by the first sorting cylinder 194 to the good tray side, and the good product roller 196 is formed on one side of the upper surface of the lower inspection member 110 It features.

The good product roller 196 is characterized in that it is formed in a position corresponding to the first sorting cylinder 194.

The defective product roller 197 is formed so that the defective product moved by the second sorting cylinder 195 is moved toward the defective tray, and the defective product roller 197 is formed on one side of the upper surface of the inspection lower member 110. It features.

The defective product roller 197 is formed in a position corresponding to the second sorting cylinder 195.

That is, in one direction of the discharge roller 191, a good product roller 196 is formed from the lower side of the discharge roller 191 to the left, and a defective product roller 197 is formed to the right.

3A is a view showing a soldering process part 200 of the system for manufacturing a blind spot detection device according to the present invention, and FIG. 3B is a view showing in detail with respect to FIG. 3A.

The soldering process unit 200 is characterized in that it is formed in a box shape so that soldering for connecting wires and terminals is performed by hand.

The soldering process unit 200 includes a chamber frame 210, a frame plate 211, a soldering chamber 220, a ventilation pipe 221, a ventilation control valve 222, a terminal holder 223, a terminal mounting table 224 , A terminal cover 225, a soldering hole 226, and a rotation hinge 227.

The chamber frame 210 is characterized in that it is formed in a rectangular frame so as to be seated on the ground.

The frame plate 211 is characterized in that it is formed to be detachable from the upper chamber frame 210 to support the soldering chamber 220.

The soldering chamber 220 is formed so as to be soldered and fixed, and the soldering chamber 220 is formed in a rectangular enclosure to be seated on one side above the frame plate 211.

The soldering chamber 220 is a rectangular enclosure in which the left, right and rear surfaces are blocked, and is formed such that the front surface thereof is opened.

The ventilation pipe 221 is formed to discharge harmful gas generated inside the soldering chamber 220 to the outside, and the ventilation pipe 221 is formed through the upper surface of the soldering chamber 220 toward the inside.

The ventilation control valve 222 is formed to control the amount of harmful gas discharged through the ventilation pipe 221, and the ventilation control valve 222 is formed at one side of the ventilation pipe 221.

The terminal cradle 223 is formed on the upper surface of the frame plate 211 on one side of the soldering chamber 220, and the terminal cradle 223 supports the terminal cradle 224 and the terminal cover 225 for mounting the terminals. It characterized in that it is formed to be.

The terminal mounting stand 224 is formed so that a terminal for soldering is mounted, and the terminal mounting stand 224 is formed to be rotatable in the terminal mounting stand 223.

The terminal cover 225 is formed to prevent the terminal mounted on the terminal seat 224 from moving, and the terminal cover 225 is hingedly coupled to the terminal seat 224.

That is, one side of the terminal cover 225 and one side of the terminal seat 224 are coupled by a rotation hinge 227.

The soldering hole 226 is formed on one side of the terminal holder 223, and is formed to be smoothly soldered to the terminal.

The rotation hinge 227 is formed to allow one side of the terminal holder 223 and one side of the terminal cover 225 to rotate with each other, and the rotation hinge 227 is fixedly formed on the terminal holder 223 and , It is characterized in that one side of the terminal cover 225 outside the terminal seat 224 is coupled to the rotation hinge 227.

3C is a view applied to the soldering process unit 200, further including a ventilation unit 250 and a soldering light unit 270, which are another embodiment of Fig. 3A.

The ventilation unit 250 is formed to prevent harmful gas generated inside the soldering chamber 220 from leaking out toward the opening formed in the front of the soldering chamber 220, and the ventilation unit 250 improves the safety of the worker's respiratory system. It is characterized in that it is formed to prevent.

The ventilation unit 250 includes an air injection nozzle 251, a vortex blade 252, and a gas leak sensor 253.

The air injection nozzle 251 is formed to inject air into the soldering chamber 220, and the air injection nozzle 251 is formed in plural around the front circumference of the soldering chamber 220 and, in more detail, at the top of the front surface. It is characterized in that it is formed to inject air into the interior of the chamber 220.

The vortex blade 252 is characterized in that it is formed to prevent the air injected into the soldering chamber 220 from flowing out of the soldering chamber 220 by generating a vortex.

The vortex blade 252 is characterized in that the harmful gas generated by soldering during air injection does not flow out of the inside of the soldering chamber 220 due to a vortex phenomenon, but is directly moved toward the ventilation pipe 221.

