CN105887885A - Symmetric rock anchor beam concrete pouring trolley - Google Patents

Symmetric rock anchor beam concrete pouring trolley Download PDF

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Publication number
CN105887885A
CN105887885A CN201610397097.3A CN201610397097A CN105887885A CN 105887885 A CN105887885 A CN 105887885A CN 201610397097 A CN201610397097 A CN 201610397097A CN 105887885 A CN105887885 A CN 105887885A
Authority
CN
China
Prior art keywords
chassis
door frame
rock anchorage
symmetrical expression
anchorage beam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610397097.3A
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Chinese (zh)
Inventor
杨勇
韩进奇
杨帆
李洪伟
曾强
张丹萍
杨钊
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Sinohydro Bureau 7 Co Ltd
Original Assignee
Sinohydro Bureau 7 Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sinohydro Bureau 7 Co Ltd filed Critical Sinohydro Bureau 7 Co Ltd
Priority to CN201610397097.3A priority Critical patent/CN105887885A/en
Publication of CN105887885A publication Critical patent/CN105887885A/en
Pending legal-status Critical Current

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Classifications

    • EFIXED CONSTRUCTIONS
    • E02HYDRAULIC ENGINEERING; FOUNDATIONS; SOIL SHIFTING
    • E02DFOUNDATIONS; EXCAVATIONS; EMBANKMENTS; UNDERGROUND OR UNDERWATER STRUCTURES
    • E02D15/00Handling building or like materials for hydraulic engineering or foundations
    • E02D15/02Handling of bulk concrete specially for foundation or hydraulic engineering purposes

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Mining & Mineral Resources (AREA)
  • Paleontology (AREA)
  • Civil Engineering (AREA)
  • Conveying And Assembling Of Building Elements In Situ (AREA)

Abstract

The invention belongs to the field of construction machine manufacturing, and relates to the field of rock anchor beam concrete pouring construction, in particular to a rock anchor beam concrete pouring device. The rock anchor beam concrete pouring device comprises a portal and a walking mechanism and is characterized in that the portal is of a multilayer frame structure, a top cross beam is arranged at the top of the portal, formwork connecting beams are fixed to the top cross beam, brackets and shaping formworks are arranged on the two sides of the upper layer of the portal, each shaping formwork is an integrated shaping formwork formed by connecting a side face formwork body, a corner formwork body and a bottom face formwork body, the tops of the forming formworks are hoisted on the formwork connecting beams, lateral supporting jacks are hinged between the brackets and the shaping formworks, and the shaping formworks are further connected with a hydraulic system. According to the rock anchor beam concrete pouring device, the integrated shaping formworks are adopted on the two sides of the trolley to replace traditional bulk formworks to control the rock anchor beam pouring outline, the formworks are positioned to the rock anchor beam position through the formwork connecting beams and the lateral supporting jacks after the trolley moves to a construction site, and efficient and safe anchor beam concrete construction is achieved.

