CN105883650B - A kind of assembly technology of endless rope speed regulating machine in mine winch - Google Patents

A kind of assembly technology of endless rope speed regulating machine in mine winch Download PDF

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Publication number
CN105883650B
CN105883650B CN201610359031.5A CN201610359031A CN105883650B CN 105883650 B CN105883650 B CN 105883650B CN 201610359031 A CN201610359031 A CN 201610359031A CN 105883650 B CN105883650 B CN 105883650B
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China
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bearing
planetary gear
end cap
gear
bolt
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CN201610359031.5A
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CN105883650A (en
Inventor
张建
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Laifeng Jinlong Industrial Co ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/12Driving gear incorporating electric motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/14Power transmissions between power sources and drums or barrels
    • B66D1/22Planetary or differential gearings, i.e. with planet gears having movable axes of rotation

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Details Of Gearings (AREA)

Abstract

The present invention relates to a kind of assembly technology of endless rope speed regulating machine in mine winch, during final assembly, clear up first, clean each part, and then assemble high-speed planets based part, motor joint portion support flange part, small planet wheel rack part, dual planetary gear case left side Cover members, final drive sun wheel component, planetary gear train planet carrier component, final stage Gear Planet Transmission end pieces and motor successively to the non-processing face figure red oil resistant antirust paint of casting, most laggard complete machine assembling and test run debugging.The present invention devises the assembly technology of a set of endless rope speed regulating machine in mine winch, the numerous just letter of the technology, final assembly is set to have chapter to escape, avoid in assembling process because the improper of assemble sequence and caused by frequently anti-work situation, improve final assembly efficiency, final assembly qualification rate is not only ensured, and ensure that the stability and security during equipment use.

Description

A kind of assembly technology of endless rope speed regulating machine in mine winch
Technical field
The present invention relates to a kind of assembly technology of endless rope speed regulating machine in mine winch.
Background technology
Endless rope speed regulating machine in mine winch is the rail-based conveyor system with rope traction, is mainly used in working face in the pit Crossheading and exploiting field main entry realize material, equipment conveying, transport traction and long haul distance and material especially suitable for large-scale fully-mechanized mining equipment The transport of material, conevying efficiency and transportation safety reliability can be greatly improved, it can also be used to metal mine and track transport, can Suitable in easy flights in 30 ° and the rail transport of fluctuations.
The winch is two-wheel spiral winded type friction roll, the planetary differential that motor input shaft direct-drive often engages, Under the corresponding combination of fast, slow lock, zero-speed, quickly and at a slow speed, final transmission last level planetary gear and friction roll are formed;By steel Frictional force between cord and roller and the purpose for reaching transmission weight.
The winch is mainly made up of base, motor, planetary differential, speed governing lock, roller portion, final drive device etc., Complete machine mechanical part, it is complicated, it is related to more set epicyclic transmission mechanisms, and rotatable parts are interlaced, it is slightly poor during assembling Mistake, assembling failure will be caused and done over again;How the security reliability of device fabrication is ensured, its correct manufacturing process is particularly heavy Will, the assembly technology of particularly complete machine is exactly an important ring, only ensures that its assembles quality, just can ensure that it at work Securely and reliably, and assembly work efficiency is improved;In the prior art, the assembly technology of the equipment is varied, can reach optimal Quality and the technology of most fast efficiency of assembling are assembled, is still blank.
The content of the invention
The defects of the object of the invention is exactly to make up prior art, there is provided a kind of endless rope speed regulating machine in mine winch Assembly technology.
The present invention is achieved by the following technical solutions:A kind of assembly technology of endless rope speed regulating machine in mine winch, Assembled according to the following steps:
1st, clamp:Clear up, clean each part;
2nd, paint:The non-processing face figure red oil resistant antirust paint of casting
3rd, assemble:
A, high-speed planets based part assembles:
