CN105919490A - Method for producing tablecloth by virtue of waste textiles - Google Patents
Method for producing tablecloth by virtue of waste textiles Download PDFInfo
- Publication number
- CN105919490A CN105919490A CN201610276910.1A CN201610276910A CN105919490A CN 105919490 A CN105919490 A CN 105919490A CN 201610276910 A CN201610276910 A CN 201610276910A CN 105919490 A CN105919490 A CN 105919490A
- Authority
- CN
- China
- Prior art keywords
- carry out
- tablecloth
- cotton
- liquid
- hour
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000004753 textile Substances 0.000 title claims abstract description 42
- 239000002699 waste material Substances 0.000 title claims abstract description 36
- 238000004519 manufacturing process Methods 0.000 title abstract description 4
- 239000007788 liquid Substances 0.000 claims abstract description 44
- 229920000742 Cotton Polymers 0.000 claims abstract description 29
- 239000000835 fiber Substances 0.000 claims abstract description 26
- 238000000855 fermentation Methods 0.000 claims abstract description 24
- 230000004151 fermentation Effects 0.000 claims abstract description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 22
- 239000004744 fabric Substances 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 14
- 230000001954 sterilising effect Effects 0.000 claims abstract description 6
- 239000008104 plant cellulose Substances 0.000 claims abstract description 5
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 5
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 5
- 108091005804 Peptidases Proteins 0.000 claims description 9
- 239000004365 Protease Substances 0.000 claims description 9
- 102100037486 Reverse transcriptase/ribonuclease H Human genes 0.000 claims description 9
- 239000002994 raw material Substances 0.000 claims description 9
- 230000015572 biosynthetic process Effects 0.000 claims description 8
- 230000008929 regeneration Effects 0.000 claims description 8
- 238000011069 regeneration method Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 5
- 238000004659 sterilization and disinfection Methods 0.000 claims description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 claims description 4
- 239000003513 alkali Substances 0.000 claims description 4
- 230000015556 catabolic process Effects 0.000 claims description 4
- 238000004140 cleaning Methods 0.000 claims description 4
- 238000006731 degradation reaction Methods 0.000 claims description 4
- 238000009897 hydrogen peroxide bleaching Methods 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 4
- 238000002386 leaching Methods 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 4
- 239000000049 pigment Substances 0.000 claims description 4
- 230000017854 proteolysis Effects 0.000 claims description 4
- 238000007789 sealing Methods 0.000 claims description 4
- 238000000926 separation method Methods 0.000 claims description 4
- 238000009958 sewing Methods 0.000 claims description 4
- 238000004513 sizing Methods 0.000 claims description 4
- 239000007787 solid Substances 0.000 claims description 4
- 238000009987 spinning Methods 0.000 claims description 4
- 239000007921 spray Substances 0.000 claims description 4
- 238000007654 immersion Methods 0.000 claims description 2
- 238000009956 embroidering Methods 0.000 abstract 4
- 230000000593 degrading effect Effects 0.000 abstract 1
- 229920000728 polyester Polymers 0.000 abstract 1
- 238000003672 processing method Methods 0.000 abstract 1
- 230000001172 regenerating effect Effects 0.000 abstract 1
- 238000004826 seaming Methods 0.000 abstract 1
- 238000002791 soaking Methods 0.000 abstract 1
- 239000000126 substance Substances 0.000 description 5
- 230000001473 noxious effect Effects 0.000 description 4
- 230000000844 anti-bacterial effect Effects 0.000 description 3
- 239000002689 soil Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- -1 polypropylene Polymers 0.000 description 2
- 239000004743 Polypropylene Substances 0.000 description 1
- 229920004933 Terylene® Polymers 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000005020 polyethylene terephthalate Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 150000003384 small molecules Chemical group 0.000 description 1
- 230000002269 spontaneous effect Effects 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 231100000331 toxic Toxicity 0.000 description 1
- 230000002588 toxic effect Effects 0.000 description 1
- 239000003053 toxin Substances 0.000 description 1
- 231100000765 toxin Toxicity 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47K—SANITARY EQUIPMENT NOT OTHERWISE PROVIDED FOR; TOILET ACCESSORIES
