CN105921782A - Automatic drilling machine based on PLC (Programmable Logic Controller) control system - Google Patents
Automatic drilling machine based on PLC (Programmable Logic Controller) control system Download PDFInfo
- Publication number
- CN105921782A CN105921782A CN201610452168.5A CN201610452168A CN105921782A CN 105921782 A CN105921782 A CN 105921782A CN 201610452168 A CN201610452168 A CN 201610452168A CN 105921782 A CN105921782 A CN 105921782A
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- China
- Prior art keywords
- control system
- plc control
- drilling machine
- workbench
- worktable
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23B—TURNING; BORING
- B23B39/00—General-purpose boring or drilling machines or devices; Sets of boring and/or drilling machines
- B23B39/16—Drilling machines with a plurality of working-spindles; Drilling automatons
- B23B39/24—Drilling machines with a plurality of working-spindles; Drilling automatons designed for programme control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0064—Devices for removing chips by using a magnetic or electric field
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q3/00—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine
- B23Q3/02—Devices holding, supporting, or positioning work or tools, of a kind normally removable from the machine for mounting on a work-table, tool-slide, or analogous part
- B23Q3/06—Work-clamping means
- B23Q3/08—Work-clamping means other than mechanically-actuated
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q2703/00—Work clamping
- B23Q2703/02—Work clamping means
- B23Q2703/04—Work clamping means using fluid means or a vacuum
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drilling And Boring (AREA)
Abstract
The invention discloses an automatic drilling machine based on a PLC control system. The key point of the technical scheme is that the automatic drilling machine based on the PLC control system comprises a worktable and a drill bit; a bench clamp for clamping is arranged on the worktable and comprises an upper layer and a lower layer; the upper layer of bench clamp is provided with a drilling hole and is connected with a first cylinder for controlling the drilling hole to be opened or closed; an electromagnetic group is arranged on the worktable; a guide pipe is arranged below the electromagnetic group and is connected with a collecting tank; a screw for controlling the motion of the worktable in X and Y directions is arranged below the worktable; the screw is externally connected with a servo motor for controlling the screw to rotate; the automatic drilling machine also comprises the PLC control system; the PLC control system is used for controlling the worktable and the bench clamp to move. During specific machining, the electromagnetic group is powered on to generate a magnetic force, so the electromagnetic group is capable of generating magnetic attraction on iron scraps, redundant iron scraps generated by machining are attracted to the two sides of the worktable and are guided into the collecting tank, and thus an automatic clearing effect is achieved.
Description
Technical field
The present invention relates to a kind of drilling machine, more specifically, it relates to a kind of automatization based on PLC control system drilling machine.
Background technology
Drilling machine refers to mainly process on workpiece the lathe in hole with drill bit.Generally bit is main motion, and drill bit moves axially as feed motion.Drilling machine simple in construction, machining accuracy is relatively low, can holes drilled through, blind hole, change special tool, can expand, spot-facing, ream or carry out the processing such as tapping.In the course of processing, workpiece is motionless, allows cutter move, and by center cutter alignment hole center, and makes cutter rotate (main motion).
At present, drilling machine disclosed on market, when processing irony product, owing to workpiece material is more crisp, the iron filings of generation easily splash, and easily form iron filings accumulation at bore inner, cause machining accuracy impacted, further cause the abrasion aggravation of drill bit simultaneously.
Summary of the invention
The deficiency existed for prior art, it is an object of the invention to provide automatization based on the PLC control system drilling machine of a kind of easy cleaning iron filings.
For achieving the above object, the technical scheme is that a kind of automatization based on PLC control system drilling machine, including workbench and drill bit, described workbench is provided with the bench vice for clamping；Described bench vice includes that upper and lower two-layer, upper strata bench vice are provided with boring, and upper strata bench vice connects the first cylinder controlling its keying；Described workbench is provided with electromagnetism group, and described electromagnetism group has guide pipe, and described guide pipe connects collecting tank；Described workbench has and controls its X, the leading screw of Y-direction motion, and described leading screw is externally connected with and controls its servomotor rotated；Also including PLC control system, described PLC control system controls workbench and bench vice motion.
The present invention is further arranged to: described PLC control system includes keystroke handling module, display module, automatic processing module, jerk module, counting module.
The present invention is further arranged to: described display module includes: control interface, storage interface, automatic factory interface.
The present invention is further arranged to: described PLC control system is provided with scram button, and scram button controls the operation of drill bit under free position and stops.