Description

A kind of symmetrical expression rock anchorage beam concreting chassis
Technical field
The invention belongs to construction machinery production field, particularly relate to rock anchorage beam concrete pouring construction field, special Do not relate to a kind of rock anchorage beam concrete casting device.
Background technology
Rock anchorage beam is the abbreviation of Rock Crane Rail Support, is underground power house electromechanics installation and maintenance equipment bridge crane Run track load-bearing permanent construction.In construction of hydro project, Large Underground rock anchorage beam is watered Building construction, traditional handicraft uses manually sets up high framed bent as bearing bent frame, re-lays typified form and carries out rock Anchor beam concreting, typified form need to use hand fit's crane block-by-block to install.There is construction work in this technique Skill is complicated, construction cost is high, and the problems such as security risk is big set up by formwork hoisting, high framed bent.
Summary of the invention
The problem to be solved in the present invention is aiming at the deficiencies in the prior art and provides one can improve coagulation Soil pouring quality, again can lifting construction security management and control, and can guarantee that concreting efficiency pour device. Its technical scheme is as follows:
It includes door frame and running mechanism, its key technology be door frame be multi-story frame type structure, the top of door frame Portion arranges top cross-bar, fixed form tie-beam in top cross-bar, is respectively provided on two sides with bracket on door frame upper strata And typified form, typified form is connected and composed integral forming mould by Side shuttering, Corner boarding and bottom surface template Plate, typified form top is lifted on template tie-beam, hinged lateral support between bracket and typified form Very heavy, typified form is also connected with hydraulic system.
Described door frame includes column and the longitudinal and cross beam being arranged on column, and longeron is arranged at the bottom of door frame both sides Portion, crossbeam is installed on the upper end of column.
Longitudinal tie is installed between column and crossbeam.
Described Corner boarding is positioned at profile flex point position needed for rock anchorage beam, connection side, Corner boarding upper end mould Plate, connection bottom surface, Corner boarding lower end template.
Described hydraulic system includes jacking cylinder, traversing oil cylinder and lateral oil cylinder, jacking cylinder, traversing oil cylinder Being fixed in top cross-bar, lateral oil cylinder is fixed between bracket and typified form.
Compared with prior art, there is advantages that
1, the present invention uses integral forming template to replace traditional template contral rock in bulk in chassis door frame both sides Anchor beam pours profile, after chassis moves to construction part, very heavy by mould by template tie-beam and lateral support Plate positions to rock anchorage beam outline position, it is achieved that rock anchorage beam concrete high-efficiency safe construction.
2, present invention profile flex point position needed for rock anchorage beam devises Corner boarding, the design of this template with Application, substantially increases needed for rock anchorage beam corner point configuration face pouring quality on profile.
3, the present invention is Whole-dismountable device, uses integral mold plate structure, and dismounting is convenient, the demoulding is quick. Template system integral hoisting is in door frame top cross-bar, by shrinking lateral support oil cylinder very heavy, lateral and horizontal stroke Move oil cylinder and can complete demoulding construction.
4, the present invention utilizes chassis to replace high framed bent, and chassis longeron is mounted with running gear, and chassis can be square Just move, after moving to construction part, the very heavy and rail clamping device fixed station car door frame by door frame, it is achieved rail The rock anchorage beam concreting of optional position, direction, road.Improve rock anchorage beam concrete pouring quality, promote rock Anchor beam concrete construction security management and control and pour progress.
5, the present invention utilizes chassis to execute as job platform, the rock anchorage beam being particularly well-suited to cavern span less Work, uses two set hydraulic systems, is arranged in symmetrical expression telescoping steel form door frame both sides, can carry out both sides rock simultaneously Anchor beam concrete symmetry pouring construction, makes upstream and downstream rock anchorage beam concrete construction synchronize to carry out, has saved and executed The work duration.Chassis generation sidesway when the symmetry utilizing chassis can prevent casting concrete.
Accompanying drawing explanation
Fig. 1, is present configuration schematic diagram;
Fig. 2, is Fig. 1 close-up schematic view;
Fig. 3, is typified form structure for amplifying schematic diagram of the present invention;
Fig. 4, is demoulding state diagram of the present invention;
Fig. 5, is side of the present invention longitudinal direction structural representation;
Fig. 6, is running mechanism schematic diagram of the present invention;
Fig. 7, is bottom lock of the present invention and foot guard plate schematic diagram.
Detailed description of the invention
Being specifically described the present invention below by embodiment, embodiment is served only for entering the present invention The explanation of one step, it is impossible to be interpreted as limiting the scope of the invention, those skilled in the art is according to upper State some nonessential improvement that present disclosure makes and adjustment falls within the scope of protection of the invention.