- A47K10/00—Body-drying implements; Toilet paper; Holders therefor
- A47K10/02—Towels
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/38—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using reactive dyes
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Public Health (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)
Abstract
The invention discloses a method for producing tablecloth by virtue of waste textiles. The method comprises an operation of processing a piece of tablecloth, wherein the tablecloth is made from various waste textiles; the tablecloth comprises warp yarns and weft yarns; the warp yarns are polyester fibers and the weft yarns are cotton fibers, and the cross section of the warp yarns is represented as an ellipse; patterns are embroidered on the surface of the tablecloth; and the processing method comprises the following steps: A, sterilizing; B, degrading protein; C, regenerating and processing; D, scutching; E, combining; F, forming cloth and processing; and G, embroidering and finishing: embroidering a textile fabric by virtue of an embroidering machine so as to form the patterns by embroidering in one step, then soaking the textile fabric in a fermentation broth for 24h, rinsing the textile fabric with clean water, then cutting the textile fabric so as to obtain a tablecloth fabric, and seaming the tablecloth fabric, so that the tablecloth is formed, wherein the fermentation broth is a liquid which is obtained by mixing clean water, plant cellulose and blown sugar according to a weight ratio of 10 to 3 to 1 and fermenting for 6-9 months in a sealed mode. With the application of the method disclosed by the invention, the problem that existing waste textiles cause great natural hazards is solved.
Description
Technical field
The present invention relates to textile technology technical field, a kind of method utilizing waste and old textile production towel.
Background technology
The method of existing recycling waste textile is mainly burned and buries; but the decomposition of the synthetic fibers with terylene, acrylic and polypropylene as representative is slowly; it is buried in soil the growth that can endanger plant; if carried out burning; it may discharge noxious substance; so that design a kind of method that waste textile recycles, to solve waste textile to spontaneous harm.
Summary of the invention
Problem to be solved by this invention is to provide a kind of method utilizing waste textile to produce towel, the problem big to natural hazard to solve existing waste textile.
In order to solve the problems referred to above, the technical scheme is that this method utilizing waste textile to produce towel includes that raw material is various waste textile, processing comprises the following steps: A, sterilization: raw material is first carried out alkali cleaning 0.5 hour～0.6 hour, cross clear water, soak 0.5 hour～0.6 hour with chloride again, cross clear water, then carry out fermentation liquid immersion 24 hours, after leaching, cross clear water；B, protein degradation: add protease and carry out the degradation selectivity of protein fibre, carry out solid-liquid separation afterwards, protease in liquid reuses, and discharges after the fermentation liquid of waste liquid addition waste liquid gross weight 10%, and solid textile forms wite textiles through hydrogen peroxide bleaching again；C, regeneration processing: the wite textiles that step B obtains is cut, then reduces, then carry out loosening, shredding forms cotton-shaped fluffy regeneration cotton, is pumped into fibre bundle；D, scutching cotton: the impurity in the fibre bundle obtain step C, fault, chopped fiber are removed, be sufficiently and evenly mixed to form the fibre bundle of different batches cotton fiber volume, then carry out comb and parallel cotton fibers prior to spinning formation cotton sliver；E, become step processing: merged by 6～8, the cotton sliver that step D obtains, then elongate and take out thin, make the fiber of cotton sliver mix further, then carry out turn and form sliver, then carry out winder successively, twist thread, warping, sizing, pass, weave formation yarn fabric；F, dye and arrange: utilizing activity pigment to carry out color spray on yarn fabric, dry 24 hours, carry out boiling-off afterwards 0.5 hour～0.6 hour, described fermentation liquid soaks 24 hours, cross clear water, then carry out stamping-out and become toweling, toweling is carried out sewing and forms towel；Described fermentation liquid is clear water, plant cellulose and nigecose by the weight ratio of 10:3:1 to be mixed and sealing and fermenting 6～the liquid that obtains after 9 months.
