CN105929805A - Pole Internet of Things management system - Google Patents
Pole Internet of Things management system Download PDFInfo
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- CN105929805A CN105929805A CN201610472495.7A CN201610472495A CN105929805A CN 105929805 A CN105929805 A CN 105929805A CN 201610472495 A CN201610472495 A CN 201610472495A CN 105929805 A CN105929805 A CN 105929805A
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- 238000004519 manufacturing process Methods 0.000 claims abstract description 44
- 238000005516 engineering process Methods 0.000 claims abstract description 26
- 238000000034 method Methods 0.000 claims abstract description 25
- 238000007405 data analysis Methods 0.000 claims abstract description 24
- 238000007726 management method Methods 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 17
- 238000013499 data model Methods 0.000 claims abstract description 7
- 230000002159 abnormal effect Effects 0.000 claims abstract description 6
- 238000007689 inspection Methods 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 9
- 238000013461 design Methods 0.000 claims description 7
- 238000012360 testing method Methods 0.000 claims description 7
- 238000012423 maintenance Methods 0.000 claims description 5
- 230000003014 reinforcing effect Effects 0.000 claims description 3
- 238000000465 moulding Methods 0.000 claims description 2
- 238000012544 monitoring process Methods 0.000 abstract description 8
- 230000008054 signal transmission Effects 0.000 abstract 1
- 238000012552 review Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 230000008929 regeneration Effects 0.000 description 2
- 238000011069 regeneration method Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000002452 interceptive effect Effects 0.000 description 1
- 238000011835 investigation Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 201000007094 prostatitis Diseases 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a pole Internet of Things management system which comprises a data acquisition module, a data analysis platform, a data transmission module and an alarm module. The data transmission module establishes a closed-loop control system of the data acquisition module, the data analysis platform and the alarm module through a wired or wireless network, so as to realize real-time data and control signal transmission. The data acquisition module comprises an RFID radio frequency identification system and a data acquisition device, and is used for acquiring the parameters of each process in the whole production technology process of a pole and quality inspection data. The data analysis platform is used for analyzing and judging whether the comparison of real-time data acquired by the data acquisition module and a pre-stored data model is abnormal. According to the invention, an Internet of Things technology is used for the first time in the pole manufacture industry to carry out production process monitoring and management; real-time and dynamic monitoring in the pole production process is realized; critical data of the production process can be traced back and regenerated; production errors are prevented; a production process is improved; labor is saved; and the efficiency is improved.
Description
Technical field
The invention belongs to electric pole production management technical field, specific design one electric pole management system for internet of things.
Background technology
As the term suggests electric pole, volume bar of installing electricity lines exactly, comes across each rural area-field-road-street, is the important infrastructure of electric power and communication network.The management system of equipment and equipment room, operation and inter process is lacked at present in electric pole production process, cause being mutually linked by various electric poles production equipment, cannot effectively gather, transmit and monitor in real time the qualitative data of each operation in the production process of electric pole, realize mass data analysis, it is difficult to find that the defect that electric pole exists in process of production, hinders the production technology progress of electric pole；Creation data can not be associated by the most independent equipment with measurement data, it is impossible to finds the mistake that electric pole production process occurs in time, problem can not feed back to research staff or process modification personnel in time simultaneously, cause electric pole security-hidden trouble.
Internet of Things is a kind of dynamic network infrastructure, it has self organization ability, just thing can be realized collaborative and interactive with people's with thing, thing with thing, people under conditions of without artificial assistance intervention, it is referred to as the third wave of information industry, obtains greatly developing and promoting of countries in the world in recent decades.The technology of Internet of things R & D Level of China is in the prostatitis in the world, and research in all fields is all moved ahead, and substantially keeps acting in agreement with other developed countries, and this is that the monitoring management solving electric pole production process provides new solution direction undoubtedly.According to investigation, this technology of Internet of Things is not yet used in electric pole production industry at present, therefore it is contemplated that electric pole production technology overall process is monitored by a kind of management system for internet of things of design, gather every related data, analytical data and timely abnormal alarm, and be convenient to the later stage to electric pole maintenance.
