CN105883650A - Assembly technology of mining endless rope speed regulation mechanical winch - Google Patents
Assembly technology of mining endless rope speed regulation mechanical winch Download PDFInfo
- Publication number
- CN105883650A CN105883650A CN201610359031.5A CN201610359031A CN105883650A CN 105883650 A CN105883650 A CN 105883650A CN 201610359031 A CN201610359031 A CN 201610359031A CN 105883650 A CN105883650 A CN 105883650A
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- China
- Prior art keywords
- bearing
- contained
- end cap
- gear
- planetary gear
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/12—Driving gear incorporating electric motors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66D—CAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
- B66D1/00—Rope, cable, or chain winding mechanisms; Capstans
- B66D1/02—Driving gear
- B66D1/14—Power transmissions between power sources and drums or barrels
- B66D1/22—Planetary or differential gearings, i.e. with planet gears having movable axes of rotation
Abstract
The invention relates to an assembly technology of a mining endless rope speed regulation mechanical winch. During complete machine assembly, firstly, all parts are cleaned and washed, and the non-machining face of a casting is coated with red oil-resistant antirust paint; then, a high-speed planetary gear train component, a motor joint part supporting flange component, a small planetary carrier component, a double planetary gear box left end cover component, a final drive sun gear component, a planetary gear train planetary carrier assembly, a final planetary drive end component and a motor are assembled in sequence; and finally, complete machine assembly and test run regulation are carried out. The assembly technology of the mining endless rope speed regulation mechanical winch is designed; and according to the technology, hard things are made simple, complete machine assembly has rules to follow, the situation that frequent reworking is caused by the improper assembly sequence in the assembly process is avoided, the complete machine assembly efficiency is improved, the complete machine assembly qualified rate is ensured, and the stability and safety in the equipment use process are ensured.
Description
Technical field
The present invention relates to the assembly technology of a kind of endless rope speed regulating machine in mine winch.
Background technology
Endless rope speed regulating machine in mine winch is the rail-based conveyor system with rope traction, is mainly used in mining face under mine
The big lane of crossheading and exploiting field realizes material, equipment conveying, is particularly well-suited to transport traction and long haul distance and the material of large-scale fully-mechanized mining equipment
The transport of material, can be greatly improved conevying efficiency and transportation safety reliability it can also be used to metal mine and track transport, can
It is applicable in easy flights in 30 ° and the rail transport of fluctuations.
This winch is two-wheel spiral winded type friction roll, the planetary differential that motor power shaft integral drive often engages,
Under lock fast, slow corresponding combines, form zero-speed, quickly and at a slow speed, final transmission last level planetary gear and friction roll；By steel
Frictional force between cord and cylinder and reach to transmit the purpose of weight.
This winch is mainly made up of base, motor, planetary differential, speed governing lock, cylinder portion, final drive device etc.,
Complete machine mechanical part, structure is complicated, relates to overlapping epicyclic transmission mechanism more, and rotatable parts are interlaced, the poorest during assembling
Mistake, will cause to assemble and unsuccessfully do over again；How to ensure the security reliability of device fabrication, its correct manufacturing process is the heaviest
, the particularly assembly technology of complete machine is exactly an important ring, only guarantees that it assembles quality, just can ensure that it is operationally
Safe and reliable, and improve assembly work efficiency；In prior art, the assembly technology of this equipment is varied, can reach optimal
Assembling quality and the technology of the fastest efficiency of assembling, be still blank.
Summary of the invention
The object of the invention is contemplated to make up the defect of prior art, it is provided that a kind of endless rope speed regulating machine in mine winch
Assembly technology.
The present invention is achieved by the following technical solutions: the assembly technology of a kind of endless rope speed regulating machine in mine winch,
Assemble according to the following steps:
1, pincers: clear up, clean each part；
2, paint: foundry goods non-machined surface figure redness oil resistant antirust paint
3, assemble:
A, high-speed planets based part assemble:
First being contained in planetary gear 2 groove by hole gear 1, loaded by bearing 3 in planetary gear 2 endoporus, upset planetary gear keeps off 1 in hole
Opposite side, load back-up ring 4 and another part bearing 3, then back-up ring 5 be placed on two lateral surface of two pieces bearing 3, axle will be installed
What the planetary gear held and adnexa were placed on planetary wheel carrier 6 opens in shelves, is then loaded by bearing pin 7 in the hole of planetary wheel carrier, notes milling
Groove location is outside, then is contained in by planet pinion shaft baffle plate 8 in the groove of planetary gear bearing pin 7 and connects with bolt, spring washer and be fastened on
On planetary wheel carrier 6, planetary wheel carrier 6 is held greatly and stands up downwards on platform, bearing 9 is sleeved on the axle of planetary wheel carrier under
End surface, then loads onto the end face of distance set 10 to bearing 9, is sleeved on the axle of planetary wheel carrier by another part bearing 9
To distance set 10 end faces, right side end cap 11 is faced down greatly and is sleeved on bearing 9, note on the right side of end cap small end and upper spherical bearing 9
Distance, oil sealing 12 is contained in bearing cap 13 inside groove, then with bolt, spring washer bearing cap 13 is connect and be fastened on right-hand end