Owing to have employed technique scheme, the present invention compared with prior art has the advantages that
This method utilizing waste textile to produce towel uses waste textile as raw material, recycles waste textile, has both saved resource, decreases again waste textile to naturally destroying；The sterilization that waste textile is carried out, waste textile containing toxin is soaked 24 hours by the fermentation liquid applying special fermentation, noxious substance can be decomposed and form the small molecule structure of nonhazardous, and effectively hinder the growth of antibacterial, destroy the growing environment of antibacterial, serving good bactericidal effect, the fermentation acid waste liquid simultaneously emitted has the effect in fertile soil to soil；Using protease effective protein degradation fiber, and recycle, waste liquid adds ten/fermentation liquid of, make the macromole Toxic in waste liquid discharge again after being decomposed, stop the discharge polluted；Soak 24 hours with the fermentation liquid of special fermentation again after towel colouring boiling-off is complete, the harmful substance in stain can be decomposed, use the towel that this method manufactures, it is entirely free of noxious substance, environmental protection, and the emission in production process is also fermented liquid and decomposes noxious substance, it is achieved the discharge of no pollution.
Detailed description of the invention
Below the embodiment of the present invention is described in further detail:
Embodiment one:
This utilizes the method that waste textile produces towel, is various waste textile including raw material, and processing comprises the following steps: A, sterilization: raw material first carries out alkali cleaning 0.5 hour, cross clear water, then soak 0.5 hour with chloride, cross clear water, carry out fermentation liquid again to soak 24 hours, after leaching, cross clear water；B, protein degradation: add protease and carry out the degradation selectivity of protein fibre, carry out solid-liquid separation afterwards, protease in liquid reuses, and discharges after the fermentation liquid of waste liquid addition waste liquid gross weight 10%, and solid textile forms wite textiles through hydrogen peroxide bleaching again；C, regeneration processing: the wite textiles that step B obtains is cut, then reduces, then carry out loosening, shredding forms cotton-shaped fluffy regeneration cotton, is pumped into fibre bundle；D, scutching cotton: the impurity in the fibre bundle obtain step C, fault, chopped fiber are removed, be sufficiently and evenly mixed to form the fibre bundle of different batches cotton fiber volume, then carry out comb and parallel cotton fibers prior to spinning formation cotton sliver；E, become step processing: merged by 6, the cotton sliver that step D obtains, then elongate and take out thin, make the fiber of cotton sliver mix further, then carry out turn and form sliver, then carry out winder successively, twist thread, warping, sizing, pass, weave formation yarn fabric；F, dye and arrange: utilizing activity pigment to carry out color spray on yarn fabric, dry 24 hours, carry out boiling-off 0.5 hour afterwards, soak 24 hours in described fermentation liquid, crossing clear water, then carrying out stamping-out and become toweling, toweling being carried out sewing and forms towel；Described fermentation liquid is the liquid that clear water, plant cellulose and nigecose are mixed by the weight ratio of 10:3:1 and sealing and fermenting obtained after 6 months.