The present invention is further arranged to: described lower floor bench vice is provided with sensor, and described sensor connection PLC control system, described PLC control system is provided with the display screen of the numerical value for showing sensor.
The present invention is further arranged to: described sensor controls the unlatching of counting module, and described drill bit controls the counting of counting module.
The present invention is further arranged to: described electromagnetism group includes conductive winding and iron core, the end of described iron core is provided with for collecting iron filings the protective cover separated, described protective trough is inverted cone, described protective cover is arranged towards a side opening of drill bit, and described conductive winding is controlled its connecting and disconnecting of the circuit by PLC control system.
The present invention is further arranged to: described workbench is provided with fixed plate, and described fixed plate is provided with the second cylinder, and described second cylinder connects fixed block flexible up and down.
nullCompared with prior art，It is an advantage of the current invention that: after workpiece is placed into workbench correct position，Workbench is controlled by PLC control system，Realize the auto-feed of workpiece，Prevent manual operation from accidentally injuring，Realized preliminary fixing by bench vice clamping，The second cylinder on fixed block controls to realize fixing after it stretches downwards，Specifically adding man-hour，Owing to the energising of electromagnetism group creates magnetic force，Therefore electromagnetism group creates magnetic force attraction to iron filings，Unnecessary processing iron filings are attracted to workbench both sides，And collecting tank can be transported downwards by guide pipe，Realization recycles，The conductive winding energising situation of its electromagnetism group can be controlled in use by PLC control system，When conductive winding is energized，Start on it to collect iron filings，After conductive winding power-off，The iron filings collected on it are fallen by action of gravity，It is arranged as required to the power-off spacing frequency that is properly energized，Realize the optimization of cleaning automatically.
Accompanying drawing explanation
Fig. 1 is the three-dimensional view of the embodiment of the present invention；
Fig. 2 is the three-dimensional view of the embodiment of the present invention；
Fig. 3 is the three-dimensional view of the embodiment of the present invention；
Fig. 4 is the partial view A of Fig. 3；
Fig. 5 is the principle modules block diagram of the embodiment of the present invention.
Reference: 1, workbench；11, electromagnetism group；111, conductive winding；112, iron core；113, protective cover；12, guide pipe；13, collecting tank；14, fixed plate；141, the second cylinder；142, fixed block；2, drill bit；3, bench vice；31, boring；32, the first cylinder；4, leading screw；5, servomotor；6, PLC control system；61, scram button；62, display screen.
Detailed description of the invention
Referring to figs. 1 through Fig. 5, the embodiment of the present invention is described further.
A kind of automatization based on PLC control system drilling machine, including workbench 1 and drill bit 2, workbench 1 is provided with the bench vice 3 for clamping；Bench vice 3 includes upper and lower two-layer; upper strata bench vice 3 is provided with boring 31; drill bit 2 is operationally processed further through boring 31 realization; achieve the safeguard protection adding drill bit in man-hour 2; upper strata bench vice 3 connects the first cylinder 32 controlling its keying; realizing clamping by the spacing adjusting both sides bench vice 3, holding area is relatively big, and fixed effect is preferable；In order to realize automatic scrap iron cleaning, the purpose preventing drill bit 2 to be stuck in work piece, electromagnetism group 11 it is additionally arranged on workbench 1, electromagnetism group 11 has guide pipe 12, and guide pipe 12 connects collecting tank 13, and electromagnetism group 11 is lower in working order produces bigger magneticaction, captivation for iron filings is bigger, can carry out iron filings in time attracting to collect, then the machining accuracy of drill bit 2 is guaranteed, and on drill bit 2, iron filings are less, abrasion for drill bit 2 also decreases；Workbench 1 has and controls its X, the leading screw 4 of Y-direction motion, article two, leading screw 4 transmission realizes the multiple directions translation of workbench 1, leading screw 4 is externally connected with and controls its servomotor 5 rotated, and also includes that PLC control system 6, PLC control system 6 control workbench 1 and bench vice 3 moves；Owing to have employed servomotor 5, often receive 5 one step pitch angles of a pulse signal correspondence servomotor, control effect stability, the step pitch angle turned in unit-pulse signal is identical, corresponding workbench 1 translation distance is small and accurate, and frequency can be controlled by PLC control system 6, it is achieved the change of overall operation speed, convenient fast feed or exit；The conductive winding 111 of its electromagnetism group 11 can be controlled by PLC control system 6 in use to be energized situation, when conductive winding 111 is energized, start on it to attract to collect iron filings, iron filings for producing in the course of processing can be collected by automatic suction, after conductive winding 111 power-off, the iron filings collected on it are dropped to collecting tank 13 by action of gravity, are arranged as required to the power-off spacing frequency that is properly energized, it is achieved the effect of the optimization of cleaning automatically.