Seeing Fig. 1~Fig. 7, the present invention includes door frame 1 and running mechanism, and its key technology is that door frame 1 is The solid netted tower structure of multilamellar platform, the top of door frame 1 arranges top cross-bar 16, top cross-bar Fixed form tie-beam 15 on 16, needed for door frame upper strata is respectively provided on two sides with bracket 4 and constitutes rock anchorage beam The typified form 2 of profile, typified form 2 is led to by Side shuttering 21, Corner boarding 22 and bottom surface template 23 Crossing bolt and alignment pin connects and composes integral forming template, typified form 2 top is lifted on template tie-beam 15 On, between bracket 4 and typified form 2 by bolted splice be used for support, adjusting template position, bear The lateral support very heavy 3 of concrete perfusion pressure, during chassis work, screws out very heavy for lateral support 3 and supports On rock anchorage beam typified form, controlling profile needed for rock anchorage beam, lateral support very heavy 3 props up bracket 4, door Space in the middle of frame 1 and typified form 2, make on typified form the weight transmitting of concrete to bracket and door frame, Improve the stress condition of typified form, it is ensured that overall stablizing during chassis work, it is ensured that rock anchorage beam concrete waters Building body type.Typified form 2 is also connected with hydraulic system.
Described door frame 1 includes column 13 and the longeron 11 being arranged on column and crossbeam 12, and longeron 11 is pacified Being contained in door frame two side bottom, two longerons be arranged in parallel, and crossbeam 12 is installed on the upper end of column 13.
Install longitudinal tie 14 between column 13 and crossbeam 12, brace reinforces door frame.
The each crossbeam of chassis door frame is become I-shaped cross section by Plate Welding;Each longeron uses Plate Welding to become case Type cross section;Longitudinal tie, brace use I-steel;Each column uses H profile steel and I-steel.
Described Corner boarding 22 is positioned at profile flex point position needed for rock anchorage beam, connection side, Corner boarding 22 upper end Face die plate 21, connection bottom surface, Corner boarding 22 lower end template 23.
Described hydraulic system includes jacking cylinder 24, traversing oil cylinder 25 and lateral oil cylinder 26, jacking cylinder 24, Traversing oil cylinder 25 is fixed in top cross-bar 16 by bolt and alignment pin, and lateral oil cylinder 26 passes through bolt With alignment pin is fixed between bracket 4 and typified form 2.By the flexible adjustment sizing of jacking cylinder 24 The vertical location of template;Traversing oil cylinder 25 is used for adjusting typified form horizontal level;Lateral oil cylinder 26 is used for Adjusting template lateral register.
Column 13 there also is provided the platform 5 for installing support system.
Arranging safety protection structure on door frame 1, safety protection structure includes safety climbing ladder 81, side shield Hurdle 82, bottom lock 83 and foot guard plate 84, it is ensured that construction operation safety, be provided with working stand on door frame 9, working stand is bolted on the crossbeam of every layer of work bearing platform truss, walks as personnel logical Road.
Described running mechanism is to install actively running mechanism 71 in one end of every longeron 11, and the other end is installed Driven running mechanism 72, master and slave running mechanism all includes a pair road wheel 77 moved along track, leading, Fixing support chassis door after every root post position is provided for telescoping steel form location it is positioned between running mechanism The door frame very heavy 6 of frame, after chassis runs to Seeding location, screws out to be supported on rail by very heavy for door frame 6 and holds Load load.
After actively running mechanism 71 is driven reducer of turbodrill 75 to slow down by Y type motor 74, then pass through one-level Chain 76 deceleration road wheel 77 moves, and its speed of travel is 6.6/8 (m/min).Motor can be carried out Forward and backward is run, and the forward and reverse operation of motor is controlled by electrical system.
Running mechanism also includes that walking rails 78, walking rails 78 are to use expansion bolt that rail pressing plate is solid Being scheduled on a tree, used in making timber for boats wood 79, a tree, used in making timber for boats wood specification is 150*150mm, steel rail laying in rail pressing plate.
Walking rails 78 is provided with positive stop 73, for chassis rear location in place.
During use, first Side shuttering 21, Corner boarding 22 are become by bolt spelling with bottom surface template 23 Integral forming template 2, and install template tie-beam 15, then integral hoisting is in the top cross-bar 16 of door frame On, install and after putting in place template adjusted to outline position needed for rock anchorage beam.Its formwork erection, demoulding state are such as Under:
As in figure 2 it is shown, after typified form 2 lifting puts in place, the jacking cylinder in up-down adjustment hydraulic system 24 carry out lift adjustment, make template contours essentially coincide with rock anchorage beam upper-lower position profile;Left and right adjusting liquid again Traversing oil cylinder 25 in pressure system, makes template contours essentially coincide with rock anchorage beam right position profile;Pass through again Lateral oil cylinder 26 in regulation hydraulic system, makes template contours overlap with rock anchorage beam design profile face;The most again Under bottom surface template 23 and rock anchorage beam, insert plank sheathing by bolt between flex point excavation face, make typified form 2 With rock anchorage beam structure abutment wall compact siro spinning technology.After undetermined type die shape reaches the requirement of rock anchorage beam design profile, torr Frame very heavy stretching pallet stringer, screws out very heavy for lateral support 3, stretching typified form, makes bolster total One-tenth is combined closely.
As shown in Figure 4, treat that concrete reaches strong time such as grade of defined and gets final product the demoulding.Solid line signal mould in figure The position of plate system formwork erection state, the position of dotted line signal template system demoulding state.During the demoulding, first remove Lateral support very heavy 3, lateral oil cylinder 26 of retracting, make Side shuttering leave lining;Regain traversing oil cylinder again 25, make bottom surface template leave lining.