First hole gear 1 is mounted in the groove of planetary gear 2, bearing 3 is fitted into the endoporus of planetary gear 2, upset planetary gear exists The opposite side of hole gear 1, loads back-up ring 4 and another bearing 3, then back-up ring 5 is placed on two lateral surfaces of two pieces bearing 3, will Install the planetary gear of bearing and annex be placed on the opening in shelves of planetary wheel carrier 6, then bearing pin 7 is fitted into the hole of planetary wheel carrier, Notice that groove milling position is outside, then planet pinion shaft baffle plate 8 is coupled simultaneously in the groove of planetary gear bearing pin 7 with bolt, spring washer It is fastened on planetary wheel carrier 6, the end greatly of planetary wheel carrier 6 is stood up on platform downwards, bearing 9 is sleeved on the axle of planetary wheel carrier To foot end face, distance set 10 is then loaded onto to the end face of bearing 9, another bearing 9 is then sleeved on planetary wheel carrier again Axle up to 10 end faces of distance set, right side end cap 11 is sleeved on bearing 9 greatly downwards, pays attention on the right side of end cap small end and above The distance of bearing 9, oil sealing 12 is mounted in the inside groove of bearing cap 13, then bearing cap 13 is coupled and is fastened on bolt, spring washer On right side end cap 11, by felt 14 in the inside groove of left end cap 15, left end cap 15 is coupled with bolt, spring washer and is fastened on axle In bearing 16, bearing block 16 is overturn into 180 degree, bearing 17 is mounted in inner hole of bearing seat and filled to left end cap 15, then felt 18 In the inside groove of right end cap 19, priming cup 20 is screwed in the screw of right end cap, is coupled right end cap simultaneously with bolt, spring washer It is fastened on bearing block 13, then bearing block left end cap 15 is sleeved on downwards on the end cap 11 of right side, spacer 23 is sleeved on planet The axle of wheel carrier 6 is cylindrical, at the endoporus of oil sealing 12, and left end props up bearing 9, then two pieces flat key is mounted in two keys of planetary wheel carrier 6 It in groove, planetary gear brake 21 will be sleeved on planetary wheel carrier 6 at a slow speed, then shaft block ring 22 is mounted in the jump-ring slot of planetary wheel carrier 6 In;
B, the part of motor joint portion support flange 29 assembles:
First by spacer sleeve 24 be sleeved on planetary wheel carrier 6 it is cylindrical on, then by oil sealing 25 be mounted in the inside groove of bearing cap 26 in, by bearing Lid 26 is sleeved on spacer sleeve 24, and bearing 27 is mounted in the cylindrical up to spacer sleeve 24 of planetary wheel carrier 6, loads onto shaft block ring 28, then Motor joint portion flange 29 is sleeved on the up to end face of bearing cap 26 of bearing 27, connected bearing cap 26 simultaneously tightly with bolt, spring washer Gu on motor joint portion support flange 29, high-speed planets based part is overturn into 180 degree, makes motor joint portion support flange 29 It is placed on platform downwards, the small end of duplex shaft gear 30 in planetary wheel carrier 6, makes the wheel of the middle part gear teeth and planetary gear 2 downwards Tooth is aligned, and by two pieces flat key in the keyway of duplex internal tooth casing 31, quick planetary wheel carrier brake 32 then is mounted in into duplex On internal tooth casing 31, pay attention to making left and right to align, then by duplex internal tooth casing 31 mounted in blending bolt on right side end cap 11 and spring washer by the right side Side end cap 11 is coupled and fastened with duplex internal tooth casing 31;
C, the part of small planet wheel rack 37 assembles:
Hole back-up ring 33 is fitted into the jump-ring slot of the endoporus of planetary gear 34, by bearing 35 respectively from planetary gear 34 Both ends are mounted in planetary endoporus, end ring 36 are placed on behind bearing both sides planetary gear loading planetary wheel carrier 37 is opened In shelves, planetary gear bearing pin 38 is then loaded onto, uses bolt, spring washer that planetary gear pin shaft baffle is tight after loading onto planetary gear pin shaft baffle 39 Gu on planetary wheel carrier 37, the plane of plug 40 is mounted in the endoporus of planetary gear 34 downwards, pays attention to interference fit, then will row The end greatly of star wheel frame 37 is lifted in duplex internal tooth casing 31 downwards;
D, the assembling of the dual planetary gear case left side part of end cap 42 and the part of intermediate support beam 41:
Oil sealing 43 in the endoporus of bearing cap 44, bearing cap 44 on end cap 42 on the left of dual planetary gear case, Bearing 45 is sleeved on to the cylindrical up to axle step of end cap 42 on the left of dual planetary gear case, is loaded on shaft block ring 46, then will The bolt of end cap 42, pad couple the left side for being fastened on duplex internal tooth casing 31 on the left of dual planetary gear case, and oil sealing 47 is mounted in into axle In the endoporus for holding lid 48, then bearing cap 48 be sleeved on intermediate support beam 41 it is cylindrical on, bearing 49 is mounted in intermediate supports The cylindrical up to step of frame 41, loads onto shaft block ring 50, finally that intermediate support beam 41 is big left mounted in dual planetary gear case downwards On bearing 45 on side end cap 42, intermediate support beam 41 is coupled simultaneously with end cap 42 on the left of dual planetary gear case with bolt, spring washer Fastening;
E, the assembling of the part of final drive sun gear 57:
By reel inner sleeve 51 have the one of drilling put upwardly it is vertical on the table, the large cylindrical one end of ring gear 52 to trapping In the endoporus of reel inner sleeve 51, ring gear and reel inner sleeve are coupled and fastened with bolt, spring washer, gone out with taper reamer align reaming interior Taper hole on gear ring 48 and reel inner sleeve 51, then loads onto GB118-86 taper bolts 53, and reel inner sleeve is overturn into 180 degree, makes interior Gear ring 52 is downward, and the keyway of bipyramid friction drive wheel 54 is aligned to the flat key 55 put in reel and is sleeved in reel inner sleeve 51, Then the small end of end cap 56 is mounted in reel inner sleeve 51 downwards, end cap 56 is fastened in reel inner sleeve 51 with bolt, spring washer, then The reel inner sleeve 51 for installing bipyramid friction drive wheel 54 and the grade part of ring gear 52 is overturn into 180 degree, is lifted into intermediate support beam 41 On, make the bearing 49 of the inner hole sleeve of end cap 56 on intermediate support beam 41 it is cylindrical on, with bolt, spring washer by bearing cap 48 Tie and be fastened on end cap, then the small end of final drive sun gear 57 is mounted in reel inner sleeve 51 downwards, make the final drive sun 57 small end external splines are taken turns to be fitted into the internal splined hole of planetary wheel carrier 37;