On lid 11, felt 14 is contained in the inside groove of left end cap 15, with bolt, spring washer left end cap 15 is connect and be fastened on bearing block 16
On, bearing block 16 is turned over turnback, bearing 17 is contained in inner hole of bearing seat to left end cap 15, then felt 18 is contained in right-hand member
In the inside groove of lid 19, priming cup 20 be screwed in right end cap screw in, with bolt, spring washer right end cap connect and be fastened on
On bearing block 13, then bearing block left end cap 15 is sleeved on downwards on the end cap 11 of right side, spacer 23 is sleeved on planetary wheel carrier 6
At axle cylindrical, oil sealing 12 endoporus, left end props up bearing 9, is then contained in by two pieces flat key in two keyways of planetary wheel carrier 6, will
Planetary gear brake 21 is sleeved on planetary wheel carrier 6 at a slow speed, then is contained in by shaft block ring 22 in planetary wheel carrier 6 jump-ring slot；
B, motor joint portion support flange 29 parts assemble:
First spacer sleeve 24 is sleeved on planetary wheel carrier 6 cylindrical, then oil sealing 25 is contained in bearing cap 26 inside groove, by bearing cap 26
It is sleeved on spacer sleeve 24, bearing 27 is contained in planetary wheel carrier 6 cylindrical up to spacer sleeve 24, loads onto shaft block ring 28, then electricity
Machine joint portion flange 29 is sleeved on bearing 27 up to bearing cap 26 end face, is connected by bearing cap 26 with bolt, spring washer and is fastened on
On motor joint portion support flange 29, high-speed planets based part is turned over turnback, make motor joint portion support flange 29 downward
Being placed on platform, duplex shaft gear 30 small end is contained in downwards in planetary wheel carrier 6, makes the gear teeth pair of the middle part gear teeth and planetary gear 2
Just, two pieces flat key is contained in the keyway of duplex internal tooth casing 31, then quick planetary wheel carrier brake 32 is contained in duplex internal tooth
On set 31, notes making left and right to align, then on the right side of duplex internal tooth casing 31 is contained on end cap 11 and with bolt and spring washer by right-hand end
Cover 11 connect with duplex internal tooth casing 31 and fasten；
C, small planet wheel rack 37 parts assemble:
In the jump-ring slot of the endoporus that hole back-up ring 33 is loaded planetary gear 34, by bearing 35 respectively from the two ends of planetary gear 34
It is contained in planetary endoporus, end ring 36 is placed on bearing two rear flank planetary gear loading planetary wheel carrier 37 is opened shelves
In, then load onto planetary gear bearing pin 38, with bolt, spring washer, planetary gear pin shaft baffle is fastened after loading onto planetary gear pin shaft baffle 39
On planetary wheel carrier 37, plug 40 plane is contained in downwards in the endoporus of planetary gear 34, notes interference fit, then by planet
Wheel carrier 37 is held greatly and is lifted on downwards in duplex internal tooth casing 31；
End cap 42 parts and the assembling of intermediate support beam 41 parts on the left of d, dual planetary gear case:
Oil sealing 43 is contained in the endoporus of bearing cap 44, bearing cap 44 is contained on the left of dual planetary gear case on end cap 42, by axle
Hold 45 and be sleeved on the cylindrical of end cap 42 up to pillow block rank on the left of dual planetary gear case, be loaded on shaft block ring 46, then by duplicate rows
On the left of star gear-box, end cap 42 bolt, pad couple the left side being fastened on duplex internal tooth casing 31, and oil sealing 47 is contained in bearing cap
In the endoporus of 48, then bearing cap 48 is sleeved on the cylindrical of intermediate support beam 41, bearing 49 is contained in intermediate support beam 41
Cylindrical up to step, loads onto shaft block ring 50, finally intermediate support beam 41 is faced down greatly and be contained in dual planetary gear case left-hand end
On bearing 45 on lid 42, with bolt, spring washer, end cap 42 on the left of intermediate support beam 41 and dual planetary gear case is connect and fastens；
E, the assembling of final drive sun gear 57 parts:
The one side that reel inner sleeve 51 has boring is upwards put and is stood on the table, and big for ring gear 52 cylindrical one end is sleeved on downwards
In reel inner sleeve 51 endoporus, with bolt, spring washer, ring gear and reel inner sleeve connect and fasten, going out ring gear with taper reamer align reaming
48 and reel inner sleeve 51 on taper hole, then load onto GB118-86 taper bolt 53, reel inner sleeve turned over turnback, makes ring gear
52 downwards, and the flat key 55 put in the keyway of bipyramid friction drive wheel 54 is aligned reel is sleeved in reel inner sleeve 51, then
End cap 56 small end is contained in downwards in reel inner sleeve 51, with bolt, spring washer, end cap 56 is fastened in reel inner sleeve 51, then will dress
The reel inner sleeve 51 of the parts such as good bipyramid friction drive wheel 54 and ring gear 52 turns over turnback, is lifted on intermediate support beam 41, makes
The inner hole sleeve of end cap 56 is contained on the cylindrical of the bearing 49 on intermediate support beam 41, is connect also by bearing cap 48 with bolt, spring washer
It is fastened on end cap, then final drive sun gear 57 small end is contained in downwards in reel inner sleeve 51, make final drive sun gear 57
Small end external splines loads in the internal splined hole of planetary wheel carrier 37；
F, the assembling of planet circular system planet carrier 62 assembly:
Hole back-up ring 58 is loaded in the jump-ring slot of final stage planetary gear 59 endoporus, then by bearing 60 respectively from final stage planetary gear 59
Two ends are contained in final stage planetary gear endoporus, bearing spacer sleeve 61 is placed on the both sides of bearing 60 and final stage planetary gear 59 is contained in row
Star wheel series planet carrier 62 open in shelves, final stage planetary gear bearing pin 63 is loaded in planet carrier 62 endoporus, load onto planetary gear bearing pin gear
After plate 64, with bolt, spring washer, planetary gear pin shaft baffle 64 is fastened on planet carrier 62 by shape, by planet carrier 62 band external splines