PLC control system 6 includes keystroke handling module, display module, automatic processing module, jerk module, counting module；The wherein namely corresponding instruction effect of some buttons of key-press module, often return a key value to PLC control system 6 by after next button, key value is made corresponding reaction according to current state in which by PLC control system 6, achieve the effect of more conveniently man-machine interaction, and button is easy to operate, the concrete condition of drill bit 2 can be observed when operation simultaneously, prevent the generation of fortuitous event.
Preferably, display module includes: control interface, storage interface, automatic factory interface；nullEach interface is corresponding to each duty，But it is not limited to only these duties，It is introduced into control interface in default situations，The information realizing integrated operation by controlling state corresponding to interface is fed back，Including relative coordinate、Absolute coordinate、The amount of feeding、Feed speed etc.，The storage of Working position is realized at storage interface，Needing repeatedly to process the occasion of same workpiece，Use the mode of circulation processing automatically，Namely complete to store record before the most complete operation and after terminating，This record information is fed back in time under storage interface，Storage interface can show and record the data of multiple automatic processing，Conveniently recall and process，When automatic factory interface is corresponding，Corresponding part direction operation press key locking，After automatically machining, button unlocks，Avoid use automatically to add layman's maloperation in man-hour and cause drilling machine to damage.
Preferably, PLC control system 6 is provided with scram button 61, and scram button 61 controls the operation of drill bit 2 under free position and stops；In various heavy-duty machines equipment; abnormal human body generation is injured of machine is avoided to be required for using the eye-catching scram button 61 being different from other cases; whole transmission and program stopped can be made after any state presses scram button 61 to run, to reach the effect of safeguard protection.
nullPreferably，Lower floor's bench vice 3 is provided with sensor，Sensor connection PLC control system 6，PLC control system 6 is provided with the display screen 62 of the pressure value for showing sensor，Pressure transducer can feed back the pressure condition adding man-hour at present in time，Operationally，First will be placed steadily by workpiece，Before workbench 1 is movable, drilling machine does not works，The force value of PLC control system 6 this state of default record is F1，And bench vice 3 is fixing start to process before the force value of record be F2，By the PLC control system 6 pressure value analysis to pressure transducer，Obtain clamping force F3=F2-F1，Therefore the concrete numerical value of clamping force becomes visualization，The proper grip effect of clamping force is ensured with this，Have more intelligent compared to traditional directly fixing，When clamping force exceedes certain numerical value，PLC control system 6 is automatically stopped the further clipping operation of workpiece.
Preferably, sensor controls the unlatching of counting module, and drill bit 2 controls the counting of counting module；Specific algorithm is, sensor carries out transition between states after receiving the change of chucking power, status indication position is for be become 1 from 0, the most now the labelling of counting module changes opening into, do not count under non-opening, now, drill bit 2 achieves stored counts in a complete path length difference, also be equivalent to hole the accumulation of 31 numbers, when batch machining, this counting facilitates relevant staff to carry out real-time statistics, alleviates work burden, precise and high efficiency simultaneously, it is to avoid the error of artificial counting.
As shown in Figure 4, electromagnetism group 11 includes conductive winding 111 and iron core 112, conductive winding 111 is wrapped on iron core 112, conductive winding 111 is controlled its connecting and disconnecting of the circuit by PLC control system 6, after wire winding is energized, the magnetic force of iron core 112 is greatly increased, realize the effect that magnetic force attracts, the end of iron core 112 is provided with for collecting iron filings the protective cover 113 separated, the quantity of iron filings is more, protective cover 113 prevents iron filings to be directly adsorbed to after being attracted in electromagnetism group 11 produce frictional impact, protective trough is inverted cone-shaped structure, protective cover 113 is arranged towards a side opening of drill bit 2；Therefore protective cover 113 has bigger opening; this hatch frame ensure that the protection domain of safeguard structure; the collection space simultaneously realized is bigger; on the other hand; after the iron filings collected are attracted by the opening of inverted cone, iron filings are not horizontal horizontal state; after conductive winding 111 power-off; magneticaction is not enough to the adsorption continuing to support iron filings; namely under the guiding of action of gravity, iron filings can skid off from opening; import collecting tank 13 by guide pipe 12 the most again, in collecting tank 13, collect unnecessary iron filings realize recycling.
