CN105892407B - Eliminate control system in a kind of plate gap for the hot coating production line of metal plate - Google Patents

Eliminate control system in a kind of plate gap for the hot coating production line of metal plate Download PDF

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Publication number
CN105892407B
CN105892407B CN201610411561.XA CN201610411561A CN105892407B CN 105892407 B CN105892407 B CN 105892407B CN 201610411561 A CN201610411561 A CN 201610411561A CN 105892407 B CN105892407 B CN 105892407B
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drive system
pinch roller
plate
gap
control system
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CN105892407A (en
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钟定中
曾超
李朋
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Foshan Innomotion Technology Co Ltd
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Foshan Innomotion Technology Co Ltd
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/18Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
    • G05B19/414Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller
    • G05B19/4148Structure of the control system, e.g. common controller or multiprocessor systems, interface to servo, programmable interface controller characterised by using several processors for different functions, distributed (real-time) systems
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/33Director till display
    • G05B2219/33218Motor encoders, resolvers on common bus with drives, servo controllers
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P80/00Climate change mitigation technologies for sector-wide applications
    • Y02P80/40Minimising material used in manufacturing processes

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  • Engineering & Computer Science (AREA)
  • Human Computer Interaction (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Lining Or Joining Of Plastics Or The Like (AREA)

Abstract

Eliminate control system in the plate gap that the invention discloses a kind of for the hot coating production line of metal plate comprising host computer human-computer interaction touch screen, slave computer multi-axis motion controller, feeding section master control system, sensing heating section drive system, combustion abatement section drive system, upper overlay film roller drive system, preceding nip rolls drive system, diaphragm plate are said good-bye a section drive system, lower overlay film roller drive system and rear pinch roller drive system.Control system is eliminated in the plate gap of the present invention, and using servo-controlled electrical technology to realize adjacent two plate end to end, the gap between adjacent two plate is eliminated before into coating processes, therefore membrane material is not wasted, membrane material is saved, reduce production cost, and design difficulty is small, it is easier to realize.

Description

Eliminate control system in a kind of plate gap for the hot coating production line of metal plate
Technical field
The invention belongs to the hot film coating technique fields of metal plate in packages printing industry, are related to a kind of for metal plate Eliminate control system in the plate gap of hot coating production line.
Background technology
The hot film coating technique of metal plate be it is a kind of rise in Japan materials processing technology, can be in metal using the technology Surface is bonded one layer of environmental protection, corrosion resistant high polymer material, and the fitting object does not fall off, is not blistering, disclosure satisfy that installation The safety and health request of food can substitute traditional metal spraying technique comprehensively.
Due to feeding system feeding interval, plate enters when coating technique section that there are larger between each plate Gap, after panel surface has covered film, gap still has, and thus causes between a large amount of film is wasted between two plates Gap section, since unit is continuous operation, institute's overlay film is high molecular material, expensive, therefore long-term accumulation, waste of raw materials are tight Weight, leads to overlay film high expensive.
Currently, the hot coating production line of metal plate does not use gap technology for eliminating, but after the completion of plate overlay film, profit Mechanism being pullled with a kind of traction, extra membrane material being taken in into receiving volume from slab edge, the difficult point of this technology, which is to draw, draws The Machine Design for pulling mechanism must be prevented from just having covered the plate of film and be drawn and pull mechanism and pull away together, and Shortcomings point: Complicated in mechanical structure, design difficulty is big, and the utilization rate of film is relatively low.
Invention content
The object of the present invention is to provide a kind of plate gaps for the hot coating production line of metal plate to eliminate control system, It eliminates control system and is readily susceptible to the gap between adjacent two pieces of plate material before plate enters coating technique section in the plate gap It eliminates, to realize end to end two-by-two, saving covering material between plate, and saves and need to cut off plate after the completion of overlay film The work for expecting the extra membrane material in edge, to achieve the effect that reduce overlay film cost.