Bearing 65 upwards, is sleeved on planet carrier 62 cylindrical up to step by one end, then bearing oil baffle disc 66 is sleeved on planet carrier 62 to
Bearing 65 end face, and load onto shaft block ring 67, by loading in planet carrier 62 endoporus to end face under plug 68 plane, notice that interference is joined
Close, planet carrier 62 is turned over turnback again, make the one end equipped with bearing 65 downward, planet carrier is lifted in ring gear 52, makes axle
Hold the outer ring of 65 in ring gear 52 dead eye；
G, the assembling of final stage Gear Planet Transmission end pieces:
First cover plate 69 is placed on final stage Gear Planet Transmission end cap 70, and with bolt, spring washer, cover plate 69 is fastened on end cap 70, will
Bearing 71 is contained in end cap 70 endoporus to end face, oil sealing 72 is loaded in the endoporus of final stage supports end cap 73, then final stage is propped up
Support end cap 73 is contained on final stage Gear Planet Transmission end cap 70, connects with bolt, spring washer and fastens, bearing spacer sleeve 74 is contained in planet
The end face of train planet carrier 62 cylindrical up to bearing 71, is contained in flat key 75 in the keyway of bearing 76, then spline housing 77 is filled
In the endoporus of bearing 76, note the one end making the not have spline big end at bearing, be filled to both ends of the surface concordant, by axle head gland 78
It is placed on planet carrier support, and connects with bolt, spring washer and fasten；
H, dress motor:
Above filled parts are lain on platform, prop up duplex shaft gear 30 from planetary gear brake 21 end copper rod at a slow speed,
With sledgehammer beat copper rod to beat motionless, inner spline housing 79 is contained on the external splines of duplex shaft gear 30, surveys with depth indicator
Amount duplex shaft gear 30 end face, to the large end face size of motor joint portion support flange 29, is measuring motor spline shaft 80 axle head
To the distance of motor flange 81, calculate the dimension difference of the two, match suitable nylon cushion 82 and be contained in the interior of inner spline housing 79
Kong Zhong, then aligns inner spline housing 79 by motor spline shaft 80, by motor joint portion support flange 29 bolt, spring washer, nut
Connect with motor flange 81 and fasten；
I, complete machine assemble and test run debugging: by motor 83, bearing block 16, intermediate support beam 41, bearing 76 successively with bolt, pad
Sheet, nut are fastened on base 84, are respectively mounted system in quick planetary wheel carrier brake 32, at a slow speed planetary gear brake 21
Dynamic brake gear, crosses the most respectively by injecting lubricating oil at cover plate 69, at priming cup 20 in drive disk assembly, takes over motor power
Test run, and detect by complete machine bolt standard inspection standard.
The invention have the advantage that
The present invention devises the assembly technology of a set of endless rope speed regulating machine in mine winch, the numerous just letter of this technology, makes complete machine fill
It is furnished with chapter can to escape, it is to avoid during assembling, cause the situation of frequent anti-work because of the improper of assemble sequence, improves complete machine dress
Join efficiency, not only ensure final assembly qualification rate, and ensure that the stability during equipment use and safety.
Accompanying drawing explanation
Fig. 1 is the structure sectional view of endless rope speed regulating machine in mine winch high-speed planets based part of the present invention.
Fig. 2 is the structure sectional view of endless rope speed regulating machine in mine winch motor joint portion of the present invention support flange parts.
Fig. 3 is the structure sectional view of endless rope speed regulating machine in mine winch small planet wheel rack parts of the present invention.
Fig. 4 is endless rope speed regulating machine in mine winch dual planetary gear case left-hand end cover of the present invention and intermediate support beam
The structure sectional view of parts.
Fig. 5 is the structure sectional view of endless rope speed regulating machine in mine winch final drive sun gear parts of the present invention.
Fig. 6 is endless rope speed regulating machine in mine winch of the present invention total assembling structure sectional view.
Label in accompanying drawing is respectively as follows:
1, hole gear；2, planetary gear；3, bearing；4, back-up ring；
5, back-up ring；6, planetary wheel carrier；7, bearing pin；8, pin shaft baffle；
9, bearing；10, distance set；11, right side end cap；12, oil sealing；
13, bearing cap；14, felt；15, left end cap；16, bearing block
17, bearing；18, felt；19, right end cap；20, priming cup；
21, planetary gear brake at a slow speed；22, shaft block ring；23, spacer；
24, spacer sleeve；25, oil sealing；26, bearing cap；27, bearing；28, shaft block ring；
29, motor joint portion flange；30, duplex shaft gear；31, duplex internal tooth casing；
32, quick planetary wheel carrier brake；200, motor joint portion support flange parts；
33, hole back-up ring；34, planetary gear；35, bearing；36, end ring；
37, planetary wheel carrier；38, planetary gear bearing pin；39, planetary gear pin shaft baffle；40, plug；
41, intermediate support beam；42, end cap on the left of dual planetary gear case；43, oil sealing；44, bearing cap
45, bearing 46, shaft block ring；47, oil sealing；48, bearing cap；
49, bearing；50, shaft block ring；51, reel inner sleeve；52, ring gear；
53, taper bolt；54 bipyramid friction drive wheels；55, flat key；56, end cap；
57, final drive sun gear；58, hole back-up ring；59, final stage planetary gear；60, bearing；
61, bearing spacer sleeve；62, planet circular system planet carrier；63, final stage planetary gear bearing pin；64, pin shaft baffle；
65, bearing；66, bearing oil baffle disc；67, shaft block ring；68, plug；
69, cover plate；70, final stage Gear Planet Transmission end cap；71, bearing；72, oil sealing；
73, final stage supports end cap；74, bearing spacer sleeve；75, flat key；76, bearing；
77, spline housing；78, axle head gland；79 inner spline housings；80, motor spline shaft；
81, motor flange；82, nylon cushion；83, motor；84, base.