F, the assembling of the component of planetary gear train planet carrier 62:
Hole back-up ring 58 is fitted into the jump-ring slot of the endoporus of final stage planetary gear 59, then by bearing 60 respectively from final stage planetary gear 59 both ends are mounted in final stage planetary gear endoporus, and bearing spacer sleeve 61 is placed on the both sides of bearing 60 and final stage planetary gear 59 is filled Shelves are opened in planetary gear train planet carrier 62, final stage planetary gear bearing pin 63 is fitted into the endoporus of planet carrier 62, loads onto planetary gear pin After axle bumper plate 64, shape is fastened planetary gear pin shaft baffle 64 in planet carrier 62 with bolt, spring washer, by planet carrier 62 with outer flower One end of key is upward, bearing 65 is set with into the cylindrical up to step of planet carrier 62, then bearing oil baffle disc 66 is set with into planet carrier 62 to the end face of bearing 65, and loads onto shaft block ring 67, will be fitted under the plane of plug 68 in the endoporus of planet carrier 62 to end face, paid attention to It is full of cooperation, planet carrier 62 is overturn 180 degree again, makes one end equipped with bearing 65 downward, planet carrier is lifted into ring gear 52, Make in outer ring to the bearing hole of ring gear 52 of bearing 65;
G, the assembling of final stage Gear Planet Transmission end pieces:
First cover plate 69 is placed on final stage Gear Planet Transmission end cap 70, cover plate 69 is fastened on end cap 70 by blending bolt, spring washer On, bearing 71 is mounted in the endoporus of end cap 70 to end face, oil sealing 72 is fitted into the endoporus of final stage supports end cap 73, then end Level supports end cap 73 is coupled and fastened with bolt, spring washer, bearing spacer sleeve 74 is mounted on final stage Gear Planet Transmission end cap 70 The end face of the cylindrical up to bearing 71 of planetary gear train planet carrier 62, by flat key 75 in the keyway of bearing 76, then spline housing 77 in the endoporus of bearing 76, and at the big end of bearing, it is concordant to be filled to both ends of the surface, and shaft end is pressed for the one end for paying attention to making no spline Lid 78 is placed on planet carrier support, and blending bolt, spring washer are coupled and fastened;
H, motor is filled:
Part is filled by more than to lie on platform, and duplex shaft gear is propped up with copper rod from the end of planetary gear brake 21 at a slow speed 30, with sledgehammer beat copper rod to beat it is motionless untill, by inner spline housing 79 mounted in duplex shaft gear 30 external splines on, use depth gauge rule The end face of duplex shaft gear 30 is measured to the large end face size of motor joint portion support flange 29, is measuring the axle of motor spline shaft 80 The distance of motor flange 81 is held, calculates the dimension difference of the two, matches suitable nylon cushion 82 mounted in inner spline housing 79 In endoporus, motor spline shaft 80 is then aligned into inner spline housing 79, by the bolt of motor joint portion support flange 29, spring washer, spiral shell Mother is coupled and fastened with motor flange 81;
I, complete machine assembling and test run debugging:By motor 83, bearing block 16, intermediate support beam 41, bearing 76 successively with bolt, Pad, nut are fastened on base 84, in quick planetary wheel carrier brake 32, are at a slow speed installed respectively on planetary gear brake 21 Brake gear is braked, finally crosses respectively by injecting lubricating oil into transmission parts at cover plate 69, at priming cup 20, takes over motor electricity Source test run, and detected by complete machine bolt standard inspection standard.
It is an advantage of the invention that:
The present invention devises the assembly technology of a set of endless rope speed regulating machine in mine winch, the numerous just letter of the technology, makes whole Machine is equipped with chapter and can escaped, avoid in assembling process because the improper of assemble sequence and caused by frequently anti-work situation, improve whole Machine efficiency of assembling, final assembly qualification rate is not only ensured, and ensure that the stability and security during equipment use.
Brief description of the drawings
Fig. 1 is the structure sectional view of endless rope speed regulating machine in mine winch high-speed planets based part of the present invention.
Fig. 2 is the structure sectional view of endless rope speed regulating machine in mine winch motor joint portion support flange part of the present invention.
Fig. 3 is the structure sectional view of endless rope speed regulating machine in mine winch small planet wheel rack part of the present invention.
Fig. 4 is Cover members and intermediate support beam on the left of endless rope speed regulating machine in mine winch dual planetary gear case of the present invention The structure sectional view of part.
Fig. 5 is the structure sectional view of endless rope speed regulating machine in mine winch final drive sun wheel component of the present invention.
Fig. 6 is endless rope speed regulating machine in mine winch general assembly structure sectional view of the present invention.