Summary of the invention
In order to solve above-mentioned technical problem, the present invention is achieved by the following technical solutions:
A kind of electric pole management system for internet of things, including data acquisition module, Data Analysis Platform, data transmission module and alarm module, described data transmission module is set up by wired or wireless network and is connected data acquisition module, Data Analysis Platform and the closed-loop control system of alarm module, realize the transmission of real time data and control signal, wherein
Described data acquisition module, including RFID radio-frequency recognition system and data acquisition unit, is used for gathering each working procedure parameter and Quality Checkout Data in electric pole production technology overall process；
Described Data Analysis Platform, prestore every data model of electric pole production technology overall process, judging whether the real time data that data acquisition module is gathered occurs exception with the data model comparison prestored for analyzing, if occurring abnormal, then sending a control signal to alarm module.
The general thought of the present invention is: is set up by wired or wireless network and connects data acquisition module, Data Analysis Platform and the monitoring management system of alarm module, data collecting module collected electric pole produces the device parameter of each operation in overall process, technological parameter, worker information and material information, and the Quality Checkout Data of electric pole finished product, and by these real-time data transmissions to Data Analysis Platform, real time data is analyzed judging by Data Analysis Platform, if occurring abnormal, report to the police to technical staff in time, it is achieved thereby that produce electric pole is dynamic, the function of Real-time Monitor Management.
Additionally, the present invention also provides for following attached technical scheme:
Further, described RFID radio-frequency recognition system includes RFID label tag and rfid interrogator, each electric pole arranges RFID label tag before electric pole produces, the numbering of described RFID label tag is the unique numbering of this electric pole, described rfid interrogator gathers each working procedure duration information, operating personnel's information, material information and mold tooling information and writes information into the RFID label tag of corresponding electric pole, it is established that the one-to-one relationship of electric pole, material, operating personnel and mold tooling.RFID label tag is the most corresponding with electric pole, and records the relevant information data having each operation of this electric pole, it is simple to inquires about data and reviews person liable.
Further, described data acquisition unit includes the data acquisition unit on each production and test equipment and hand-held input terminal, for gathering the technological parameter in fabrication of reinforcing cage, concrete batching, electric pole molding, steam curing, demoulding maintenance and the big operation of finished product detection six and Quality Checkout Data, and transmit to Data Analysis Platform.
Further, the technological parameter of production technology overall process and the data report of quality inspection of each electric pole are also encrypted as data file by described Data Analysis Platform, download for authorized user, and by producing and the RFID label tag of the critical data write electric pole in design parameter, provide data support for downstream user.RFID label tag is dispatched from the factory with electric pole, and until electric pole is ended service life, downstream user can be extracted electric pole in RFID label tag by rfid interrogator and produce and the critical data information of design, including electric pole specifications and models, manufacturer and the date of production etc. so that dates back and regeneration.
Further, described data transmission module includes industrial PC, PLC or FPGA produced or test equipment carries.
Further, described alarm module can use flashing warning light or produce exception computer interface reminding technology personnel in the way of page pop-up.
Compared with prior art, the invention has the beneficial effects as follows:
1, the present invention is that electric pole manufacturing uses technology of Internet of things to carry out producing overall process technique and the monitoring management system of detection first, achieve dynamic to production process, real-time monitoring management, by effectively gathering, transmit and analyze every production and detection data, can be found in time with the quality problems in production process or potential safety hazard and be solved.
2, the present invention uses technology of Internet of things, can be to produce critical data to review and regenerate, each electric pole finished product has dispatched from the factory its unique RFID label tag, have recorded the identity data of this electric pole and produces detection related data, provides powerful guarantee for follow-up electrical network construction and maintenance.
3, the monitoring overall process data of the present invention are all transmitted automatically by network and data platform automatically analyzes, and greatly save manpower and materials, improve efficiency.
Accompanying drawing explanation
Fig. 1 is the principle topological diagram of the present invention.