Detailed description of the invention
As shown in Figures 1 to 6, the present invention is achieved by the following technical solutions: a kind of endless rope speed regulating machine in mine strand
The assembly technology of car, assembles according to the following steps:
1, pincers: clear up, clean each part；
2, paint: foundry goods non-machined surface figure redness oil resistant antirust paint
3, assemble:
A, high-speed planets based part assemble:
See Fig. 1, first hole gear 1 is contained in planetary gear 2 groove, bearing 3 is loaded in planetary gear 2 endoporus, overturn planet tooth
Take turns the opposite side at hole gear 1, load back-up ring 4 and another part bearing 3, then back-up ring 5 is placed on two outsides of two pieces bearing 3
Face, what the planetary gear and adnexa that install bearing be placed on planetary wheel carrier 6 opens in shelves, then bearing pin 7 is loaded planetary wheel carrier
Kong Zhong, notices that groove milling position is outside, then is contained in the groove of planetary gear bearing pin 7 by planet pinion shaft baffle plate 8 with bolt, spring washer connection
Tie and be fastened on planetary wheel carrier 6, planetary wheel carrier 6 is held greatly and stands up downwards on platform, bearing 9 is sleeved on planetary wheel carrier
Axle up to foot end face, then loads onto the end face of distance set 10 to bearing 9, the most again another part bearing 9 is sleeved on planet
The axle of wheel carrier up to distance set 10 end faces, right side end cap 11 is faced down greatly and is sleeved on bearing 9, note on the right side of end cap small end with
The distance of upper spherical bearing 9, is contained in oil sealing 12 in bearing cap 13 inside groove, is then connect by bearing cap 13 with bolt, spring washer and tightly
Gu on right side end cap 11, felt 14 is contained in the inside groove of left end cap 15, with bolt, spring washer left end cap 15 is connect and fasten
On bearing block 16, bearing block 16 is turned over turnback, bearing 17 is contained in inner hole of bearing seat to left end cap 15, then felt
In 18 inside grooves being contained in right end cap 19, priming cup 20 be screwed in right end cap screw in, with bolt, spring washer by right end cap join
Tie and be fastened on bearing block 13, then bearing block left end cap 15 is sleeved on downwards on the end cap 11 of right side, spacer 23 is sleeved on
At the axle cylindrical of planetary wheel carrier 6, oil sealing 12 endoporus, left end props up bearing 9, and then two pieces flat key is contained in the two of planetary wheel carrier 6
In individual keyway, planetary gear brake 21 will be sleeved on planetary wheel carrier 6 at a slow speed, then shaft block ring 22 is contained in planetary wheel carrier 6 block
In spring groove；
B, motor joint portion support flange 29 parts assemble:
See Fig. 2, first spacer sleeve 24 is sleeved on planetary wheel carrier 6 cylindrical, then oil sealing 25 is contained in bearing cap 26 inside groove, will
Bearing cap 26 is sleeved on spacer sleeve 24, bearing 27 is contained in planetary wheel carrier 6 cylindrical up to spacer sleeve 24, loads onto shaft block ring
28, then motor joint portion flange 29 is sleeved on bearing 27 up to bearing cap 26 end face, with bolt, spring washer, bearing cap 26 is connected
And be fastened on motor joint portion support flange 29, high-speed planets based part is turned over turnback, makes motor joint portion support method
Blue 29 to being placed down on platform, and duplex shaft gear 30 small end is contained in downwards in planetary wheel carrier 6, makes the middle part gear teeth and planetary gear 2
The gear teeth align, two pieces flat key is contained in the keyway of duplex internal tooth casing 31, then quick planetary wheel carrier brake 32 is contained in
On duplex internal tooth casing 31, note making left and right to align, then duplex internal tooth casing 31 is contained on the end cap 11 of right side and with bolt and spring washer
Right side end cap 11 is connect with duplex internal tooth casing 31 and fastens；
C, small planet wheel rack 37 parts assemble:
See Fig. 3, in the jump-ring slot of the endoporus that hole back-up ring 33 is loaded planetary gear 34, by bearing 35 respectively from planetary gear
The two ends of 34 are contained in planetary endoporus, end ring 36 is placed on bearing two rear flank planetary gear is loaded planetary wheel carrier
37 open in shelves, then load onto planetary gear bearing pin 38, are kept off by planetary gear bearing pin with bolt, spring washer after loading onto planetary gear pin shaft baffle 39
Plate is fastened on planetary wheel carrier 37, plug 40 plane is contained in downwards in the endoporus of planetary gear 34, notes interference fit, then
Planetary wheel carrier 37 is held greatly and is lifted on downwards in duplex internal tooth casing 31；
End cap 42 parts and the assembling of intermediate support beam 41 parts on the left of d, dual planetary gear case:
See Fig. 4, oil sealing 43 is contained in the endoporus of bearing cap 44, bearing cap 44 is contained in end cap 42 on the left of dual planetary gear case
On, bearing 45 is sleeved on the cylindrical of end cap 42 up to pillow block rank on the left of dual planetary gear case, is loaded on shaft block ring 46, then
End cap 42 bolt on the left of dual planetary gear case, pad are coupled the left side being fastened on duplex internal tooth casing 31, oil sealing 47 is contained in