The gas leakage sensor 253 detects gas flowing out of the soldering chamber 220 and provides the detected information to an external air compressor, and the air compressor is operated according to the sensing information to solder through the air injection nozzle 251. It is characterized in that it is formed to inject air into the chamber 220.

The gas leak sensor 253 is characterized in that it is formed in one side of the soldering chamber 220.

The soldering lighting part 270 is formed to irradiate illumination toward a soldering position, and the soldering lighting part 270 is formed in one side inside the soldering chamber 220 so that soldering between wires and terminals is smoothly performed.

The soldering light unit 270 includes a closing detection means 271 and a working light 272.

The closing detection means 271 is formed to detect that the terminal cover 225 is closed on the terminal seat 224, and the closing detection means 271 is formed on one side inside the soldering chamber 220 To do.

The work light 272 is formed to smoothly perform the soldering work performed through the soldering work hole 226, and the work light 272 is formed above the inside of the soldering chamber 220. .

4A is a view showing a drying process unit 300 of the system for manufacturing a blind spot detection device according to the present invention, and FIG. 4B is a view showing in detail with respect to FIG. 4A.

The drying process unit 300 is for drying the coating liquid applied to the workpiece, and naturally drying the workpiece by placing the workpiece to which the coating liquid is applied on a cradle, and collecting the falling of the coating liquid.

The drying process unit 300 includes a mounting frame 310, a mounting panel 311, a mounting bar 312, and a coating liquid collecting box 313.

The mounting frame 310 is formed in a rectangular frame, and the mounting frame 310 is formed to be movable and fixed on the ground.

The mounting panel 311 is characterized in that a plurality of mounting bars 312 are formed on the front and rear surfaces of the mounting frame 310 so as to form a plurality of mounting bars 312.

The mounting panel 311 is characterized in that a plurality of the mounting frame 310 is formed in a height direction.

The mounting bar 312 is formed to mount the coated object, and the mounting bar 312 is characterized in that a plurality of mounting bars 312 are formed to protrude from the mounting panel 311.

The coating liquid collection box 313 is formed to collect the coating liquid falling from the workpiece mounted on the mounting bar 312, and the coating liquid collection box 313 is fixedly formed on the mounting frame 310. To do.

The coating liquid collection box 313 is characterized in that it is formed at regular intervals in a downward direction of the mounting panel 311.

4C and 4D are views applied to the drying process unit 300, further including the elevating and descending collection unit 330, which is another embodiment of FIG. 4A.

The elevating and descending collection unit 330 detects the height of the workpiece and adjusts the height with the workpiece so that the falling coating liquid does not leak to the outside, thereby preventing leakage of the coating liquid, and a mounting frame to remove the collected coating liquid to one side ( 310) It is characterized in that it is formed on one side and the coating liquid collection box 313.

The elevating collection unit 330 includes a workpiece detection sensor 331, an elevating member 333, an elevating cylinder 334, a coating liquid removal panel 335, a moving screw 336, a screw motor 337, and a heater. Including 338.

The workpiece detection sensor 331 is formed to detect the height of the workpiece mounted on the mounting bar 312, and the workpiece detection sensor 331 is formed at one side of the coating liquid collecting box 313 do.

The sensing information sensed by the workpiece sensing sensor 331 is provided to the elevating cylinder 334 to adjust the height of the height information of the sensing information provided by the elevating cylinder 334. .

The elevating member 333 is connected to the coating liquid collecting box 313 in order to elevate the coating liquid collection box 313 by the elevating cylinder 334, and the other side is the cylinder shaft of the elevating cylinder 334 It characterized in that it is formed in connection with.

That is, when the lifting cylinder 334 is operated, the lifting member 333 connected to the cylinder axis of the lifting cylinder 334 is pulled so that the coating liquid collecting box 313 connected to the lifting member 333 is raised. To do.

The elevating cylinder 334 is formed to elevate the coating liquid collecting box 313, and the elevating cylinder 334 is formed on one side of the mounting frame 310.

One side of the elevating cylinder 334 is fixed to the mounting frame 310, and the cylinder axis of the elevating cylinder 334 is formed in connection with the elevating member 333.

The coating liquid removal panel 335 is formed to remove the coating liquid dropped to the inner floor of the coating liquid collection box 313 in one direction, and the coating liquid removal panel 335 moves to be formed inside the coating liquid collection box 313 It characterized in that it is formed coupled to the screw 336.

Therefore, when the moving screw 336 is rotated, the coating liquid removal panel 335 is moved in one direction or in the other direction.