Detailed description of the invention
Describing the present invention below in conjunction with drawings and Examples, following example explain with invention optimal effectiveness, but these embodiments the restriction of non-invention.
Internet of Things is by the combination of the sensing technology of state of matter Electronic measurement with network information transmission with treatment technology by information sensors such as RF identification (RFID), light detection, magnetic inspection technology, it is connected with the Internet according to fixing agreement, the information of carrying out exchange with communicate, it is achieved Intellisense, Weigh sensor, general fit calculation and intelligent management etc. effect a kind of network.
During the management system of indication of the present invention utilizes this technology to be produced by electric pole exactly, various equipment, instrument, base material and personnel arrange etc. and to combine, it is achieved the intelligent management that electric pole produces.
A kind of electric pole management system for internet of things, including data acquisition module, Data Analysis Platform, data transmission module and alarm module, data transmission module is set up by wired or wireless network and is connected data acquisition module, Data Analysis Platform and the closed-loop control system of alarm module, it is achieved real time data and the transmission of control signal；Data acquisition module, including RFID radio-frequency recognition system and data acquisition unit, is used for gathering each working procedure parameter and Quality Checkout Data in electric pole production technology overall process；Data Analysis Platform, prestore every data model of electric pole production technology overall process, judging whether the real time data that data acquisition module is gathered occurs exception with the data model comparison prestored for analyzing, if occurring abnormal, then sending a control signal to alarm module；Alarm module uses flashing warning light or produces exception computer interface reminding technology personnel in the way of page pop-up.
RFID radio-frequency recognition system includes RFID label tag and rfid interrogator, each electric pole arranges RFID label tag before electric pole produces, the numbering of described RFID label tag is the unique numbering of this electric pole, described rfid interrogator gathers each working procedure duration information, operating personnel's information, material information and mold tooling information and writes information into the RFID label tag of corresponding electric pole, it is established that the one-to-one relationship of electric pole, material, operating personnel and mold tooling.RFID label tag is the most corresponding with electric pole, and records the relevant information data having each operation of this electric pole, it is simple to inquires about data and reviews person liable.
Data acquisition unit includes the data acquisition unit on each production and test equipment and hand-held input terminal, and electric pole mainly includes fabrication of reinforcing cage-concrete batching-big operation of electric pole molding-steam curing-demoulding maintenance-finished product detection six.The system that the present invention provides can detect the performance parameter of each equipment, working condition and technological parameter etc., data acquisition unit that the operation carrying out producing for application apparatus can be carried by equipment or increase data acquisition program for equipment corresponding data are acquired, the operation carrying out producing for non-equipment can manually gather data by hand-held input terminal, and by data transmission module, data are transferred to Data Analysis Platform.
The technological parameter of production technology overall process and the data report of quality inspection of each electric pole are also encrypted as data file by Data Analysis Platform, download for authorized user, and by producing and the RFID label tag of the critical data write electric pole in design parameter, provide data support for downstream user.RFID label tag is dispatched from the factory with electric pole, and until electric pole is ended service life, downstream user can be extracted electric pole in RFID label tag by rfid interrogator and produce and the critical data information of design, including electric pole specifications and models, manufacturer and the date of production etc. so that dates back and regeneration.
The purpose arranging data transmission module is for connection to the module of equipment and instrument and Data Analysis Platform, because some equipment and instruments not necessarily have the advanced processor such as industrial PC, PLC or FPGA, then needs to increase data bussing devices.
Performance data and the test data of the equipment used by electric pole production detection are transferred to Data Analysis Platform, monitoring electric pole production equipment performance by technology of Internet of things by the present invention, analyze electric pole test data, carry out equipment control and electric pole produces and controls.This system achieves the series connection of electric pole production process and is managed collectively, hidden danger and prevention production mistake can be there is by discovering device in time, ensure the quality of production, unique RFID label tag is all set at each electric pole simultaneously, and have recorded the essential information of this electric pole, production information and detection information, powerful guarantee is provided, it is ensured that the trackability of data for follow-up construction and maintenance.