In the endoporus of bearing cap 48, then bearing cap 48 is sleeved on the cylindrical of intermediate support beam 41, bearing 49 is contained in middle
Support 41 cylindrical up to step, loads onto shaft block ring 50, finally intermediate support beam 41 is faced down greatly and be contained in dual planetary gear case
On bearing 45 on the end cap 42 of left side, with bolt, spring washer, end cap 42 on the left of intermediate support beam 41 and dual planetary gear case is connect
And fasten；
E, the assembling of final drive sun gear 57 parts:
See Fig. 5, reel inner sleeve 51 has the one side of boring upwards put and stands on the table, big for ring gear 52 cylindrical one end
It is sleeved on downwards in reel inner sleeve 51 endoporus, with bolt, spring washer, ring gear and reel inner sleeve is connect and fasten, joining with taper reamer
Cut with scissors out the taper hole in ring gear 48 and reel inner sleeve 51, then load onto GB118-86 taper bolt 53, reel inner sleeve is overturn 180
Degree, makes ring gear 52 downwards, and the flat key 55 put in the keyway of bipyramid friction drive wheel 54 is aligned reel is sleeved in reel
On set 51, then end cap 56 small end is contained in downwards in reel inner sleeve 51, with bolt, spring washer, end cap 56 is fastened on reel inner sleeve
On 51, then the reel inner sleeve 51 installing the part such as bipyramid friction drive wheel 54 and ring gear 52 is turned over turnback, be lifted into middle
On support 41, the inner hole sleeve of end cap 56 is made to be contained on the cylindrical of the bearing 49 on intermediate support beam 41, with bolt, spring washer by bearing
Lid 48 connects and is fastened on end cap, then is contained in downwards in reel inner sleeve 51 by final drive sun gear 57 small end, makes final stage pass
Dynamic sun gear 57 small end external splines loads in the internal splined hole of planetary wheel carrier 37；
F, the assembling of planet circular system planet carrier 62 assembly:
See in the jump-ring slot that hole back-up ring 58 is loaded final stage planetary gear 59 endoporus by Fig. 6, then by bearing 60 respectively from final stage row
The two ends of star-wheel 59 are contained in final stage planetary gear endoporus, and bearing spacer sleeve 61 is placed on the both sides of bearing 60 and final stage planetary gear
59 be contained in planet circular system planet carrier 62 open in shelves, final stage planetary gear bearing pin 63 is loaded in planet carrier 62 endoporus, loads onto planet
After wheel pin shaft baffle 64, with bolt, spring washer, planetary gear pin shaft baffle 64 is fastened on planet carrier 62 by shape, planet carrier 62 is carried
Bearing 65 upwards, is sleeved on planet carrier 62 cylindrical up to step, then is expert at by bearing oil baffle disc 66 suit by one end of external splines
Carrier 62 to bearing 65 end face, and load onto shaft block ring 67, will load under plug 68 plane in planet carrier 62 endoporus to end face, note
Meaning interference fit, turns over turnback again planet carrier 62, makes the one end equipped with bearing 65 downward, planet carrier is lifted into ring gear
In 52, make the outer ring of bearing 65 in ring gear 52 dead eye；
G, the assembling of final stage Gear Planet Transmission end pieces:
See Fig. 6, first cover plate 69 is placed on final stage Gear Planet Transmission end cap 70, and with bolt, spring washer, cover plate 69 is fastened on end
On lid 70, bearing 71 is contained in end cap 70 endoporus to end face, oil sealing 72 is loaded in the endoporus of final stage supports end cap 73, then
Final stage supports end cap 73 is contained on final stage Gear Planet Transmission end cap 70, connects with bolt, spring washer and fasten, by bearing spacer sleeve 74
It is contained in the end face of planet circular system planet carrier 62 cylindrical up to bearing 71, flat key 75 is contained in the keyway of bearing 76, then flower
Key set 77 is contained in the endoporus of bearing 76, notes the one end making the not have spline big end at bearing, is filled to both ends of the surface concordant, by axle
Side pressure lid 78 is placed on planet carrier support, and connects with bolt, spring washer and fasten；
H, dress motor:
See Fig. 6, above filled parts are lain on platform, props up duplex axle from planetary gear brake 21 end copper rod at a slow speed
Gear 30, with sledgehammer beat copper rod to beat motionless, inner spline housing 79 is contained on the external splines of duplex shaft gear 30, with deep
Degree chi measurement duplex shaft gear 30 end face, to the large end face size of motor joint portion support flange 29, is measuring motor spline shaft
80 axle heads, to the distance of motor flange 81, calculate the dimension difference of the two, match suitable nylon cushion 82 and are contained in inner spline housing
In the endoporus of 79, then motor spline shaft 80 is aligned inner spline housing 79, by motor joint portion support flange 29 bolt, bullet
Pad, nut connect with motor flange 81 and fasten；
I, complete machine assemble and test run debugging:
See Fig. 6, motor 83, bearing block 16, intermediate support beam 41, bearing 76 are fastened on the end with bolt, pad, nut successively
On seat 84, quick planetary wheel carrier brake 32, at a slow speed planetary gear brake 21 are respectively mounted damper brake device, finally divide
Do not cross by injecting lubricating oil at cover plate 69, at priming cup 20 in drive disk assembly, take over motor power test run, and press complete machine bolt
Standard inspection standard detects.