The moving screw 336 is formed so that the coating liquid removing panel 335 can be moved in one direction and the other direction within the coating liquid collecting box 313, and the moving screw 336 is inside the coating liquid collecting box 313 It characterized in that it is formed to rotate in.

The moving screw 336 is characterized in that one side is rotatably fixed to the inner side of the coating liquid collecting box 313, and the other side is connected to the motor shaft of the screw motor 337.

The screw motor 337 is formed to rotate the moving screw 336, the screw motor 337 is formed outside the coating liquid collecting box 313, and the motor shaft penetrates the coating liquid collecting box 313 It is characterized in that it is formed in connection with the moving screw 336.

The heater 338 is formed to liquefy the coating liquid that has been hardened by falling to the bottom of the coating liquid collecting box 313, and the heater 338 is formed under the coating liquid collecting box 313 so that heat is applied to a set temperature It is characterized by being.

4E is a view applied to the drying process unit 300 further including a mounting clamping unit 350, which is another embodiment of FIG. 4A.

The mounting clamping part 350 is characterized in that it is formed to be opened and closed to one side of the mounting bar 312 in order to prevent the workpiece seated on the mounting bar 312 from being separated.

The mounting clamping part 350 includes a fixed clamp 351, a rotating clamp 352, a clamp hinge 353, a protruding groove 354, a locking protrusion 356, and a magnetic 357.

The fixing clamp 351 is formed so that a part of the workpiece is mounted, and the fixing clamp 351 is fixedly formed to one side of the mounting bar 312.

The rotating clamp 352 is formed to completely fix the workpiece partially fixed to the fixed clamp 351, and the rotating clamp 352 is formed to be rotatable with respect to the fixed clamp 351 To do.

The clamp hinge 353 is formed to rotate the rotating clamp 352 based on the fixed clamp 351, and the clamp hinge 353 has one side of the fixed clamp 351 and one side of the rotating clamp 352 It characterized in that it is formed to be combined.

The protrusion groove 354 is formed so that the locking protrusion 356 can be inserted, and the protrusion groove 354 is formed on one side of the fixing clamp 351, and the rotation clamp 352 on the fixing clamp 351 It is characterized in that it is formed in order not to fall out easily.

The locking protrusion 356 is formed to be inserted and coupled to the protruding groove 354, and the locking protrusion 356 is formed on one side of the rotation clamp 352.

The magnetic 357 is formed so that the locking protrusion 356 inserted into the protruding groove 354 can be attached by magnetism, and the magnetic 357 is formed inside the locking groove.

As the locking protrusion 356 is attached to the magnetic 357, it is characterized in that it prevents secondary dropout, wherein the locking protrusion 356 is formed of a metal material to be attached to the magnetic 357. do.

5A is a view showing a water density inspection process device 400 of the system for manufacturing a blind spot detection device according to the present invention.

The water density inspection process device 400 is characterized in that it is formed to read defects by irradiating illumination toward the workpiece to maximize the efficiency of the inspection during the water density inspection.

The water density inspection process device 400 includes a water density frame, an inspection plate 411, a lighting cradle 412, and an inspection light 414.

The water density frame is formed to support the inspection plate 411 on which the workpiece is seated, and the water density frame is fixedly formed on the ground.

The inspection plate 411 is formed so that the workpiece can be seated, and the inspection plate 411 is formed to be detachably attached to the upper portion of the water density frame.

The lighting cradle 412 is formed to mount lighting irradiated to the workpiece side, and the lighting cradle 412 is formed above the water density frame.

The inspection light 414 is formed to irradiate illumination toward the workpiece, and the inspection light 414 is formed on one side of the illumination cradle 412.

5B is a view applied to the water density inspection process apparatus 400 further including the inspection conveyor unit 430, which is another embodiment of FIG. 5A.

The inspection conveyor unit 430 is for moving in one direction for inspection of the workpiece, and is formed on the upper side of the inspection plate 411 so that the moving workpiece is discharged to the operator to perform inspection.

The inspection conveyor unit 430 includes a product conveyor 431, a movement detection sensor 432, an inspection push cylinder 433, an inspection push bar 434, an inspection completed seating plate 440, a good button 441, and a defect. A button 442, a good push cylinder 443, a good conveyor 444, a bad push cylinder 445, and a bad conveyor 446 are included.

The product conveyor 431 is formed to move the workpiece in one direction, and the product conveyor 431 is formed in the upper center of the inspection plate 411 in more detail.