Label in accompanying drawing is respectively:
1st, hole is kept off;2nd, planetary gear;3rd, bearing;4th, back-up ring;
5th, back-up ring;6th, planetary wheel carrier;7th, bearing pin;8th, pin shaft baffle;
9th, bearing;10th, distance set;11st, right side end cap;12nd, oil sealing;
13rd, bearing cap;14th, felt;15th, left end cap;16th, bearing block
17th, bearing;18th, felt;19th, right end cap;20th, priming cup;
21st, planetary gear brake at a slow speed;22nd, shaft block ring;23rd, spacer;
24th, spacer sleeve;25th, oil sealing;26th, bearing cap;27th, bearing;28th, shaft block ring;
29th, motor joint portion flange;30th, duplex shaft gear;31st, duplex internal tooth casing;
32nd, quick planetary wheel carrier brake;200th, motor joint portion support flange part;
33rd, hole back-up ring;34th, planetary gear;35th, bearing;36th, end ring;
37th, planetary wheel carrier;38th, planetary gear bearing pin;39th, planetary gear pin shaft baffle;40th, plug;
41st, intermediate support beam;42nd, end cap on the left of dual planetary gear case;43rd, oil sealing;44th, bearing cap
45th, bearing 46, shaft block ring;47th, oil sealing;48th, bearing cap;
49th, bearing;50th, shaft block ring;51st, reel inner sleeve;52nd, ring gear;
53rd, taper bolt;54 bipyramid friction drive wheels;55th, flat key;56th, end cap;
57th, final drive sun gear;58th, hole back-up ring;59th, final stage planetary gear;60th, bearing;
61st, bearing spacer sleeve;62nd, planetary gear train planet carrier;63rd, final stage planetary gear bearing pin;64th, pin shaft baffle;
65th, bearing;66th, bearing oil baffle disc;67th, shaft block ring;68th, plug;
69th, cover plate;70th, final stage Gear Planet Transmission end cap;71st, bearing;72nd, oil sealing;
73rd, final stage supports end cap;74th, bearing spacer sleeve;75th, flat key;76th, bearing;
77th, spline housing;78th, shaft end gland;79 inner spline housings;80th, motor spline shaft;
81st, motor flange;82nd, nylon cushion;83rd, motor;84th, base.
Embodiment
As shown in Figures 1 to 6, the present invention is achieved by the following technical solutions:A kind of endless rope speed regulating machine in mine twists The assembly technology of car, is assembled according to the following steps:
1st, clamp:Clear up, clean each part;
2nd, paint:The non-processing face figure red oil resistant antirust paint of casting
3rd, assemble:
A, high-speed planets based part assembles:
Referring to Fig. 1, first hole gear 1 is mounted in the groove of planetary gear 2, bearing 3 is fitted into the endoporus of planetary gear 2, upset row Star gear keeps off 1 opposite side in hole, loads back-up ring 4 and another bearing 3, then back-up ring 5 is placed on outside two of two pieces bearing 3 Side, the planetary gear for installing bearing and annex are placed on the opening in shelves of planetary wheel carrier 6, bearing pin 7 is then loaded into planetary wheel carrier Hole in, notice that groove milling position is outside, then by planet pinion shaft baffle plate 8 mounted in planetary gear bearing pin 7 groove in bolt, spring washer It is coupled and is fastened on planetary wheel carrier 6, the end greatly of planetary wheel carrier 6 is stood up on platform downwards, bearing 9 is sleeved on planetary wheel carrier Axle up to foot end face, then load onto distance set 10 to the end face of bearing 9, then another suit of bearing 9 be expert at again The axle of star wheel frame up to 10 end faces of distance set, right side end cap 11 is sleeved on bearing 9 greatly downwards, pays attention to right side end cap small end With the distance of upper spherical bearing 9, oil sealing 12 is mounted in the inside groove of bearing cap 13, is then coupled bearing cap 13 simultaneously with bolt, spring washer It is fastened on the end cap 11 of right side, by felt 14 in the inside groove of left end cap 15, is coupled left end cap 15 simultaneously tightly with bolt, spring washer Gu on bearing block 16, bearing block 16 is overturn into 180 degree, bearing 17 is mounted in inner hole of bearing seat to left end cap 15, then hair Felt 18 is screwed in priming cup 20 in the screw of right end cap in the inside groove of right end cap 19, with bolt, spring washer by right end cap It is coupled and is fastened on bearing block 13, then bearing block left end cap 15 is sleeved on downwards on the end cap 11 of right side, spacer 23 is set with Planetary wheel carrier 6 axle is cylindrical, at the endoporus of oil sealing 12, left end props up bearing 9, then by two pieces flat key mounted in planetary wheel carrier 6 It in two keyways, planetary gear brake 21 will be sleeved on planetary wheel carrier 6 at a slow speed, then shaft block ring 22 is mounted in planetary wheel carrier 6 In jump-ring slot;
B, the part of motor joint portion support flange 29 assembles:
