CN107065617A - A kind of plant equipment guard system - Google Patents
A kind of plant equipment guard system Download PDFInfo
- Publication number
- CN107065617A CN107065617A CN201710329765.3A CN201710329765A CN107065617A CN 107065617 A CN107065617 A CN 107065617A CN 201710329765 A CN201710329765 A CN 201710329765A CN 107065617 A CN107065617 A CN 107065617A
- Authority
- CN
- China
- Prior art keywords
- protective cover
- plant equipment
- magnet
- guard system
- clamping apparatus
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
- B23Q11/0064—Devices for removing chips by using a magnetic or electric field
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/08—Protective coverings for parts of machine tools; Splash guards
Abstract
The present invention relates to Industrial Metal manufacture field, and in particular to a kind of plant equipment guard system.A kind of plant equipment guard system, including clamping apparatus, around clamping apparatus protective cover and for monitoring system inner case and implement control supervising device, the clamping apparatus includes the manipulator for clamping metal and the motor for driving manipulator, and the clamping apparatus is located at the middle position of the system；The middle part of the protective cover is provided with magnet, and the magnet is close to the inwall of the protective cover；Chip area is additionally provided with below the protective cover.It is an object of the invention to provide a kind of plant equipment guard system, the present invention can sputter the metal fillings come to processing and be collected, and prevent metal fillings from splashing in the dead angle of equipment, reduce the residual of metal fillings in a device.
Description
Technical field
The present invention relates to Industrial Metal manufacture field, and in particular to a kind of plant equipment guard system.
Background technology
At present, under the overall situation that can only be manufactured, the processing of metal is particularly important.Metal in process, metal fillings
And coolant run at high speed machine effect under splashes, molten metal also have chemical property, in the course of time, metal fillings and
Coolant can be piled into dirt around equipment, cause equipment needs often to be cleaned, but at some dead angles of equipment very
Hardly possible is cleaned, and time length can be to the accuracy of manufacture of equipment, life-span, rigidity and stability, and especially need to finish is big
Type equipment causes very big influence.
The content of the invention
It is anti-it is an object of the invention to provide a kind of plant equipment in order to overcome shortcoming and defect present in prior art
Protecting system, the present invention can sputter the metal fillings come to processing and be collected, and prevent metal fillings and coolant from splashing to equipment
Dead angle in, reduce metal fillings residual in a device.
The present invention is realized by following technology：
A kind of plant equipment guard system, including clamping apparatus, around the protective cover of clamping apparatus and in monitoring system
Portion's situation and the supervising device for implementing control, the clamping apparatus include being used to clamp the manipulator of metal and for driving machinery
The motor of hand, the clamping apparatus is located at the middle position of the system；The middle part of the protective cover is provided with magnet, the magnet
It is close to the inwall of the protective cover；Chip area is additionally provided with below the protective cover.
Wherein, flexible rubber hose is arranged with outside the magnet, the flexible rubber hose is close to the inwall of protective cover.
Wherein, the upper side and lower side of the flexible rubber hose is placed with through hole, the shape of the through hole successively perpendicular to horizontal plane
For circle.
Wherein, the quantity of the through hole is 20 to 100.
Wherein, the material of the flexible rubber hose is PVC materials.
Wherein, the supervising device includes controller and inductor, and the controller is used to control clamping apparatus and magnet
Switch, the inductor is in the protective cover and above magnet, the controller and inductor, clamping apparatus, magnet
It is electrically connected with.
Wherein, the quantity of the inductor is two, and the inductor is located at the both sides of protective cover.
Wherein, the inner wall surface of the protective cover scribbles corrosion-inhibiting coating.
Wherein, the magnet is electromagnet.
Beneficial effects of the present invention：
The middle plant equipment guard system of the present invention, the clamping apparatus conducting of the system has gas current, due to electrostatic effect, gold
Category bits splash outward encloses positive charge or negative electrical charge；Magnet around clamping apparatus can produce magnetic field, in electromagnetic induction
Under effect, metal fillings can be suspended in magnetic field（That is guard plot）In, it can concentrate and deposit through metal fillings after a while, finally in weight
Voluntarily fall in the presence of power, it is therefore prevented that metal fillings is deposited into dirt on equipment dead angle, and then avoids dirt from influenceing equipment
The accuracy of manufacture, life-span, rigidity and stability.