In order to solve the above-mentioned technical problem, the technical solution adopted by the present invention is:One kind is for the hot overlay film life of metal plate Eliminate control system, including host computer human-computer interaction touch screen, slave computer multi-axis motion controller, feeding in the plate gap of producing line Section master control system, sensing heating section drive system, combustion abatement section drive system, upper overlay film roller drive system, preceding pinch roller drive Dynamic system, diaphragm plate are said good-bye a section drive system, lower overlay film roller drive system and rear pinch roller drive system, the man-machine friendship of host computer Mutual touch screen is connect with the slave computer multi-axis motion controller, the slave computer multi-axis motion controller respectively with the feeding End section master control system connection is connected with sensing heating section drive system, and the sensing heating section drive system, combustion abatement section are driven Dynamic system, upper overlay film roller drive system, preceding pinch roller drive system, diaphragm plate are said good-bye a section drive system, lower overlay film roller drive system It is connected with each other successively with rear pinch roller drive system.
Further, the slave computer multi-axis motion controller passes through ECT buses and the sensing heating section drive system Connection, the sensing heating section drive system, combustion abatement section drive system, upper overlay film roller drive system, the driving of preceding pinch roller System, diaphragm plate say good-bye a section drive system, lower overlay film roller drive system and rear pinch roller drive system pass sequentially through ECT buses series connection Together.
Further, the preceding pinch roller drive system includes pinch roller driver, preceding pinch roller motor encoder, fore-clamp Send roller motor and preceding pinch roller, the feeding section master control system includes transmission translator encoder, transmission translator and conveyer belt, The quantity of the pinch roller driver is two, the two pinch roller drivers are connected with each other by ECT, the slave computer multiaxis Motion controller is connect by ECT buses with pinch roller driver described in one of them, the pinch roller driver respectively with it is described Transmission translator encoder is connected with the transmission translator, and the transmission translator encoder connects with the transmission translator It connects, which drives the conveyer belt rotation, to realize conveying plate, another described pinch roller driver difference It is connect with the preceding pinch roller motor encoder and preceding pinch roller motor, pinching roller motor before described drives the preceding pinch roller to turn Dynamic, the slave computer multi-axis motion controller is also attached to laser range sensor, and the laser range sensor is for measuring institute State the distance between adjacent two pieces of plate material on conveyer belt.
Further, preceding pinch roller motor is servo motor, and transmission translator is frequency control motor.
Advantageous effect of the present invention:Control system is eliminated in the plate gap of the present invention, utilizes laser range sensor and biography The measurement that the clearance distance between adjacent two plates is realized with encoder is sent, between being completed using slave computer multi-axis motion controller The function that gap is segmented calculating, two-part gap is eliminated and virtual axle speed is superimposed, and then the preceding pinch roller of control is completed to pinch and be moved Make, to realize that adjacent two plate is end to end, into coating processes before eliminate gap between adjacent two plate, therefore not Membrane material is wasted, membrane material has been saved, the work of the excision extra membrane material of slab edge is saved, reduces production cost, and And it is not required to the complicated mechanical structure of design, design difficulty is small, it is easier to realize.
Description of the drawings
Fig. 1 is that control system schematic diagram is eliminated in the plate gap of the embodiment of the present invention.
Fig. 2 is the schematic diagram that plate gap is eliminated.
Fig. 3 is the time location beat figure that plate gap is eliminated.
Reference sign:
Host computer human-computer interaction touch screen 11, slave computer multi-axis motion controller 12, sensing heating section drive system 13, combustion Burn off dirt section drive system 14, upper overlay film roller drive system 15, preceding pinch roller drive system 16, diaphragm plate are said good-bye a section drive system 17, lower overlay film roller drive system 18, rear pinch roller drive system 19, feeding section master control system 20;
Pinch roller driver 21, preceding pinch roller motor encoder 22, preceding pinch roller motor 23, preceding pinch roller 24, conveyer belt Motor encoder 25, transmission translator 26, laser range sensor 27.