Referring to Fig. 2, first by spacer sleeve 24 be sleeved on planetary wheel carrier 6 it is cylindrical on, then oil sealing 25 is mounted in the inside groove of bearing cap 26 In, bearing cap 26 is sleeved on spacer sleeve 24, bearing 27 is mounted in the cylindrical up to spacer sleeve 24 of planetary wheel carrier 6, loads onto axle use Back-up ring 28, then motor joint portion flange 29 is sleeved on the up to end face of bearing cap 26 of bearing 27, with bolt, spring washer by bearing cap 26 Connect and be fastened on motor joint portion support flange 29, high-speed planets based part is overturn into 180 degree, makes motor joint portion branch Hold flange 29 to be placed on platform downwards, the small end of duplex shaft gear 30 in planetary wheel carrier 6, makes the middle part gear teeth and planet tooth downwards The gear teeth of wheel 2 align, and by two pieces flat key in the keyway of duplex internal tooth casing 31, then fill quick planetary wheel carrier brake 32 On duplex internal tooth casing 31, pay attention to aligning left and right, then by duplex internal tooth casing 31 mounted in blending bolt and bullet on right side end cap 11 Right side end cap 11 is coupled and fastened with duplex internal tooth casing 31 by pad;
C, the part of small planet wheel rack 37 assembles:
Referring to Fig. 3, in the jump-ring slot for the endoporus that hole back-up ring 33 is fitted into planetary gear 34, by bearing 35 respectively from planet The both ends of gear 34 are mounted in planetary endoporus, end ring 36 are placed on behind bearing both sides planetary gear is loaded planet Wheel carrier 37 is opened in shelves, then loads onto planetary gear bearing pin 38, is loaded onto planetary gear pin after planetary gear pin shaft baffle 39 with bolt, spring washer Axle bumper plate is fastened on planetary wheel carrier 37, and the plane of plug 40 is mounted in the endoporus of planetary gear 34 downwards, pays attention to interference fit, Then the end greatly of planetary wheel carrier 37 is lifted in duplex internal tooth casing 31 downwards;
D, the assembling of the dual planetary gear case left side part of end cap 42 and the part of intermediate support beam 41:
Referring to Fig. 4, oil sealing 43 in the endoporus of bearing cap 44, bearing cap 44 is mounted in dual planetary gear case left-hand end On lid 42, bearing 45 is sleeved on to the cylindrical up to axle step of end cap 42 on the left of dual planetary gear case, is loaded on shaft block ring 46, Then the bolt of end cap 42, pad on the left of dual planetary gear case are coupled to the left side for being fastened on duplex internal tooth casing 31, by oil sealing 47 In the endoporus of bearing cap 48, then bearing cap 48 be sleeved on intermediate support beam 41 it is cylindrical on, during bearing 49 is mounted in Between the cylindrical up to step of support frame 41, load onto shaft block ring 50, intermediate support beam 41 be finally mounted in double-planet tooth downwards greatly On bearing 45 on the left of roller box on end cap 42, with bolt, spring washer by end cap 42 on the left of intermediate support beam 41 and dual planetary gear case It is coupled and fastens;
E, the assembling of the part of final drive sun gear 57:
Referring to Fig. 5, reel inner sleeve 51 is had into drilling one, which is put upwardly, to stand on the table, the large cylindrical of ring gear 52 One end is sleeved on downwards in the endoporus of reel inner sleeve 51, and ring gear and reel inner sleeve are coupled and fastened with bolt, spring washer, is cut with scissors with cone The taper hole that knife align reaming goes out in ring gear 48 and reel inner sleeve 51, then loads onto GB118-86 taper bolts 53, and reel inner sleeve is overturn 180 degree, make ring gear 52 downward, the keyway of bipyramid friction drive wheel 54 is aligned to the flat key 55 put in reel and is sleeved on reel In inner sleeve 51, then the small end of end cap 56 is mounted in reel inner sleeve 51 downwards, end cap 56 is fastened in reel with bolt, spring washer Cover on 51, then the reel inner sleeve 51 for installing bipyramid friction drive wheel 54 and the grade part of ring gear 52 is overturn into 180 degree, be lifted into centre On support frame 41, make the bearing 49 of the inner hole sleeve of end cap 56 on intermediate support beam 41 it is cylindrical on, with bolt, spring washer by axle Hold lid 48 to be coupled and be fastened on end cap, then the small end of final drive sun gear 57 is mounted in reel inner sleeve 51 downwards, make final stage The transmission small end external splines of sun gear 57 is fitted into the internal splined hole of planetary wheel carrier 37;
F, the assembling of the component of planetary gear train planet carrier 62:
Hole back-up ring 58 is fitted into the jump-ring slot of the endoporus of final stage planetary gear 59 referring to Fig. 6, then by bearing 60 respectively from end The both ends of level planetary gear 59 are mounted in final stage planetary gear endoporus, and bearing spacer sleeve 61 is placed on the both sides of bearing 60 and final stage row Star-wheel 59 is opened in shelves mounted in planetary gear train planet carrier 62, and final stage planetary gear bearing pin 63 is fitted into the endoporus of planet carrier 62, loaded onto After planetary gear pin shaft baffle 64, shape is fastened planetary gear pin shaft baffle 64 in planet carrier 62 with bolt, spring washer, by planet carrier 62 one end with external splines are upward, bearing 65 are set with into the cylindrical up to step of planet carrier 62, then bearing oil baffle disc 66 is set with Planet carrier 62 loads onto shaft block ring 67 to the end face of bearing 65, will be fitted under the plane of plug 68 in the endoporus of planet carrier 62 to end Face, pay attention to interference fit, planet carrier 62 is overturn 180 degree again, make one end equipped with bearing 65 downward, planet carrier is lifted into interior In gear ring 52, make in outer ring to the bearing hole of ring gear 52 of bearing 65;