In parts as above and complete machine assembling process, the position that parts are threaded dress hole all installs corresponding rule additional
The priming cup of lattice number, each member lumens sealed faying face all installs Semen avenae nudae paper washer additional, installs additional at each bolt-connection fastening the most simultaneously
Corresponding plain cushion, spring washer, the bolt at member lumens fastening all installs stopping device additional, and installation step as above order is non-adjustable
Change.
Claims (2)
1. the assembly technology of an endless rope speed regulating machine in mine winch, it is characterised in that: assemble according to the following steps:
1), pincers: clear up, clean each part；
2), paint: foundry goods non-machined surface figure redness oil resistant antirust paint
3), assemble:
A, high-speed planets based part assemble:
First hole gear (1) is contained in planetary gear (2) groove, bearing (3) is loaded in planetary gear (2) endoporus, overturn planet tooth
Take turns the opposite side in hole gear (1), load back-up ring (4) and another part bearing (3), then back-up ring (5) is placed on two pieces bearing (3)
Two lateral surface, what the planetary gear and adnexa that install bearing be placed on planetary wheel carrier (6) opens in shelves, is then filled by bearing pin (7)
Enter in the hole of planetary wheel carrier, notice that groove milling position is outside, then planet pinion shaft baffle plate (8) is contained in planetary gear bearing pin (7)
Groove connects with bolt, spring washer and is fastened on planetary wheel carrier (6), big for planetary wheel carrier (6) end is stood up downwards on platform, will
Bearing (9) is sleeved on the axle up to foot end face of planetary wheel carrier, then loads onto the end face of distance set (10) to bearing (9), so
After another part bearing (9) is sleeved on the axle of planetary wheel carrier up to distance set (10) end face again, by right side end cap (11) greatly towards
Under be sleeved on bearing (9), note on the right side of the distance of end cap small end and upper spherical bearing (9), oil sealing (12) is contained in bearing cap
(13), in inside groove, then with bolt, spring washer bearing cap (13) connect and be fastened on right side end cap (11), felt (14) is filled
In the inside groove of left end cap (15), with bolt, spring washer left end cap (15) connect and be fastened on bearing block (16), by bearing block
(16) turn over turnback, bearing (17) is contained in inner hole of bearing seat to left end cap (15), then felt (18) is contained in right end cap
(19) in inside groove, priming cup (20) be screwed in right end cap screw in, with bolt, spring washer right end cap connect and fasten
On bearing block (13), then bearing block left end cap (15) is sleeved on downwards on right side end cap (11), spacer (23) is sleeved on
At the axle cylindrical of planetary wheel carrier (6), oil sealing (12) endoporus, left end props up bearing (9), then two pieces flat key is contained in planetary wheel carrier
(6) in two keyways, planetary gear brake at a slow speed (21) is sleeved on planetary wheel carrier (6), then shaft block ring (22) is filled
In planetary wheel carrier (6) jump-ring slot；
B, motor joint portion support flange parts assemble:
First spacer sleeve (24) is sleeved on planetary wheel carrier (6) cylindrical, then oil sealing (25) is contained in bearing cap (26) inside groove, will
Bearing cap (26) is sleeved on spacer sleeve (24), bearing (27) is contained in planetary wheel carrier (6) cylindrical up to spacer sleeve (24), loads onto
Shaft block ring (28), then motor joint portion flange (29) is sleeved on bearing (27) up to bearing cap (26) end face, with bolt, bullet
Bearing cap (26) is connected and is fastened on motor joint portion support flange (29) by pad, and high-speed planets based part is overturn 180
Degree, makes motor joint portion support flange (29) to being placed down on platform, and duplex shaft gear (30) small end is contained in downwards planetary wheel carrier
(6), in, make the middle part gear teeth align with the gear teeth of planetary gear (2), two pieces flat key be contained in the keyway of duplex internal tooth casing (31),
Then quick planetary wheel carrier brake (32) is contained on duplex internal tooth casing (31), notes making left and right align, then by duplex internal tooth
Set (31) is contained in right side end cap (11) and above and is connect with duplex internal tooth casing (31) and tight by right side end cap (11) with bolt and spring washer
Gu；
C, small planet wheel rack parts assemble:
In the jump-ring slot of the endoporus that hole is loaded with back-up ring (33) planetary gear (34), by bearing (35) respectively from planetary gear
(34) two ends are contained in planetary endoporus, end ring (36) is placed on bearing two rear flank planetary gear is loaded planet
Wheel carrier (37) is opened in shelves, then loads onto planetary gear bearing pin (38), loads onto planetary gear pin shaft baffle (39) and will go with bolt, spring washer afterwards
Star-wheel pin shaft baffle is fastened on planetary wheel carrier (37), and plug (40) plane is contained in downwards in the endoporus of planetary gear (34),
Note interference fit, then big for planetary wheel carrier (37) end is lifted on downwards in duplex internal tooth casing (31)；
End cap (42) parts and the assembling of intermediate support beam (41) parts on the left of d, dual planetary gear case:
Oil sealing (43) is contained in the endoporus of bearing cap (44), bearing cap (44) is contained in end cap (42) on the left of dual planetary gear case
On, bearing (45) is sleeved on the cylindrical of end cap (42) up to pillow block rank on the left of dual planetary gear case, is loaded on shaft block ring