Brief description of the drawings
Using accompanying drawing, the invention will be further described, but the embodiment in accompanying drawing does not constitute any limit to the present invention
System, for one of ordinary skill in the art, on the premise of not paying creative work, can also be obtained according to the following drawings
Other accompanying drawings.
Fig. 1 is overall structure diagram of the invention.
Fig. 2 is the partial schematic diagram of the magnet, flexible rubber hose and through hole of the present invention.
Fig. 3 is Distribution of Magnetic Field space schematic diagram of the invention.
Reference
Clamping apparatus -- 1, motor -- 11, manipulator -- 12, magnet -- 2, protective cover -- 3, flexible rubber hose -- 4, through hole -- 5, monitoring
Device -- 6, controller -- 61, inductor -- 62, chip area -- 7.
Embodiment
Illustrate embodiments of the present invention below by way of specific instantiation, those skilled in the art can be by this specification
Disclosed content understands other advantages and effect of the present invention easily.The present invention can also pass through specific realities different in addition
The mode of applying is embodied or practiced, the various details in this specification can also based on different viewpoints with application, without departing from
Various modifications or alterations are carried out under the spirit of the present invention.
It should be noted that structure, ratio, size depicted in this specification institute accompanying drawings etc., only to coordinate
Content disclosed in bright book, so that those skilled in the art understands and reads, is not limited to the enforceable limit of the present invention
Fixed condition, therefore do not have technical essential meaning, the modification of any structure, the change of proportionate relationship or the adjustment of size, not
Under influence effect of the invention that can be generated and the purpose that can reach, it all should still fall and be obtained in disclosed technology contents
In the range of covering.Meanwhile, it is cited such as " on ", " under ", "left", "right", " centre " and " one " etc. in this specification
Term, is merely convenient to understanding for narration, and is not used to limit enforceable scope of the invention, the change of its relativeness or
Adjustment, under without essence change technology contents, when being also considered as enforceable category of the invention.
As shown in Figure 1 to Figure 3, a kind of plant equipment guard system, including clamping apparatus 1, preventing around clamping apparatus 1
Shield 3 and for monitoring system inner case and implement control supervising device 6, clamping apparatus 1 include be used for clamp metal
Manipulator 11 and the motor 12 for driving manipulator；During processing, motor 12 starts, and driving manipulator 11 clamps metal, and
By applying certain ion voltage on clamping apparatus 1 so that the conducting of manipulator 1 has gas current；Metal is set by processing
Standby processing is obtained and splashed outward, and clamping apparatus is located at the middle position of the system, and the middle position is metalworking zone
Domain, the source of metal fillings mainly comes from the region, makes splashing region of the metal fillings in protective cover 3 tend to be evenly distributed；
Coolant is needed to use in the process of metal, and coolant has certain humidity, in different humidity, is in humidity
Apply 110V or 70HZ voltage during 45%-60%, when humidity is in 60%-85% if apply 220V or 60HZ voltage；
Due to electrostatic effect, metal fillings and coolant enclose positive charge or negative electrical charge in the presence of gas current, typically in roughing
When, the size of metal fillings is 6.8mm-9.3mm, and metal fillings now encloses the time of positive charge or negative electrical charge for 1.7s-
2.1s；In finishing, the size of metal fillings is 3.2mm-6.3mm, and metal fillings now encloses positive charge or negative electrical charge
Time is 0.8s-1.6s；Enclosing the metal fillings and coolant of electrostatic can then splash away.