G, the assembling of final stage Gear Planet Transmission end pieces:
Referring to Fig. 6, first cover plate 69 is placed on final stage Gear Planet Transmission end cap 70, blending bolt, spring washer fasten cover plate 69 On end cap 70, bearing 71 is mounted in the endoporus of end cap 70 to end face, oil sealing 72 is fitted into the endoporus of final stage supports end cap 73, Then final stage supports end cap 73 is coupled and fastened with bolt, spring washer, by bearing spacer on final stage Gear Planet Transmission end cap 70 Set 74 is mounted in the end face of the cylindrical up to bearing 71 of planetary gear train planet carrier 62, by flat key 75 in the keyway of bearing 76, then Spline housing 77 in the endoporus of bearing 76, at the big end of bearing, it is concordant to be filled to both ends of the surface for the one end for paying attention to making no spline, Shaft end gland 78 is placed on planet carrier support, blending bolt, spring washer are coupled and fastened;
H, motor is filled:
Referring to Fig. 6, by more than filling part lies on platform, is propped up pair from the end of planetary gear brake 21 at a slow speed with copper rod Joint shaft gear 30, with sledgehammer beat copper rod to beat it is motionless untill, by inner spline housing 79 mounted in duplex shaft gear 30 external splines on, With the large end face size of the end face of depth gauge rule measurement duplex shaft gear 30 to motor joint portion support flange 29, motor flower is being measured The shaft end of key axle 80 calculates the dimension difference of the two, matches suitable nylon cushion 82 and be mounted in interior flower to the distance of motor flange 81 Key set 79 endoporus in, motor spline shaft 80 is then aligned into inner spline housing 79, by the bolt of motor joint portion support flange 29, Spring washer, nut are coupled and fastened with motor flange 81;
I, complete machine assembling and test run debugging:
Referring to Fig. 6, motor 83, bearing block 16, intermediate support beam 41, bearing 76 are fastened with bolt, pad, nut successively On base 84, in quick planetary wheel carrier brake 32, braking brake gear is installed on planetary gear brake 21 respectively at a slow speed, most Cross respectively afterwards by injecting lubricating oil into transmission parts at cover plate 69, at priming cup 20, take over motor power test run, and press whole Machine bolt standard inspection standard is detected.
In part and complete machine assembling process as described above, the position that dress hole is threaded on parts installs corresponding rule additional The priming cup of lattice number, each member lumens sealed faying face install highland barley paper washer additional, installed additional simultaneously at each bolt-connection fastening Corresponding plain cushion, spring washer, the bolt at member lumens fastening install stopping device additional, and installation step order as described above is non-adjustable Change.

Claims (1)

  1. A kind of 1. assembly technology of endless rope speed regulating machine in mine winch, it is characterised in that:Assembled according to the following steps:
    1), pincers:Clear up, clean each part;
    2), paint:The non-processing face coating Red oil resistant antirust paint of casting;
    3), assembling:
    A, high-speed planets based part assembles:
    First hole is kept off(1)Mounted in planetary gear(2)In groove, by bearing(3)Load planetary gear(2)In endoporus, planet tooth is overturn Wheel is kept off in hole(1)Opposite side, load back-up ring(4)And another bearing(3), then back-up ring(5)It is placed on two pieces bearing(3)'s Two lateral surfaces, the planetary gear for installing bearing and annex are placed on planetary wheel carrier(6)Open in shelves, then by bearing pin(7)Dress In the hole for entering planetary wheel carrier, notice that groove milling position is outside, then by planet pinion shaft baffle plate(8)Mounted in planetary gear bearing pin(7)'s It is coupled in groove with bolt, spring washer and is fastened on planetary wheel carrier(6)On, by planetary wheel carrier(6)Big end is stood up on platform downwards, will Bearing(9)The axle up to foot end face of planetary wheel carrier is sleeved on, then loads onto distance set(10)To bearing(9)End face, so Afterwards again by another bearing(9)It is sleeved on the axle up to distance set of planetary wheel carrier(10)End face, by right side end cap(11)Greatly towards Under be sleeved on bearing(9)On, pay attention to right side end cap small end and upper spherical bearing(9)Distance, by oil sealing(12)Mounted in bearing cap (13)In inside groove, then with bolt, spring washer by bearing cap(13)It is coupled and is fastened on right side end cap(11)On, by felt(14)Dress In left end cap(15)Inside groove in, with bolt, spring washer by left end cap(15)It is coupled and is fastened on bearing block(16)On, by bearing block (16)180 degree is overturn, bearing(17)To left end cap in inner hole of bearing seat(15), then felt(18)Mounted in right end cap (19)Inside groove in, priming cup(20)It is screwed in the screw of right end cap, right end cap is coupled and fastened with bolt, spring washer In bearing block(13)On, then bearing block left end cap(15)Right side end cap is sleeved on downwards(11)On, spacer(23)It is sleeved on Planetary wheel carrier(6)Axle is cylindrical, oil sealing(12)At endoporus, left end props up bearing(9), two pieces flat key is then mounted in planetary wheel carrier (6)Two keyways in, will planetary gear brake at a slow speed(21)It is sleeved on planetary wheel carrier(6)On, then by shaft block ring(22)Dress In planetary wheel carrier(6)In jump-ring slot;