(46), then end cap (42) bolt on the left of dual planetary gear case, pad are coupled the left side being fastened on duplex internal tooth casing (31),
Oil sealing (47) is contained in the endoporus of bearing cap (48), then bearing cap (48) is sleeved on the cylindrical of intermediate support beam (41)
On, bearing (49) is contained in intermediate support beam (41) cylindrical up to step, loads onto shaft block ring (50), finally intermediate support beam
(41) face down greatly on the bearing (45) being contained on the left of dual planetary gear case on end cap (42), with bolt, spring washer by intermediate supports
On the left of frame (41) and dual planetary gear case, end cap (42) connects and fastens；
E, the assembling of final drive sun gear parts:
The one side that reel inner sleeve (51) has boring is upwards put and is stood on the table, big for ring gear (52) cylindrical one end to trapping
It is contained in reel inner sleeve (51) endoporus, with bolt, spring washer, ring gear and reel inner sleeve is connect and fasten, going out with taper reamer align reaming
Taper hole on ring gear (48) and reel inner sleeve (51), then loads onto GB118-86 taper bolt (53), reel inner sleeve is overturn
(180) degree, makes ring gear (52) downward, flat key (55) set put in the keyway of bipyramid friction drive wheel (54) is aligned reel
It is contained in reel inner sleeve (51), then end cap (56) small end is contained in downwards in reel inner sleeve (51), with bolt, spring washer by end cap
(56) it is fastened in reel inner sleeve (51), then the reel inner sleeve of the part such as bipyramid friction drive wheel (54) and ring gear (52) will be installed
(51) turn over turnback, be lifted on intermediate support beam (41), make the inner hole sleeve of end cap (56) be contained on intermediate support beam (41)
On the cylindrical of bearing (49), with bolt, spring washer, bearing cap (48) is connect and is fastened on end cap, then by final drive sun gear
(57), during small end is contained in downwards reel inner sleeve (51), final drive sun gear (57) small end external splines is made to load planetary wheel carrier
(37) in internal splined hole；
F, the assembling of planet circular system planet carrier component:
Hole is loaded with back-up ring (58) in the jump-ring slot of final stage planetary gear (59) endoporus, then by bearing (60) respectively from final stage planet
The two ends of wheel (59) are contained in final stage planetary gear endoporus, and bearing spacer sleeve (61) is placed on the both sides of bearing (60) and final stage row
What star-wheel (59) was contained in planet circular system planet carrier (62) opens in shelves, and final stage planetary gear bearing pin (63) is loaded planet carrier (62) endoporus
In, after loading onto planetary gear pin shaft baffle (64), with bolt, spring washer, planetary gear pin shaft baffle (64) is fastened on planet carrier by shape
(62) on, by one end of planet carrier (62) band external splines upwards, bearing (65) is sleeved on planet carrier (62) cylindrical up to step,
Bearing oil baffle disc (66) is sleeved on planet carrier (62) to bearing (65) end face again, and loads onto shaft block ring (67), by plug
(68) load in planet carrier (62) endoporus to end face under plane, note interference fit, planet carrier (62) is turned over turnback again, makes
One end equipped with bearing (65) is downward, is lifted into by planet carrier in ring gear (52), makes the outer ring of bearing (65) to ring gear
(52) in dead eye；
G, the assembling of final stage Gear Planet Transmission end pieces:
First cover plate (69) is placed in final stage Gear Planet Transmission end cap (70), and with bolt, spring washer, cover plate (69) is fastened on end cap
(70), on, bearing (71) is contained in end cap (70) endoporus to end face, oil sealing (72) is loaded the interior of final stage supports end cap (73)
Kong Zhong, is then contained in final stage supports end cap (73) in final stage Gear Planet Transmission end cap (70), connects with bolt, spring washer and fasten,
Bearing spacer sleeve (74) is contained in the end face of planet circular system planet carrier (62) cylindrical up to bearing (71), flat key (75) is contained in and props up
In the keyway of seat (76), then spline housing (77) is contained in the endoporus of bearing (76), notices that the one end making not have spline is being propped up
The big end of seat, is filled to both ends of the surface concordant, is placed on planet carrier support by axle head gland (78), and connects and tight with bolt, spring washer
Gu；
H, dress motor:
Above filled parts are lain on platform, props up duplex shaft gear from planetary gear brake at a slow speed (21) end copper rod
(30), with sledgehammer beat copper rod to beat motionless, inner spline housing (79) is contained on the external splines of duplex shaft gear (30), use
Depth indicator measurement duplex shaft gear (30) end face, to the large end face size of motor joint portion support flange (29), is measuring motor
Splined shaft (80) axle head, to the distance of motor flange (81), calculates the dimension difference of the two, matches suitable nylon cushion (82)
It is contained in the endoporus of inner spline housing (79), then motor spline shaft (80) is aligned inner spline housing (79), motor joint portion is propped up
Hold flange (29) bolt, spring washer, nut connect with motor flange (81) and fasten；
I, complete machine assemble and test run debugging: motor (83), bearing block (16), intermediate support beam (41), bearing (76) are used successively
Bolt, pad, nut are fastened on base (84), in quick planetary wheel carrier brake (32), planetary gear brake at a slow speed (21)
On be respectively mounted damper brake device, cross the most respectively and injected in drive disk assembly by cover plate (69) place, priming cup (20) place
Lubricating oil, takes over motor power test run, and detects by complete machine touchstone.