Claims (10)

1. a symmetrical expression rock anchorage beam concreting chassis, including door frame (1) and running mechanism, is characterized in that door frame (1) Being multi-story frame type structure, the top of door frame (1) arranges top cross-bar (16), the upper fixing mould of top cross-bar (16) Plate tie-beam (15), is respectively provided on two sides with bracket (4) and typified form (2), typified form (2) on door frame upper strata Integral forming template, stock mould is connected and composed by Side shuttering (21), Corner boarding (22) and bottom surface template (23) Plate (2) top is lifted on template tie-beam (15), between bracket (4) and typified form (2) hinged laterally Supporting very heavy (3), typified form (2) is also connected with hydraulic system.
The most according to claim 1, symmetrical expression rock anchorage beam concreting chassis, is characterized in that door frame (1) includes standing Post (13) and the longeron (11) being arranged on column and crossbeam (12), longeron (11) is arranged on door frame two side bottom, Crossbeam (12) is installed on the upper end of column (13).
Symmetrical expression rock anchorage beam concreting chassis the most according to claim 2, it is characterized in that at column (13) and Longitudinal tie (14) is installed between crossbeam (12).
The most according to claim 1, symmetrical expression rock anchorage beam concreting chassis, is characterized in that Corner boarding (22) Be positioned at profile flex point position needed for rock anchorage beam, Corner boarding (22) top and bottom connect respectively Side shuttering (21) and Bottom surface template (23).
The most according to claim 1, symmetrical expression rock anchorage beam concreting chassis, is characterized in that hydraulic system includes top Oil-lifting jar (24), traversing oil cylinder (25) and lateral oil cylinder (26), jacking cylinder (24), traversing oil cylinder (25) Being fixed in top cross-bar (16), lateral oil cylinder (26) is fixed between bracket (4) and typified form (2).
The most according to claim 2, symmetrical expression rock anchorage beam concreting chassis, is characterized in that on column (13) There also is provided platform (5).
The most according to claim 1, symmetrical expression rock anchorage beam concreting chassis, is characterized in that setting on door frame (1) Putting safety protection structure, safety protection structure includes safety climbing ladder (81), side shield hurdle (82), bottom lock (83) With foot guard plate (84), door frame is provided with working stand (9).
The most according to claim 1, symmetrical expression rock anchorage beam concreting chassis, is characterized in that running mechanism is often Actively running mechanism (71) is installed in one end of root longeron (11), and the other end installs driven running mechanism (72), leading, Between running mechanism, it is positioned at every root post position door frame very heavy (6) is set.
The most according to claim 1, symmetrical expression rock anchorage beam concreting chassis, is characterized in that running mechanism also includes Walking rails (78), walking rails (78) is that rail pressing plate uses expansion bolt be fixed on a tree, used in making timber for boats wood (79), Steel rail laying in rail pressing plate.
The most according to claim 9, symmetrical expression rock anchorage beam concreting chassis, is characterized in that in walking rails (78) It is provided with positive stop (73).
CN201610397097.3A 2016-06-06 2016-06-06 Symmetric rock anchor beam concrete pouring trolley Pending CN105887885A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610397097.3A CN105887885A (en) 2016-06-06 2016-06-06 Symmetric rock anchor beam concrete pouring trolley

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610397097.3A CN105887885A (en) 2016-06-06 2016-06-06 Symmetric rock anchor beam concrete pouring trolley

Publications (1)