The movement detection sensor 432 is formed to detect a workpiece moving along the product conveyor 431, and the movement detection sensor 432 is formed at a predetermined interval with the product conveyor 431, and the movement The detection sensor 432 is characterized in that it is formed on one side above the test plate 411.

The inspection push cylinder 433 is formed to push the workpiece moving along the product conveyor 431 to the operator located for water density inspection, and the inspection push cylinder 433 is vertically directed to the product conveyor 431 It is characterized in that it is formed in the upper side of the inspection plate 411.

The inspection push bar 434 is in contact with a workpiece, and the inspection push bar 434 is coupled to the cylinder shaft of the inspection push cylinder 433.

The inspection push bar 434 is characterized in that it is formed of a synthetic resin material so as to be in contact with the workpiece and to prevent damage to the workpiece.

The inspection completed seating plate 440 is moved to the operator side and is formed to seat the product that has been inspected by the operator to determine good or bad, and the inspection completed seating plate 440 is moved to the upper side of the inspection plate 411 It is characterized in that it is formed.

The good button 441 is formed to operate the good push cylinder 443 when the object to be processed is determined to be a good product, and the good button 441 is easy for the operator to operate on one side above the inspection plate 411 It is characterized in that it is formed in one position.

The defective button 442 is formed to operate the defective push cylinder 445 when the object to be processed is determined to be a defective product, and the defective button 442 is easily operated by an operator on one side above the inspection plate 411 It is characterized in that it is formed in one position.

The good push cylinder 443 is operated by receiving the operation signal of the good button 441, and the good push cylinder 443 is detachable from the inspection plate 411 in one direction of the inspection completed seating plate 440 It is characterized in that it is formed.

The good conveyor 444 is formed to move the good product moved by the good push cylinder 443 in one direction, and the good conveyor 444 is an inspection plate in one direction of the inspection completed seating plate 440 ( It characterized in that it is formed on 411).

The defective push cylinder 445 is operated by receiving an operation signal of the defective button 442, and the defective push cylinder 445 is detachable from the inspection plate 411 toward the other side of the inspection completed seating plate 440 It is characterized in that it is formed.

The defective conveyor 446 is formed to move the defective product moved by the defective push cylinder 445 in one direction, and the defective conveyor 446 is an inspection plate ( It characterized in that it is formed on 411).

5C is a view applied to the water density inspection process apparatus 400 further including a lighting elevating unit 450 which is another embodiment of FIG. 5A.

The lighting elevating part 450 is characterized in that it is formed above the inspection frame so that the illumination can be elevated and irradiated according to the working height during water density inspection by the operator.

The lighting elevating unit 450 includes a product detection sensor 451, a lighting elevating guide 452, a lighting elevating bar 453, and a height cylinder 454.

The product detection sensor 451 is formed to detect the height of the object to be processed, and the product detection sensor 451 is formed on one side of the lighting elevating bar 453.

The illumination elevating guide 452 is formed to smoothly elevate the illumination elevating bar 453, and the illumination elevating guide 452 is formed at both sides above the inspection frame.

A groove is formed on the lighting elevating guide 452 in the height direction, and the lighting elevating bar 453 is inserted into the groove.

The lighting elevating bar 453 is coupled between the lighting elevating guides 452 formed on both sides to elevate and descend.

The elevation cylinder 454 is formed to elevate the lighting elevating bar 453, and the elevation cylinder 454 is fixedly formed to one side of the lighting elevating guide 452.

The above-described embodiments are for illustrative purposes only, and those of ordinary skill in the art to which the above-described embodiments belong can easily transform into other specific forms without changing the technical idea or essential features of the above-described embodiments. You can understand. Therefore, it should be understood that the above-described embodiments are illustrative and non-limiting in all respects. For example, each component described as a single type may be implemented in a distributed manner, and similarly, components described as being distributed may also be implemented in a combined form.

The scope to be protected through the present specification is indicated by the claims to be described later rather than the detailed description, and should be interpreted as including all changes or modified forms derived from the meaning and scope of the claims and the concept of equivalents thereof. .