Specific implementation mode
Below in conjunction with the attached drawing of the present invention, technical scheme in the embodiment of the invention is clearly and completely described, Obviously, described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.Based in the present invention Embodiment, the every other embodiment that those of ordinary skill in the art are obtained without creative efforts, all Belong to the scope of protection of the invention.
The hot coating production line of metal plate is generally divided into seven active sections, is divided into according to the sequencing of production:
Feeding section:Plate on stacking is picked up a sheet by a sheet by feeder and is positioned on conveyer belt;
Combustion abatement section:With the surface for the roasting bright plate of flame that Flame of Natural Gas rifle generates, reach removal dirt and raising The purpose of plate initial temperature;
Sensing heating section:The temperature of plate is promoted to 220 degrees centigrades to reach using high-frequency induction heating apparatus The technological temperature of overlay film;
Coating technique section:The two-way pressure after film machine releases wound membrane using roller is put by the film hot pressing of the materials such as PET To plank upper and lower surface;
Diaphragm plate is said good-bye section:The speed difference between film and plate is caused using the speed difference of rear pinch roller and conveyer belt, to Realize diaphragm plate separation;
Cooling body section:By big blower fan group at fan group, force quenching overlay film after plate, so that it is cooled down and is allowed Film and plate are fused together;
Double rewinding sections:Realize the stacking of a sheet by a sheet plate.
As shown in Figure 1, control system is eliminated in the plate gap for the hot coating production line of metal plate of the present embodiment Schematic diagram.It includes host computer human-computer interaction touch screen 11, slave computer multi-axis motion controller that control system is eliminated in the plate gap 12, feeding section master control system 20, sensing heating section drive system 13, combustion abatement section drive system 14, upper overlay film roller driving system System 15, preceding pinch roller drive system 16, diaphragm plate are said good-bye section drive system 17, lower overlay film roller drive system 18 and the driving of rear pinch roller System 19.Host computer human-computer interaction touch screen 11 is connect with slave computer multi-axis motion controller 12.Slave computer Multi-axis motion control Device 12 is connect by ECT buses with sensing heating section drive system 13, sensing heating section drive system 13, the driving of combustion abatement section System 14, upper overlay film roller drive system 15, preceding pinch roller drive system 16, diaphragm plate say good-bye section drive system 17, lower overlay film roller drive Dynamic system 18 and rear pinch roller drive system 19 pass sequentially through ECT buses and are cascaded.
The characteristics of plate gap elimination control system, is:
1, the slave computer multi-axis motion controller 12 for using high speed is controlled, and slave computer multi-axis motion controller 12 is real Shi Xingqiang, the sequence switching between motion planning and movement logical module can be completed, realize multi-axis interpolation movement etc., simultaneously Slave computer multi-axis motion controller 12 uses ECT buses (EtherCAT (Ethernet auto-control technology) with each drive system Controlling bus) it is communicated, the topological structure connected with single line grade replaces traditional star connection or total and fractional connection, then adds The utilization of upper distributed clock so that communication time is reduced, and ensure that the Fast synchronization that action executes;
2, host computer human-computer interaction interface 11 leads to touch screen using the Taiwan prestige synthetic fibre that can carry out ethernet communication, in real time under Position machine multi-axis motion controller 12 carries out data exchange, status display may be implemented, parameter gives and the function of log recording;
3, only forward and backward pinch roller motor uses position control mode, remaining driving equipment to be all made of in all driving equipments Speed control mode.The say good-bye driving motor of section of sensing heating, combustion abatement, upper and lower overlay film roller, diaphragm plate is common variable-frequency electric Machine, it is only necessary to the function of smoothly transmission plate is completed, therefore using the relatively easy speed control mode of control mode.And preceding pinch Pinch roller completes more accurate gap and eliminates function before roller motor driving, i.e., periodic quickly acceleration and deceleration process is then pressed from both sides Pinch roller completes diaphragm plate and says good-bye function after sending roller motor to drive, due to the difference of motion mode and control accuracy, therefore it is forward and backward before Roller motor is pinched by the way of the control of position.