The system also includes the magnet 2 located at the middle part of protective cover 3, because electromagnet can be according to the difference of actual conditions
The size in magnetic field is adjusted, therefore the magnet 2 in the present embodiment uses electromagnet, applying a field to the magnet 2 answers voltage to make
Obtaining the conducting in magnet 2 has an induced current, and produces magnetic field, due to electromagnetic induction, encloses the metal of positive charge or negative electrical charge
Consider to be worth doing and identical charges repel each other phenomenon is produced in the presence of the magnetic field that magnet 2 is produced so that the metal fillings is suspended in magnetic field, due to this reality
The magnet 2 applied in example is electromagnet, in order to avoid having metal fillings and coolant to drop on electromagnet, therefore is arranged outside magnet 2
There is flexible rubber hose 4, the material of flexible rubber hose 4 employs corrosion-resistant and firm and durable PVC materials, and allows flexible rubber hose 4 to be close to protection
Corrosion-inhibiting coating is also coated with the inwall of cover 3, the inwall of protective cover 3, prevents metal fillings and coolant from depositing and corroding on inwall
Protective cover 3；The upper side and lower side of flexible rubber hose 4 is placed with through hole 5 perpendicular to horizontal plane successively, in order to allow magnetic field can be with preferable
Effect is dissipated into exterior space, and the shape of through hole is designed to circular, and the quantity of through hole is 20 to 100, is less than or greatly
Being evenly distributed for magnetic field can be influenceed in this numerical value；The magnetic field that electromagnet is produced is dissipated into exterior space by through hole 5, forms one
Individual vertical magnetic field；In the case where ion voltage is certain, the big of field induced current is determined by the size and generation area of metal fillings
It is small, drawn by experiment：In metal fillings generation area between 6.25cm2-900cm2, field induced current is 1.6A-2.1A；If metal
Generation area is considered to be worth doing in 0.1m2-0.8m2, field induced current is 2.1A-2.8A；If metal fillings generation area occurs in 1.3m2-2.3m
2, field induced current is 2.6-3.8A, if the size of metal fillings is larger or metal fillings is more, can utilize coil work(according to actual conditions
Field can be adjusted to answer voltage swing to realize the effect of guard system, according to experiment test, the height of protective cover should be not less than
1.5m.During work, the difference between current of field induced current is+- 0.23A.
In the present embodiment, the system also includes protective cover 3, and protective cover 3 is enclosed outside clamping apparatus 1, passes through protective cover 3
Stop that unnecessary metal fillings splashes to equipment periphery, metal fillings is deposited in magnetic field, and after metal fillings reaches constant weight
Voluntarily fall in the presence of gravity；Chip area 7 is installed in the lower section of protective cover 3, the gold voluntarily fallen is conveniently collected and clear up
Category bits, and in order to allow collecting effect more preferably, allow the cross-sectional area of chip area to be more than the cross-sectional area of protective cover；And for
The metal fillings of electrostatic, the ion wind that can be sent by static removal equipment, which is made a return journey, to be destaticed, and is prevented because electrostatic accumulation is excessive and produces
It is dangerous.
In the present embodiment, supervising device 6 includes controller 61 and inductor 62, and equivalent to one remote control of controller 61 is simultaneously
It is electrically connected with inductor 62, clamping apparatus 1, magnet 2；Inductor 62 is in protective cover 3 and positioned at the top of magnet 2, sense
Device 62 is answered to mainly use metal sensor, the quantity of inductor 62 is two, and is symmetrically set in the both sides of protective cover 3, to metal
Sensing it is sensitiveer comprehensively；When metal sensor has detected metal fillings, then automatic start guard system（Set in clamping
Apply gas current on standby 1 and magnet 2 is sent magnetic field）, the metal fillings and coolant sputtered to processing handle；When
Equipment can realize brake hard when being in an emergency by the scram button in controller 61, prevent guard system to be damaged.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than to present invention guarantor
The limitation of scope is protected, although being explained with reference to preferred embodiment to the present invention, one of ordinary skill in the art should
Work as understanding, technical scheme can be modified or equivalent substitution, without departing from the reality of technical solution of the present invention
Matter and scope.
Claims (9)
1. a kind of plant equipment guard system, it is characterised in that：Including clamping apparatus, around the protective cover and use of clamping apparatus
In monitoring system inner case and implement control supervising device, the clamping apparatus include be used for clamp metal manipulator and
Motor for driving manipulator, the clamping apparatus is located at the middle position of the system；The middle part of the protective cover is provided with
Magnet, the magnet is close to the inwall of the protective cover；Chip area is additionally provided with below the protective cover.
2. a kind of plant equipment guard system according to claim 1, it is characterised in that：Flexible glue is arranged with outside the magnet
Pipe, the flexible rubber hose is close to the inwall of protective cover.