10: manufacturing system
100: ICT inspection department
110: inspection lower member 111: inspection body seating panel
112: lower inspection jig 120: inspection upper member
130: upper connection panel 131: test body lowering panel
132: upper inspection jig 140: guide bar
150: inspection cylinder 151: cylinder panel
M: Test object
180: buffer unit 181: buffer guide
182: buffer guide pin 183: buffer spring
184: Departure Prevention Team
190: complete discharge unit 191: discharge roller
192: discharge cylinder 193: discharge panel
194: first sorting cylinder 195: second sorting cylinder
196: good product roller 197: bad product roller
200: soldering process unit
P: terminal W: wire
210: chamber frame 211: frame plate
220: soldering chamber 221: ventilation pipe
222: ventilation control valve 223: terminal holder
224: terminal seat 225: terminal cover
226: soldering hole 227: rotating hinge
250: ventilation
251: air injection nozzle 252: vortex blade
253: gas leak sensor
270: soldering light
271: closing detection means 272: work lighting
300: drying process
310: mounting frame 311: mounting panel
312: mounting bar 313: coating liquid collection box
330: elevating and descending collection unit
331: workpiece detection sensor 333: elevating member
334: elevating cylinder 335: coating liquid removal panel
336: moving screw 337: screw motor
338: heater
350: mounting clamping part
351: fixed clamp 352: rotating clamp
353: clamp hinge 354: protruding groove
356: stumbling protrusion 357: magnetic
400: water density inspection process equipment
410: water density frame 411: inspection plate
412: lighting cradle 414: inspection lighting
430: inspection conveyor unit
431: product conveyor 432: movement detection sensor
433: inspection push cylinder 434: inspection push bar
440: inspection completed seating plate 441: good button
442: defective button 443: good push cylinder
444: good conveyor 445: bad push cylinder
446: Bad conveyor
450: lighting elevating part
451: product detection sensor 452: lighting elevating guide
453: lighting elevating bar 454: height cylinder

Claims (2)

In the blind spot detection device manufacturing system for manufacturing and inspecting the blind spot detection device through soldering and drying, water density testing and ICT testing,
The blind spot detection device manufacturing system,
It includes a water density inspection process device formed to read the defects of the workpiece by water density inspection using lighting,
The water density inspection process device,
A water density frame fixedly formed on the ground to support the inspection plate on which the workpiece is seated;
An inspection plate formed above the water density frame so that the workpiece can be seated;
A lighting cradle formed above the water density frame to mount the illumination irradiated toward the workpiece;
Includes an inspection light formed on one side of the lighting stand to irradiate the light toward the workpiece,
The water density inspection process device,
It is moved in one direction for inspection of the workpiece, and further includes an inspection conveyor part formed on the upper side of the inspection plate to discharge to the operator side,
The inspection conveyor unit,
A product conveyor formed above the inspection plate so that the workpiece is moved in one direction;
A movement detection sensor formed on one side of an upper portion of the inspection plate at a predetermined distance from the product conveyor to detect a workpiece moving along the product conveyor;
An inspection push cylinder formed on one side of an upper portion of the inspection plate in a vertical direction with the product conveyor to push the workpiece to be moved along the product conveyor toward the operator;
An inspection push bar connected to the cylinder axis of the inspection push cylinder so as to be in contact with the workpiece and pushed toward the operator;
An inspection completion seating plate formed at one side of the upper portion of the inspection plate so that the object to be processed can be seated in order to determine whether the object is defective or not after the inspection;
A good button formed on one side of the upper part of the inspection plate to operate the good push cylinder when the object to be processed is determined to be a good product;
A defective button formed in one direction of the good button of the inspection plate to operate the defective push cylinder when the workpiece is determined to be a defective product;
A good push cylinder formed to be detachable from the inspection plate in one direction of the inspection completed seating plate to be operated by receiving the operation signal of the good button;
A good conveyor formed on the inspection plate in one direction of the inspection-completed seating plate in order to move the good product moved by the good push cylinder in one direction;
A defective push cylinder formed to be detachable from the inspection plate in the direction of the other side of the inspection completed seating plate to be operated by receiving the operation signal of the defective button;
In order to move the defective product moved by the defective push cylinder in the other direction, the inspection completed seating plate includes a defective conveyor formed on the inspection plate in the other direction,
The water density inspection process device,
Further comprising a lighting elevating portion formed on the upper portion of the inspection frame so that the operator can elevate and irradiate the illumination according to the working height during the water density inspection,
The lighting elevating part,
Product detection sensor formed on one side of the lighting elevating bar to detect the height of the workpiece;
Lighting elevating guides formed on both sides of the upper inspection frame so that the lighting elevating bar can be smoothly elevated;
Lighting elevation bars formed to be elevating between the lighting elevating guides formed on both sides;
A blind spot detection device manufacturing system including a height cylinder fixed to one side of the lighting lift guide in order to lift the lighting lift bar.
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