Preferably, workbench 1 is provided with fixed plate 14, fixed plate 14 is provided with the second cylinder 141, second cylinder 141 connects fixed block 142 flexible up and down, the keying of the second cylinder 141 is controlled by PLC control system 6 equally, therefore, when operation, the scaling operation of fixed block 142 is namely achieved by PLC control system 6, the fixing of work piece is realized after being stretched downwards by fixed block 142, coordinate with bench vice 3 that to achieve multiaspect multi-faceted fixing, reached preferable fixed effect, it is ensured that add the stability in man-hour.
The above is only the preferred embodiment of the present invention, and protection scope of the present invention is not limited merely to above-described embodiment, and all technical schemes belonged under thinking of the present invention belong to protection scope of the present invention.It should be pointed out that, for those skilled in the art, some improvements and modifications without departing from the principles of the present invention, these improvements and modifications also should be regarded as protection scope of the present invention.
Claims (8)
1. automatization based on a PLC control system drilling machine, including workbench and drill bit, is characterized in that:
Described workbench is provided with the bench vice for clamping；
Described bench vice includes that upper and lower two-layer, upper strata bench vice are provided with boring, and upper strata bench vice connects the first cylinder controlling its keying；
Described workbench is provided with electromagnetism group, and described electromagnetism group has guide pipe, and described guide pipe connects collecting tank；
Described workbench has and controls its X, the leading screw of Y-direction motion, and described leading screw is externally connected with and controls its servomotor rotated；
Also including PLC control system, described PLC control system controls workbench and bench vice motion.
A kind of automatization based on PLC control system the most according to claim 1 drilling machine, is characterized in that: described PLC control system includes keystroke handling module, display module, automatic processing module, jerk module, counting module.
A kind of automatization based on PLC control system the most according to claim 2 drilling machine, is characterized in that: described display module includes: control interface, storage interface, automatic factory interface.
A kind of automatization based on PLC control system the most according to claim 2 drilling machine, is characterized in that: described PLC control system is provided with scram button, and scram button controls the operation of drill bit under free position and stops.
A kind of automatization based on PLC control system the most according to claim 2 drilling machine, is characterized in that: described lower floor bench vice is provided with sensor, and described sensor connection PLC control system, described PLC control system is provided with the display screen of the numerical value for showing sensor.
A kind of automatization based on PLC control system the most according to claim 5 drilling machine, is characterized in that: described sensor controls the unlatching of counting module, and described drill bit controls the counting of counting module.
A kind of automatization based on PLC control system the most according to claim 1 drilling machine, it is characterized in that: described electromagnetism group includes conductive winding and iron core, the end of described iron core is provided with for collecting iron filings the protective cover separated, described protective trough is inverted cone, described protective cover is arranged towards a side opening of drill bit, and described conductive winding is controlled its connecting and disconnecting of the circuit by PLC control system.
A kind of automatization based on PLC control system the most according to claim 1 drilling machine, is characterized in that: described workbench is provided with fixed plate, and described fixed plate is provided with the second cylinder, and described second cylinder connects fixed block flexible up and down.