3. a kind of plant equipment guard system according to claim 2, it is characterised in that：The upside of the flexible rubber hose is with
Side is placed with through hole successively perpendicular to horizontal plane, and the through hole is shaped as circle.
4. a kind of plant equipment guard system according to claim 3, it is characterised in that：The quantity of the through hole be 20 to
100.
5. a kind of plant equipment guard system according to claim 2, it is characterised in that：The material of the flexible rubber hose is
PVC materials.
6. a kind of plant equipment guard system according to claim 1, it is characterised in that：The supervising device includes control
Device and inductor, the controller are used for the switch for controlling clamping apparatus and magnet, and the inductor is located at the interior simultaneously position of protective cover
Above magnet, the controller is electrically connected with inductor, clamping apparatus, magnet.
7. a kind of plant equipment guard system according to claim 6, it is characterised in that：The quantity of the inductor is
Two, the inductor is symmetrically set in the both sides of protective cover.
8. a kind of plant equipment guard system according to claim 1, it is characterised in that：The inner wall surface of the protective cover
Scribble corrosion-inhibiting coating.
9. a kind of plant equipment guard system according to claim 1, it is characterised in that：The magnet is electromagnet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710329765.3A CN107065617A (en) | 2017-05-11 | 2017-05-11 | A kind of plant equipment guard system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710329765.3A CN107065617A (en) | 2017-05-11 | 2017-05-11 | A kind of plant equipment guard system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107065617A true CN107065617A (en) | 2017-08-18 |
Family
ID=59596663
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710329765.3A Pending CN107065617A (en) | 2017-05-11 | 2017-05-11 | A kind of plant equipment guard system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107065617A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111872734A (en) * | 2020-07-31 | 2020-11-03 | 周书全 | High-precision lathe for optical axis machining |
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| CN203109705U (en) * | 2013-03-15 | 2013-08-07 | 张春燕 | Modified metal-cutting machine tool |
| CN203712063U (en) * | 2014-02-21 | 2014-07-16 | 常州常创电气科技有限公司 | Electromagnetic type cleaning device for iron filings |
| CN204657946U (en) * | 2015-05-06 | 2015-09-23 | 中建三局第二建设工程有限责任公司 | A kind of Metal Cutting Machine Tool |
| CN105252316A (en) * | 2015-11-30 | 2016-01-20 | 苏州众捷汽车零部件有限公司 | Clamp with electromagnet |
| CN205217706U (en) * | 2015-12-29 | 2016-05-11 | 傅锦婷 | Automatic pay -off and can collect clastic punch press |
| CN205253210U (en) * | 2015-12-15 | 2016-05-25 | 山东远大锅炉配件制造有限公司 | Special steel smear metal breaker |
| CN105921782A (en) * | 2016-06-21 | 2016-09-07 | 金锢电气有限公司 | Automatic drilling machine based on PLC (Programmable Logic Controller) control system |
-
2017
- 2017-05-11 CN CN201710329765.3A patent/CN107065617A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203109705U (en) * | 2013-03-15 | 2013-08-07 | 张春燕 | Modified metal-cutting machine tool |
| CN203712063U (en) * | 2014-02-21 | 2014-07-16 | 常州常创电气科技有限公司 | Electromagnetic type cleaning device for iron filings |
| CN204657946U (en) * | 2015-05-06 | 2015-09-23 | 中建三局第二建设工程有限责任公司 | A kind of Metal Cutting Machine Tool |
| CN105252316A (en) * | 2015-11-30 | 2016-01-20 | 苏州众捷汽车零部件有限公司 | Clamp with electromagnet |
| CN205253210U (en) * | 2015-12-15 | 2016-05-25 | 山东远大锅炉配件制造有限公司 | Special steel smear metal breaker |
| CN205217706U (en) * | 2015-12-29 | 2016-05-11 | 傅锦婷 | Automatic pay -off and can collect clastic punch press |
| CN105921782A (en) * | 2016-06-21 | 2016-09-07 | 金锢电气有限公司 | Automatic drilling machine based on PLC (Programmable Logic Controller) control system |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111872734A (en) * | 2020-07-31 | 2020-11-03 | 周书全 | High-precision lathe for optical axis machining |
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| Date | Code | Title | Description |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20170818 |