Embodiment two:
This utilizes the method that waste textile produces towel, is various waste textile including raw material, and processing comprises the following steps: A, sterilization: raw material first carries out alkali cleaning 0.6 hour, cross clear water, then soak 0.6 hour with chloride, cross clear water, carry out fermentation liquid again to soak 24 hours, after leaching, cross clear water；B, addition protease carry out the degradation selectivity of protein fibre, carry out solid-liquid separation afterwards, and the protease in liquid reuses, and discharge after the fermentation liquid of waste liquid addition waste liquid gross weight 10%, and solid textile forms wite textiles through hydrogen peroxide bleaching again；C, regeneration processing: the wite textiles that step B obtains is cut, then reduces, then carry out loosening, shredding forms cotton-shaped fluffy regeneration cotton, is pumped into fibre bundle；D, scutching cotton: the impurity in the fibre bundle obtain step C, fault, chopped fiber are removed, be sufficiently and evenly mixed to form the fibre bundle of different batches cotton fiber volume, then carry out comb and parallel cotton fibers prior to spinning formation cotton sliver；E, become step processing: merged by 8, the cotton sliver that step D obtains, then elongate and take out thin, make the fiber of cotton sliver mix further, then carry out turn and form sliver, then carry out winder successively, twist thread, warping, sizing, pass, weave formation yarn fabric；F, dye and arrange: utilizing activity pigment to carry out color spray on yarn fabric, dry 24 hours, carry out boiling-off 0.6 hour afterwards, soak 24 hours in described fermentation liquid, crossing clear water, then carrying out stamping-out and become toweling, toweling being carried out sewing and forms towel；Described fermentation liquid is the liquid that clear water, plant cellulose and nigecose are mixed by the weight ratio of 10:3:1 and sealing and fermenting obtained after 9 months.
Claims (1)
1. one kind utilizes the method that waste textile produces towel, it is characterised in that: including that raw material is various waste textile, processing comprises the following steps:
A, sterilization: raw material is first carried out alkali cleaning 0.5 hour～0.6 hour, cross clear water, then soak 0.5 hour～0.6 hour with chloride, crosses clear water, then carries out fermentation liquid immersion 24 hours, crosses clear water after leaching；
B, protein degradation: add protease and carry out the degradation selectivity of protein fibre, carry out solid-liquid separation afterwards, protease in liquid reuses, and discharges after the fermentation liquid of waste liquid addition waste liquid gross weight 10%, and solid textile forms wite textiles through hydrogen peroxide bleaching again；
C, regeneration processing: the wite textiles that step B obtains is cut, then reduces, then carry out loosening, shredding forms cotton-shaped fluffy regeneration cotton, is pumped into fibre bundle；
D, scutching cotton: the impurity in the fibre bundle obtain step C, fault, chopped fiber are removed, be sufficiently and evenly mixed to form the fibre bundle of different batches cotton fiber volume, then carry out comb and parallel cotton fibers prior to spinning formation cotton sliver；
E, become step processing: merged by 6～8, the cotton sliver that step D obtains, then elongate and take out thin, make the fiber of cotton sliver mix further, then carry out turn and form sliver, then carry out winder successively, twist thread, warping, sizing, pass, weave formation yarn fabric；
F, dye and arrange: utilizing activity pigment to carry out color spray on yarn fabric, dry 24 hours, carry out boiling-off afterwards 0.5 hour～0.6 hour, described fermentation liquid soaks 24 hours, cross clear water, then carry out stamping-out and become toweling, toweling is carried out sewing and forms towel；