The assembly technology of a kind of endless rope speed regulating machine in mine winch the most as claimed in claim 1, it is characterised in that: as above institute
In the parts stated and complete machine assembling process, the position that parts are threaded dress hole all installs the oiling of dimension model additional
Cup, each member lumens sealed faying face all installs Semen avenae nudae paper washer additional, installs corresponding plain cushion, bullet additional at each bolt-connection fastening the most simultaneously
Pad, the bolt at member lumens fastening all installs stopping device additional.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610359031.5A CN105883650B (en) | 2016-05-27 | 2016-05-27 | A kind of assembly technology of endless rope speed regulating machine in mine winch |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610359031.5A CN105883650B (en) | 2016-05-27 | 2016-05-27 | A kind of assembly technology of endless rope speed regulating machine in mine winch |
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| CN105883650A true CN105883650A (en) | 2016-08-24 |
| CN105883650B CN105883650B (en) | 2018-03-23 |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106865441A (en) * | 2017-02-15 | 2017-06-20 | 谢博 | A kind of mine mining ore deposit bucket winding/unwinding device |
| WO2018120500A1 (en) * | 2016-12-29 | 2018-07-05 | 中国矿业大学 | Anti-falling hoist transmission |
| CN109516394A (en) * | 2018-09-30 | 2019-03-26 | 武汉船用机械有限责任公司 | The installation method of winch and winch |
| CN110449828A (en) * | 2019-06-30 | 2019-11-15 | 安徽省宿州市龙华机械制造有限公司 | A kind of assembly technology suitable for P-60B14.2 type speed reducer |
| CN110802380A (en) * | 2019-10-11 | 2020-02-18 | 明阳智慧能源集团股份公司 | Assembly method of wind power gear box planetary component |
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| US3797325A (en) * | 1971-06-07 | 1974-03-19 | Gearmatic Co Ltd | Two speed primary drive assembly for hydraulic winch |
| CN201190091Y (en) * | 2008-02-02 | 2009-02-04 | 吉林省建筑机械有限责任公司 | Quick-speed hoister |
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| CN102358555A (en) * | 2011-08-25 | 2012-02-22 | 湖南创安防爆电器有限公司 | Mine hoisting winch |
| CN102718161A (en) * | 2011-03-24 | 2012-10-10 | 意宁液压股份有限公司 | Hydraulic winch |
| CN103043551A (en) * | 2012-12-25 | 2013-04-17 | 淮北万源工贸有限责任公司 | Speed reducer of mining winch |
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| US3797325A (en) * | 1971-06-07 | 1974-03-19 | Gearmatic Co Ltd | Two speed primary drive assembly for hydraulic winch |
| CN201190091Y (en) * | 2008-02-02 | 2009-02-04 | 吉林省建筑机械有限责任公司 | Quick-speed hoister |
| CN201999665U (en) * | 2010-12-21 | 2011-10-05 | 安徽省新东方矿业机电有限公司 | Mining endless rope speed regulation mechanical winch underdriven by three-stage planet wheel train |
| CN102718161A (en) * | 2011-03-24 | 2012-10-10 | 意宁液压股份有限公司 | Hydraulic winch |
| CN102358555A (en) * | 2011-08-25 | 2012-02-22 | 湖南创安防爆电器有限公司 | Mine hoisting winch |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2018120500A1 (en) * | 2016-12-29 | 2018-07-05 | 中国矿业大学 | Anti-falling hoist transmission |
| RU2710461C1 (en) * | 2016-12-29 | 2019-12-26 | Чайна Юниверсити Оф Майнинг Энд Текнолоджи | Lift transmission preventing falling |
| CN106865441A (en) * | 2017-02-15 | 2017-06-20 | 谢博 | A kind of mine mining ore deposit bucket winding/unwinding device |
| CN109516394A (en) * | 2018-09-30 | 2019-03-26 | 武汉船用机械有限责任公司 | The installation method of winch and winch |
| CN109516394B (en) * | 2018-09-30 | 2020-09-01 | 武汉船用机械有限责任公司 | Winch and method for mounting winch |
| CN110449828A (en) * | 2019-06-30 | 2019-11-15 | 安徽省宿州市龙华机械制造有限公司 | A kind of assembly technology suitable for P-60B14.2 type speed reducer |
| CN110802380A (en) * | 2019-10-11 | 2020-02-18 | 明阳智慧能源集团股份公司 | Assembly method of wind power gear box planetary component |
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| Publication number | Publication date |
|---|---|
| CN105883650B (en) | 2018-03-23 |
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Effective date of registration: 20191031 Address after: Lin town 243000 Anhui city of Ma'anshan Province in Hanshan county (Hanshan Industrial Park) Patentee after: Anhui Tianshun environmental protection equipment Limited by Share Ltd Address before: Ganquan road Shushan District of Hefei City, Anhui Province, 230000 West hillock road to the South Wild Garden commercial office building room B-1512 Patentee before: Anhui Eagle Dragon Industrial Design Co., Ltd. |
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