    B, support flange part in motor joint portion assembles:
    First by spacer sleeve(24)It is sleeved on planetary wheel carrier(6)On cylindrical, then by oil sealing(25)Mounted in bearing cap(26), will in inside groove Bearing cap(26)It is sleeved on spacer sleeve(24)On, bearing(27)Mounted in planetary wheel carrier(6)Cylindrical up to spacer sleeve(24), load onto Shaft block ring(28), then motor joint portion flange(29)It is sleeved on bearing(27)Up to bearing cap(26)End face, with bolt, bullet Pad bearing cap(26)Connect and be fastened on motor joint portion support flange(29)On, high-speed planets based part is overturn 180 Degree, makes motor joint portion support flange(29)It is placed on platform downwards, duplex shaft gear(30)Small end is mounted in downwards planetary wheel carrier (6)It is interior, make the middle part gear teeth and planetary gear(2)The gear teeth align, two pieces flat key is mounted in duplex internal tooth casing(31)Keyway in, Then by quick planetary wheel carrier brake(32)Mounted in duplex internal tooth casing(31)On, pay attention to making left and right to align, then by duplex internal tooth Set(31)Mounted in right side end cap(11)Upper blending bolt and spring washer are by right side end cap(11)With duplex internal tooth casing(31)It is coupled and tight Gu;
    C, small planet wheel rack part assembles:
    By hole back-up ring(33)Load planetary gear(34)Endoporus jump-ring slot in, by bearing(35)Respectively from planetary gear (34)Both ends be mounted in planetary endoporus in, by end ring(36)It is placed on behind bearing both sides and planetary gear is loaded planet Wheel carrier(37)Open in shelves, then load onto planetary gear bearing pin(38), load onto planetary gear pin shaft baffle(39)It will be gone with bolt, spring washer afterwards Star-wheel pin shaft baffle is fastened on planetary wheel carrier(37)On, plug(40)Plane is mounted in downwards planetary gear(34)Endoporus in, Interference fit is paid attention to, then by planetary wheel carrier(37)Big end is lifted on duplex internal tooth casing downwards(31)It is interior;
    D, end cap on the left of dual planetary gear case(42)Part and intermediate support beam(41)The assembling of part:
    Oil sealing(43)Mounted in bearing cap(44)Endoporus in, bearing cap(44)Mounted in end cap on the left of dual planetary gear case(42) On, by bearing(45)It is sleeved on end cap on the left of dual planetary gear case(42)Cylindrical up to axle step, be loaded on shaft block ring (46), then by end cap on the left of dual planetary gear case(42)Duplex internal tooth casing is fastened on bolt, pad connection(31)Left side, By oil sealing(47)Mounted in bearing cap(48)Endoporus in, then bearing cap(48)It is sleeved on intermediate support beam(41)It is cylindrical On, by bearing(49)Mounted in intermediate support beam(41)Cylindrical up to step, loads onto shaft block ring(50), finally intermediate support beam (41)Greatly downwards mounted in end cap on the left of dual planetary gear case(42)On bearing(45)On, with bolt, spring washer by intermediate supports Frame(41)With end cap on the left of dual planetary gear case(42)It is coupled and fastens;
    E, the assembling of final drive sun wheel component:
    By reel inner sleeve(51)Have drilling one, which is put upwardly, to stand on the table, ring gear(52)Large cylindrical one end is to trapping Mounted in reel inner sleeve(51)In endoporus, ring gear and reel inner sleeve are coupled and fastened with bolt, spring washer, is gone out with taper reamer align reaming Ring gear(52)And reel inner sleeve(51)On taper hole, then load onto GB118-86 taper bolts(53), reel inner sleeve is overturn (180)Degree, makes ring gear(52)Downwards, by bipyramid friction drive wheel(54)Keyway align the flat key put in reel(55)Set Mounted in reel inner sleeve(51)On, then end cap(56)Small end is mounted in downwards reel inner sleeve(51)On, with bolt, spring washer by end cap (56)It is fastened on reel inner sleeve(51)On, then bipyramid friction drive wheel will be installed(54)And ring gear(52)Deng the reel inner sleeve of part (51)180 degree is overturn, is lifted into intermediate support beam(41)On, make end cap(56)Inner hole sleeve be mounted in intermediate support beam(41)On Bearing(49)It is cylindrical on, with bolt, spring washer by bearing cap(48)It is coupled and is fastened on end cap, then by final drive sun gear (57)Small end is mounted in downwards reel inner sleeve(51)In, make final drive sun gear(57)Small end external splines loads planetary wheel carrier (37)Internal splined hole in;