The schematic diagram eliminated with reference to Fig. 2, plate gap.Preceding pinch roller drive system includes pinch roller driver 21, fore-clamp Roller motor encoder 22, preceding pinch roller motor 23 and preceding pinch roller 24 are sent, wherein the preceding roller motor 23 that pinches is designed as servo motor. Feeding section master control system 20 includes transmission translator encoder 25, transmission translator 26 and conveyer belt, wherein transmission translator 26 It is designed as frequency control motor.The quantity of pinch roller driver 21 is two, the two pinch roller drivers 21 are mutual by ECT Connection, slave computer multi-axis motion controller 12 are connect by ECT buses with one of pinch roller driver 21, which drives Dynamic device 21 is connect with transmission translator encoder 25 and transmission translator 26 respectively, and transmission translator encoder 25 is charged with transmission Machine 26 connects, which drives the conveyer belt to rotate, and to realize conveying plate, transmission translator is compiled when work Code device 25 feeds back the speed signal of transmission translator 26 to pinch roller driver 21.Another pinch roller driver 21 respectively with it is preceding Pinch roller motor encoder 22 and the connection of preceding pinch roller motor 23, pinch roller 24 rotates before preceding pinch roller motor 23 drives, and realizes Pinch plate, when work before pinch and pinch the position of roller motor 23 before roller motor encoder 22 is fed back to pinch roller driver 21 and believe Number.Slave computer multi-axis motion controller 12 is also attached to laser range sensor 27, and the laser range sensor 27 is for measuring Clearance checking signal is fed back to slave computer multi-axis motion controller 12 by the clearance distance between adjacent two pieces of plate material.
The schematic diagram that plate gap is eliminated gives between testing agency, core controller and final executing agency three Relationship, wherein preceding pinch roller motor encoder 22, transmission translator encoder 25 and laser range sensor 27 be detection Mechanism, laser range sensor 27 can provide standby signal when the head-tail of plate arrives at below laser, the standby signal When reaching slave computer multi-axis motion controller 12, conveyer belt when slave computer multi-axis motion controller 12 acquires moment generation simultaneously The position of encoder 25, in this way, prompting slave computer multi-axis motion controller 12 to acquire adjacent two pieces of plate material by laser sensor 27 Previous plate end moment and latter plate wrench moment conveyer belt encoder 25 position, respectively S1 and S2, The gap delta S between adjacent two pieces of plate material can be calculated by S2-S1.
The gap can be divided into two portions by slave computer multi-axis motion controller 12 after the gap delta S between calculating plate Divide and passes to preceding pinch roller to complete the action of gap elimination.Particularly, the process that gap delta S is eliminated is as follows:
δ S are split into two part δ S=δ S1+ δ S2, the wherein elimination of δ S1 can make preceding pinch roller 24 obtain one and add Fast process allows its speed to be increased to the several times of line speed, and pinch roller 24 clamps plate and goes to chase after before which can be regarded as Previous plate is caught up with, to eliminate portion gap δ S1;
After δ S1 are eliminated, slave computer multi-axis motion controller 12 can provide the elimination order of δ S2, i.e., so that fore-clamp is sent Roller 24 obtains a moderating process, allows its speed to be eventually reduced to consistent with overlay film roller speed, realizes and overlay film roller speed sync. It needs exist for proposing, the transmission speed of plate on a moving belt is greater than into the transmission speed after overlay film roller, this is Because the quantitative plate that feeder is sent out within the unit interval can all be put away by collecting machine, exist between the plate on conveyer belt Gap and enter after overlay film roller and join end to end between plate, therefore δ S2 also complete plate material and overlay film roller while being eliminated The process of speed sync, with prevent due to plate enter after overlay film roller with overlay film roller speed it is inconsistent caused by " re-packing " phenomenon.