Obviously, above-described embodiment is only used to example of the present invention is clearly described, and not to the restriction implemented.For the those of ordinary skill in described field, can also make other changes in different forms on the basis of the above description.Here without also cannot be to all of embodiment party's formula with exhaustive.And the obvious change thus amplified out or variation still in protection scope of the present invention among.
Claims (6)
1. an electric pole management system for internet of things, it is characterized in that: include data acquisition module, Data Analysis Platform, data transmission module and alarm module, described data transmission module is set up by wired or wireless network and is connected data acquisition module, Data Analysis Platform and the closed-loop control system of alarm module, realize the transmission of real time data and control signal, wherein
Described data acquisition module, including RFID radio-frequency recognition system and data acquisition unit, is used for gathering each working procedure parameter and Quality Checkout Data in electric pole production technology overall process；
Described Data Analysis Platform, prestore every data model of electric pole production technology overall process, judging whether the real time data that data acquisition module is gathered occurs exception with the data model comparison prestored for analyzing, if occurring abnormal, then sending a control signal to alarm module.
A kind of electric pole management system for internet of things the most according to claim 1, it is characterized in that: described RFID radio-frequency recognition system includes RFID label tag and rfid interrogator, each electric pole arranges RFID label tag before electric pole produces, the numbering of described RFID label tag is the unique numbering of this electric pole, described rfid interrogator gathers each working procedure duration information, operating personnel's information, material information and mold tooling information and writes information into the RFID label tag of corresponding electric pole, it is established that the one-to-one relationship of electric pole, material, operating personnel and mold tooling.
A kind of electric pole management system for internet of things the most according to claim 1, it is characterized in that: described data acquisition unit includes the data acquisition unit on each production and test equipment and hand-held input terminal, for gathering the technological parameter in fabrication of reinforcing cage, concrete batching, electric pole molding, steam curing, demoulding maintenance and the big operation of finished product detection six and Quality Checkout Data, and transmit to Data Analysis Platform.
A kind of electric pole management system for internet of things the most according to claim 1, it is characterized in that: the technological parameter of production technology overall process and the data report of quality inspection of each electric pole are also encrypted as data file by described Data Analysis Platform, download for authorized user, and by producing and the RFID label tag of the critical data write electric pole in design parameter, provide data support for downstream user.
A kind of electric pole management system for internet of things the most according to claim 1, it is characterised in that: described data transmission module includes industrial PC, PLC or FPGA produced or test equipment carries.
A kind of electric pole management system for internet of things the most according to claim 1, it is characterised in that: described alarm module uses flashing warning light or produces exception computer interface reminding technology personnel in the way of page pop-up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610472495.7A CN105929805A (en) | 2016-06-24 | 2016-06-24 | Pole Internet of Things management system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610472495.7A CN105929805A (en) | 2016-06-24 | 2016-06-24 | Pole Internet of Things management system |
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| CN105929805A true CN105929805A (en) | 2016-09-07 |
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| CN201610472495.7A Pending CN105929805A (en) | 2016-06-24 | 2016-06-24 | Pole Internet of Things management system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106779493A (en) * | 2017-01-23 | 2017-05-31 | 芜湖天航科技（集团）股份有限公司 | A kind of steel construction produces the data management system of label |
| CN109426719A (en) * | 2017-09-01 | 2019-03-05 | 鸿富锦精密电子(郑州)有限公司 | Device authentication management method and verification management system |
| CN109570842A (en) * | 2018-12-25 | 2019-04-05 | 烟台智工物联科技有限公司 | A kind of weld job management method based on technology of Internet of things |
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2016
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Patent Citations (6)
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106779493A (en) * | 2017-01-23 | 2017-05-31 | 芜湖天航科技（集团）股份有限公司 | A kind of steel construction produces the data management system of label |
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| CN109570842A (en) * | 2018-12-25 | 2019-04-05 | 烟台智工物联科技有限公司 | A kind of weld job management method based on technology of Internet of things |
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Application publication date: 20160907 |