Described fermentation liquid is clear water, plant cellulose and nigecose by the weight ratio of 10:3:1 to be mixed and sealing and fermenting 6～the liquid that obtains after 9 months.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610276910.1A CN105919490B (en) | 2016-04-29 | 2016-04-29 | Utilize the method for the waste textile production tablecloth |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610276910.1A CN105919490B (en) | 2016-04-29 | 2016-04-29 | Utilize the method for the waste textile production tablecloth |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN105919490A true CN105919490A (en) | 2016-09-07 |
| CN105919490B CN105919490B (en) | 2019-02-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610276910.1A Expired - Fee Related CN105919490B (en) | 2016-04-29 | 2016-04-29 | Utilize the method for the waste textile production tablecloth |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN105919490B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106751124A (en) * | 2016-11-18 | 2017-05-31 | 马鞍山金姿纺织装饰用品有限公司 | Compound tablecloths of a kind of α cyclo-dextrin-modifieds medical stone powder PVC and preparation method thereof |
| CN106751123A (en) * | 2016-11-18 | 2017-05-31 | 马鞍山金姿纺织装饰用品有限公司 | Compound tablecloths of a kind of high tenacity medical stone powder PVC and preparation method thereof |
| CN107447521A (en) * | 2017-08-18 | 2017-12-08 | 马鞍山中港服饰有限公司 | A kind of renovation process of waste and old linen-cotton cloth |
| CN109797486A (en) * | 2019-01-26 | 2019-05-24 | 江西大晟节能新材股份有限公司 | A kind of leftover pieces recycling manufacture at polyester-mixed cotton cloth preparation process |
| CN113755989A (en) * | 2021-09-15 | 2021-12-07 | 界首市名扬针纺科技有限公司 | Production process for manufacturing anti-puncture and anti-cutting cloth by using waste textiles |
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| CN101074432A (en) * | 2006-05-15 | 2007-11-21 | 上海承润生物科技发展有限公司 | Special composite enzyme for refining 'boiling, bleaching-bathing' of spinning and knitting pretreatment |
| CN101608375A (en) * | 2009-07-16 | 2009-12-23 | 上海水星家用纺织品有限公司 | The preparation method of bamboo fibre, cotton fiber blending towel |
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| CN102433787A (en) * | 2011-10-09 | 2012-05-02 | 熊荣洪 | Two-step color-stripping and bleaching technology of regenerated cotton fiber |
| CN103556475A (en) * | 2013-10-23 | 2014-02-05 | 浙江省纺织测试研究院 | Enzyme treatment and recycling method for protein fibers in waste textiles |
| CN104593910A (en) * | 2015-02-05 | 2015-05-06 | 宜宾纬络纺织有限公司 | Preparation method of regenerated cotton |
| CN104911909A (en) * | 2015-05-29 | 2015-09-16 | 安徽省含山县顺天纺织有限公司 | Strength-improvable blended regenerated cotton yarn and preparation method thereof |
-
2016
- 2016-04-29 CN CN201610276910.1A patent/CN105919490B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101074432A (en) * | 2006-05-15 | 2007-11-21 | 上海承润生物科技发展有限公司 | Special composite enzyme for refining 'boiling, bleaching-bathing' of spinning and knitting pretreatment |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106751124A (en) * | 2016-11-18 | 2017-05-31 | 马鞍山金姿纺织装饰用品有限公司 | Compound tablecloths of a kind of α cyclo-dextrin-modifieds medical stone powder PVC and preparation method thereof |
| CN106751123A (en) * | 2016-11-18 | 2017-05-31 | 马鞍山金姿纺织装饰用品有限公司 | Compound tablecloths of a kind of high tenacity medical stone powder PVC and preparation method thereof |
| CN107447521A (en) * | 2017-08-18 | 2017-12-08 | 马鞍山中港服饰有限公司 | A kind of renovation process of waste and old linen-cotton cloth |
| CN109797486A (en) * | 2019-01-26 | 2019-05-24 | 江西大晟节能新材股份有限公司 | A kind of leftover pieces recycling manufacture at polyester-mixed cotton cloth preparation process |
| CN113755989A (en) * | 2021-09-15 | 2021-12-07 | 界首市名扬针纺科技有限公司 | Production process for manufacturing anti-puncture and anti-cutting cloth by using waste textiles |
Also Published As
| Publication number | Publication date |
|---|---|
| CN105919490B (en) | 2019-02-05 |
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Effective date of registration: 20191104 Address after: 543001 the Guangxi Zhuang Autonomous Region Wuzhou Xijiang four No. 1 Fu Luce Patentee after: Wuzhou Jiaming Textile Technology Co.,Ltd. Address before: 543001 the Guangxi Zhuang Autonomous Region Wuzhou Xijiang four Fu No. 1 building second Luce Patentee before: SOUTHERN CHINA REGENERATED COTTON YARN (WUZHOU) Co.,Ltd. |
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Granted publication date: 20190205 |