For slave computer multi-axis motion controller 12 when completing δ S1 and δ S2 eliminations, final executing agency is preceding pinch roller 24, provide a concept again here, i.e., before the speed of pinch roller 24 be dimeric:Basal rate+stack velocity. Before plate does not enter into when pinch roller 24, there are one basal rate, the speed of the speed and preceding conveyer belt for 24 tools of preceding pinch roller It is consistent, after plate enters preceding pinch roller 24, preceding pinch roller 24 starts gap elimination action immediately, obtains a superposition speed Degree, the stack velocity are the additional velocities of generation during the acceleration and deceleration mentioned in first 2 points.
But the two additional velocities are not directly to be operated to preceding pinch roller 24, but by slave computer Multi-axis motion control An imaginary axis is generated inside device 12, is gone to undertake stack velocity by imaginary axis, then the movement of imaginary axis is superimposed to preceding pinch Roller 24, to realize acceleration and deceleration, this have the advantage that:The complexity for reducing movement code, due to what be detected every time Gap is different, causes stack velocity to be not quite similar, avoids and assign different movement velocitys to preceding pinch roller 24 repeatedly, only need to use Imaginary axis undertakes stack velocity, and the basal rate of preceding pinch roller 24 can remain unchanged.
With reference to Fig. 3, the T0 moment to T6 moment three opens plate (No. 1 plate, No. 2 plates and No. 3 plates) gap and eliminates beat Period schematic diagram.Wherein, the lateral dimension of plate is 1100mm, every plate on a moving belt between be divided into ideal 200mm, After the gap elimination action of preceding pinch roller 24, the gap between plate shorten to 1mm, thus within the feeder unit interval The transmission speed of feeding unanimous circumstances lower conveyor belt can be set as 1100+200=1300mm/s, into overlay film roller after pinch Feeding transmission speed is 1100+1=1101mm/s.Before 200mm starts after detecting the wrench of every piece of plate pinch roller 24 into Row pinches, i.e. acceleration and deceleration process.
By the oblique line portion at T1 moment as it can be seen that No. 1 plate has the stroke of 500mm long during acceleration and deceleration by preceding pinch roller 24 " eating up ", i.e., in the stroke of this 500mm, No. 1 plate is also superimposed other than having original basal rate 1300mm/s Speed causes the gap between No. 1 plate and No. 2 plates to become larger instead to complete the process of pursuit.The moment from T2 to T3 as it can be seen that Since No. 1 plate has been completed to pinch, speed is reduced to 1101mm/s from 1300mm/s, and No. 2 plate speed and conveyer belt Speed unanimously remains 1300mm/s, therefore the gap between 1, No. 2 plate gradually reduces again, the moment from T2 to T3,1, No. 2 plate Between gap be reduced to 280.8mm from 440mm.From T3 to T4 during the moment, since No. 2 plates are with average speed of advancing Acceleration and deceleration process more than 1101mm/s pursues No. 1 plate, terminates pinch process in No. 2 plates of T4 moment, No. 1 plate of pursuit is straight It shorten to 1mm to the gap between two pieces of plate material.T0 to the T4 moment is the complete mistake for giving every plate and carrying out gap elimination Journey, subsequent every plate repeat above-mentioned gap and eliminate process.
In practical work process, since the gap between every plank is not the 200mm of standard, the speed of conveyer belt Also the 1300mm/s given by not being, but the measurement in gap can be given slave computer multiaxial motion control by laser range sensor Device processed is realizing head and the tail phase to be finally reached every piece of plate so as to adjust the length of T0 to T4 each periods after overlay film roller Purpose even.