    F, the assembling of planetary gear train planet carrier component:
    By hole back-up ring(58)Load final stage planetary gear(59)In the jump-ring slot of endoporus, then by bearing(60)Respectively from final stage planet Wheel(59)Both ends be mounted in final stage planetary gear endoporus in, bearing spacer sleeve(61)It is placed on bearing(60)Both sides and final stage row Star-wheel(59)Mounted in planetary gear train planet carrier(62)Open in shelves, by final stage planetary gear bearing pin(63)Load planet carrier(62)Endoporus In, load onto planetary gear pin shaft baffle(64)Afterwards, with bolt, spring washer by shape by planetary gear pin shaft baffle(64)Fasten planet carrier (62)On, by planet carrier(62)One end with external splines is upward, by bearing(65)It is set with planet carrier(62)Cylindrical up to step, Again by bearing oil baffle disc(66)It is set with planet carrier(62)To bearing(65)End face, and load onto shaft block ring(67), by plug (68)Load planet carrier under plane(62)To end face in endoporus, interference fit is paid attention to, planet carrier(62)180 degree is overturn again, is made Equipped with bearing(65)One end it is downward, planet carrier is lifted into ring gear(52)It is interior, make bearing(65)Outer ring to ring gear (52)In bearing hole;
    G, the assembling of final stage Gear Planet Transmission end pieces:
    First by cover plate(69)It is placed on final stage Gear Planet Transmission end cap(70)On, blending bolt, spring washer are by cover plate(69)It is fastened on end cap (70)On, by bearing(71)Mounted in end cap(70)To end face in endoporus, oil sealing(72)Load final stage supports end cap(73)It is interior Kong Zhong, then final stage supports end cap(73)Mounted in final stage Gear Planet Transmission end cap(70)On, it is coupled and is fastened with bolt, spring washer, By bearing spacer sleeve(74)Mounted in planetary gear train planet carrier(62)Cylindrical up to bearing(71)End face, by flat key(75)Mounted in branch Seat(76)Keyway in, then spline housing(77)Mounted in bearing(76)Endoporus in, pay attention to making one end of no spline propping up The big end of seat, it is concordant to be filled to both ends of the surface, by shaft end gland(78)Be placed on planet carrier support, blending bolt, spring washer be coupled and it is tight Gu;
    H, motor is filled:
    Part is filled by more than to lie on platform, from planetary gear brake at a slow speed(21)End props up duplex shaft gear with copper rod (30), with sledgehammer beat copper rod to beat it is motionless untill, by inner spline housing(79)Mounted in duplex shaft gear(30)External splines on, use Depth gauge rule measures duplex shaft gear(30)End face is to motor joint portion support flange(29)Large end face size, measuring motor Splined shaft(80)Shaft end is to motor flange(81)Distance, calculate the dimension difference of the two, match suitable nylon cushion(82) Mounted in inner spline housing(79)Endoporus in, then by motor spline shaft(80)Align inner spline housing(79), by motor joint portion branch Hold flange(29)With bolt, spring washer, nut and motor flange(81)It is coupled and fastens;
    I, complete machine assembling and test run debugging:By motor(83), bearing block(16), intermediate support beam(41), bearing(76)Use successively Bolt, pad, nut are fastened on base(84)On, in quick planetary wheel carrier brake(32), planetary gear brake at a slow speed(21) It is upper to install braking brake gear respectively, finally cross respectively and pass through cover plate(69)Place, priming cup(20)Place is injected into transmission parts Lubricating oil, motor power test run is connected, and detected by complete machine test stone;
    In part and complete machine assembling process as described above, the position that dress hole is threaded on parts installs dimension type additional Number priming cup, each member lumens sealed faying face installs highland barley paper washer additional, installed additional simultaneously at each bolt-connection fastening corresponding Plain cushion, spring washer, the bolt at member lumens fastening install stopping device additional.
CN201610359031.5A 2016-05-27 2016-05-27 A kind of assembly technology of endless rope speed regulating machine in mine winch Active CN105883650B (en)

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CN106744146B (en) * 2016-12-29 2018-10-16 中国矿业大学 A kind of elevator transmission device with anti-falling function
CN106865441A (en) * 2017-02-15 2017-06-20 谢博 A kind of mine mining ore deposit bucket winding/unwinding device
CN109516394B (en) * 2018-09-30 2020-09-01 武汉船用机械有限责任公司 Winch and method for mounting winch
CN110449828A (en) * 2019-06-30 2019-11-15 安徽省宿州市龙华机械制造有限公司 A kind of assembly technology suitable for P-60B14.2 type speed reducer
CN110802380B (en) * 2019-10-11 2021-01-26 明阳智慧能源集团股份公司 Assembly method of wind power gear box planetary component

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CN103043551A (en) * 2012-12-25 2013-04-17 淮北万源工贸有限责任公司 Speed reducer of mining winch

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CN102358555A (en) * 2011-08-25 2012-02-22 湖南创安防爆电器有限公司 Mine hoisting winch
CN103043551A (en) * 2012-12-25 2013-04-17 淮北万源工贸有限责任公司 Speed reducer of mining winch

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