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| CN201610452168.5A CN105921782B (en) | 2016-06-21 | 2016-06-21 | A kind of automation drilling machine based on PLC control system |
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| CN201610452168.5A CN105921782B (en) | 2016-06-21 | 2016-06-21 | A kind of automation drilling machine based on PLC control system |
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| CN105921782B CN105921782B (en) | 2017-10-20 |
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Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106493405A (en) * | 2016-12-26 | 2017-03-15 | 郑州艾莫弗信息技术有限公司 | A kind of steel plate processing boring machine of accurate adjustment |
| CN106734532A (en) * | 2016-12-08 | 2017-05-31 | 无锡市彩云机械设备有限公司 | A kind of punch device of iron plate |
| CN107065617A (en) * | 2017-05-11 | 2017-08-18 | 广东创新科技职业学院 | A kind of plant equipment guard system |
| CN107243776A (en) * | 2017-07-13 | 2017-10-13 | 台山市仁丰五金电器有限公司 | Numerically controlled machine with cleaning mechanism |
| CN107838466A (en) * | 2017-10-20 | 2018-03-27 | 尤秀仕 | A kind of antitheft door digital control hole drilling processing machine |
| CN107900768A (en) * | 2017-11-14 | 2018-04-13 | 江苏万力生物科技有限公司 | A kind of drilling machine of safe and convenient low noise |
| CN107976376A (en) * | 2017-12-22 | 2018-05-01 | 郑州中南杰特超硬材料有限公司 | A kind of cBN/ diamond intensities Apparatus for Impacting at low-temp control system |
| CN108274033A (en) * | 2018-02-10 | 2018-07-13 | 合肥博均制冷配件有限公司 | A kind of full-automatic current divider punch device of robot double-station 4 |
| CN109542073A (en) * | 2018-12-29 | 2019-03-29 | 西安精雕软件科技有限公司 | A kind of one key on-line control method of engraving center |
| CN109590513A (en) * | 2018-11-20 | 2019-04-09 | 湖州市汇诚船用敷料有限公司 | A kind of perforating press for metal tube |
| CN110695402A (en) * | 2019-10-24 | 2020-01-17 | 湖州勤立防护设备有限公司 | Drilling equipment for civil air defense |
| CN111168106A (en) * | 2020-01-10 | 2020-05-19 | 林惜慧 | Intelligent processing device for truck bottom plate |
| CN111745172A (en) * | 2020-06-03 | 2020-10-09 | 广州市淞滨工程技术有限公司 | Perforating device with counting early warning function |
| CN113325798A (en) * | 2021-07-08 | 2021-08-31 | 宜科(天津)电子有限公司 | Sensor data processing system |
| CN113441749A (en) * | 2021-08-30 | 2021-09-28 | 徐州艾奇川自动化设备有限公司 | Numerical control drilling machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106734532A (en) * | 2016-12-08 | 2017-05-31 | 无锡市彩云机械设备有限公司 | A kind of punch device of iron plate |
| CN106493405A (en) * | 2016-12-26 | 2017-03-15 | 郑州艾莫弗信息技术有限公司 | A kind of steel plate processing boring machine of accurate adjustment |
| CN107065617A (en) * | 2017-05-11 | 2017-08-18 | 广东创新科技职业学院 | A kind of plant equipment guard system |
| CN107243776A (en) * | 2017-07-13 | 2017-10-13 | 台山市仁丰五金电器有限公司 | Numerically controlled machine with cleaning mechanism |
| CN107838466A (en) * | 2017-10-20 | 2018-03-27 | 尤秀仕 | A kind of antitheft door digital control hole drilling processing machine |
| CN107900768A (en) * | 2017-11-14 | 2018-04-13 | 江苏万力生物科技有限公司 | A kind of drilling machine of safe and convenient low noise |
| CN107976376A (en) * | 2017-12-22 | 2018-05-01 | 郑州中南杰特超硬材料有限公司 | A kind of cBN/ diamond intensities Apparatus for Impacting at low-temp control system |
| CN108274033A (en) * | 2018-02-10 | 2018-07-13 | 合肥博均制冷配件有限公司 | A kind of full-automatic current divider punch device of robot double-station 4 |
| CN109590513A (en) * | 2018-11-20 | 2019-04-09 | 湖州市汇诚船用敷料有限公司 | A kind of perforating press for metal tube |
| CN109542073A (en) * | 2018-12-29 | 2019-03-29 | 西安精雕软件科技有限公司 | A kind of one key on-line control method of engraving center |
| CN109542073B (en) * | 2018-12-29 | 2020-09-22 | 西安精雕软件科技有限公司 | One-key on-line control method for engraving center |
| CN110695402A (en) * | 2019-10-24 | 2020-01-17 | 湖州勤立防护设备有限公司 | Drilling equipment for civil air defense |
| CN111168106A (en) * | 2020-01-10 | 2020-05-19 | 林惜慧 | Intelligent processing device for truck bottom plate |
| CN111745172A (en) * | 2020-06-03 | 2020-10-09 | 广州市淞滨工程技术有限公司 | Perforating device with counting early warning function |
| CN113325798A (en) * | 2021-07-08 | 2021-08-31 | 宜科(天津)电子有限公司 | Sensor data processing system |
| CN113441749A (en) * | 2021-08-30 | 2021-09-28 | 徐州艾奇川自动化设备有限公司 | Numerical control drilling machine |
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| CN105921782B (en) | 2017-10-20 |
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