To sum up, control system is eliminated in plate gap of the invention, is encoded using laser range sensor and conveyer belt Device realizes the measurement of the clearance distance between adjacent two plates, while laser range sensor also completes what prompt wrench reached Task;Gap segmentation calculating is completed using slave computer multi-axis motion controller, two-part gap is eliminated and virtual axle speed is folded Add function;The driving of conveyer belt is controlled using the frequency control motor under speed control mode, the driving of preceding pinch roller using position Servo motor under molding formula effectively reduces control difficulty, increases control accuracy and reasonably saves hardware costs (belt-driven need not use servo motor to drive).Therefore, plate gap of the invention eliminates control system and utilizes servo control The electrical technology of system realizes that adjacent two plate is end to end, and the gap realized between adjacent two plate is eliminated, and film is not wasted Material accomplishes that the utilization rate of film is more than 95%, is said from economy point, saved membrane material, it is more to save excision slab edge The work of remaining membrane material reduces production cost, and compared with prior art, design difficulty is small, it is easier to realize.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention With within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention god.

Claims (4)

1. control system is eliminated in a kind of plate gap for the hot coating production line of metal plate, which is characterized in that including upper Machine human-computer interaction touch screen (11), slave computer multi-axis motion controller (12), feeding section master control system (20), sensing heating section are driven Dynamic system (13), combustion abatement section drive system (14), upper overlay film roller drive system (15), preceding pinch roller drive system (16), Diaphragm plate is said good-bye a section drive system (17), lower overlay film roller drive system (18) and rear pinch roller drive system (19), the host computer Human-computer interaction touch screen (11) is connect with the slave computer multi-axis motion controller (12), the slave computer multi-axis motion controller (12) it is connect respectively with the feeding section master control system and sensing heating section drive system (13) connection, the sensing heating section is driven Dynamic system (13), combustion abatement section drive system (14), upper overlay film roller drive system (15), preceding pinch roller drive system (16), A say good-bye section drive system (17), lower overlay film roller drive system (18) of diaphragm plate mutually interconnects successively with rear pinch roller drive system (19) It connects.
2. control system is eliminated in a kind of plate gap for the hot coating production line of metal plate according to claim 1, It is characterized in that, the slave computer multi-axis motion controller (12) passes through ECT buses and the sensing heating section drive system (13) it connects, the sensing heating section drive system (13), combustion abatement section drive system (14), upper overlay film roller drive system (15), preceding pinch roller drive system (16), diaphragm plate, which are said good-bye, a section drive system (17), lower overlay film roller drive system (18) and rear pinches Roller drive system (19) passes sequentially through ECT buses and is cascaded.
3. control system is eliminated in a kind of plate gap for the hot coating production line of metal plate according to claim 1, It is characterized in that, the preceding pinch roller drive system include pinch roller driver (21), it is preceding pinch roller motor encoder (22), preceding Pinch roller motor (23) and preceding pinch roller (24), the feeding section master control system (20) include transmission translator encoder (25), The quantity of transmission translator (26) and conveyer belt, the pinch roller driver (21) is two, the two pinch roller drivers (21) it is connected with each other by ECT, the slave computer multi-axis motion controller (12) passes through ECT buses and one of them described pinch Roller driver (21) connect, the pinch roller driver (21) respectively with the transmission translator encoder (25) and the conveyer belt Motor (26) connects, and the transmission translator encoder (25) connect with the transmission translator (26), the transmission translator (26) drive conveyer belt rotation, to realize conveying plate, another described pinch roller driver (21) respectively with it is described Preceding pinch roller motor encoder (22) and the connection of preceding pinch roller motor (23) pinch roller motor (23) before described and drive the fore-clamp Roller (24) is sent to rotate, the slave computer multi-axis motion controller (12) is also attached to laser range sensor (27), the Laser Measuring Away from sensor (27) for measuring the distance between adjacent two pieces of plate material on the conveyer belt.
4. control system is eliminated in a kind of plate gap for the hot coating production line of metal plate according to claim 3, It is characterized in that, preceding pinch roller motor (23) is servo motor, transmission translator (26) is frequency control motor.
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