Publication Number Publication Date
CN105887885A true CN105887885A (en) 2016-08-24

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106150525A (en) * 2016-08-31 2016-11-23 湖南五新隧道智能装备股份有限公司 A kind of rock anchorage beam construction trolley and construction method thereof
CN107587722A (en) * 2017-09-26 2018-01-16 中国水利水电第七工程局有限公司 A kind of advanced mounting process of crane beam on rock wall for underground power house reinforcing bar and its reinforcing bar are from steady structure
CN108506025A (en) * 2018-04-25 2018-09-07 中国水利水电第八工程局有限公司 Formwork jumbo for middle top board construction
CN109763458A (en) * 2019-02-19 2019-05-17 韩宏雷 Dam body seepage wall trolley, walling mechanism, dam body seepage wall construction method

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005083014A (en) * 2003-09-05 2005-03-31 Ishikawajima Constr Materials Co Ltd Pre-cast tunnel method and member conveyor used therefor
CN2871844Y (en) * 2006-02-24 2007-02-21 李永长 Trolley structure of concrete template
CN201031705Y (en) * 2007-06-04 2008-03-05 湖南中铁五新钢模有限责任公司 Lining trolley special for rail tunnel
CN101748736A (en) * 2009-12-17 2010-06-23 湖北白莲河抽水蓄能有限公司 Construction method for rock anchorage beam of underground workshop
CN102839664A (en) * 2012-08-20 2012-12-26 长江勘测规划设计研究有限责任公司 Rock-anchored crane beam with overall-process-stress-adjustable main load-bearing anchor rod and construction method
CN204024676U (en) * 2014-08-21 2014-12-17 中国水利水电第七工程局有限公司 A kind of novel tunnel concrete steel form carrier
CN204552781U (en) * 2015-04-24 2015-08-12 中国水利水电第七工程局有限公司 A kind of suspension type anchor cable construction chassis voluntarily
CN205894081U (en) * 2016-06-06 2017-01-18 中国水利水电第七工程局有限公司 Symmetry formula rock -anchored beam concrete placement platform truck

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2005083014A (en) * 2003-09-05 2005-03-31 Ishikawajima Constr Materials Co Ltd Pre-cast tunnel method and member conveyor used therefor
CN2871844Y (en) * 2006-02-24 2007-02-21 李永长 Trolley structure of concrete template
CN201031705Y (en) * 2007-06-04 2008-03-05 湖南中铁五新钢模有限责任公司 Lining trolley special for rail tunnel
CN101748736A (en) * 2009-12-17 2010-06-23 湖北白莲河抽水蓄能有限公司 Construction method for rock anchorage beam of underground workshop
CN102839664A (en) * 2012-08-20 2012-12-26 长江勘测规划设计研究有限责任公司 Rock-anchored crane beam with overall-process-stress-adjustable main load-bearing anchor rod and construction method
CN204024676U (en) * 2014-08-21 2014-12-17 中国水利水电第七工程局有限公司 A kind of novel tunnel concrete steel form carrier
CN204552781U (en) * 2015-04-24 2015-08-12 中国水利水电第七工程局有限公司 A kind of suspension type anchor cable construction chassis voluntarily
CN205894081U (en) * 2016-06-06 2017-01-18 中国水利水电第七工程局有限公司 Symmetry formula rock -anchored beam concrete placement platform truck

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106150525A (en) * 2016-08-31 2016-11-23 湖南五新隧道智能装备股份有限公司 A kind of rock anchorage beam construction trolley and construction method thereof
CN107587722A (en) * 2017-09-26 2018-01-16 中国水利水电第七工程局有限公司 A kind of advanced mounting process of crane beam on rock wall for underground power house reinforcing bar and its reinforcing bar are from steady structure
CN108506025A (en) * 2018-04-25 2018-09-07 中国水利水电第八工程局有限公司 Formwork jumbo for middle top board construction
CN108506025B (en) * 2018-04-25 2024-04-09 中国水利水电第八工程局有限公司 Template trolley for middle roof construction
CN109763458A (en) * 2019-02-19 2019-05-17 韩宏雷 Dam body seepage wall trolley, walling mechanism, dam body seepage wall construction method

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Application publication date: 20160824

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