CN105880475B - Engine cylinder cover casting mould - Google Patents

Engine cylinder cover casting mould Download PDF

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Publication number
CN105880475B
CN105880475B CN201610465006.5A CN201610465006A CN105880475B CN 105880475 B CN105880475 B CN 105880475B CN 201610465006 A CN201610465006 A CN 201610465006A CN 105880475 B CN105880475 B CN 105880475B
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Prior art keywords
cast gate
content
engine cylinder
cylinder cover
mould
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CN201610465006.5A
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Chinese (zh)
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CN105880475A (en
Inventor
王仙寿
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TAIZHOU JINYU MOTOR CO Ltd
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Individual
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/06Permanent moulds for shaped castings
    • B22C9/061Materials which make up the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/08Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
    • B22C9/082Sprues, pouring cups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/22Moulds for peculiarly-shaped castings
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/18Hardening; Quenching with or without subsequent tempering
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/26Methods of annealing
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/08Ferrous alloys, e.g. steel alloys containing nickel
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/12Ferrous alloys, e.g. steel alloys containing tungsten, tantalum, molybdenum, vanadium, or niobium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/14Ferrous alloys, e.g. steel alloys containing titanium or zirconium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/16Ferrous alloys, e.g. steel alloys containing copper
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/32Ferrous alloys, e.g. steel alloys containing chromium with boron
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C12/00Solid state diffusion of at least one non-metal element other than silicon and at least one metal element or silicon into metallic material surfaces
    • C23C12/02Diffusion in one step

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Molds, Cores, And Manufacturing Methods Thereof (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Abstract

The present invention relates to a kind of engine cylinder cover casting mould, belong to the technical field of Mould design and manufacturing.Engine cylinder cover casting mould of the present invention, including metal pattern die, with the inner chamber core being arranged in the metal pattern die die cavity, the metal pattern die is surrounded by front end mould, rear end mould, the first insert, the second insert and bed die, and the bed die is arranged on pedestal;Main cast gate is provided with the front end mould, is provided with secondary cast gate on the rear end mould, the bottom of the main cast gate and secondary cast gate is provided with horizontal cross running channel, and the height of the main cast gate is higher than the secondary cast gate.The engine cylinder cover casting mould of the present invention can be shunted effectively and flow control by setting major-minor cast gate, can make smooth in exhaust, the defects of so as to effectively reduce cylinder head casting shrinkage cavity, stomata and crackle.

Description

Engine cylinder cover casting mould
Technical field
The present invention relates to the technical field of Mould design and manufacturing, it is more particularly related to a kind of engine cylinder Lid casting mould.
Background technology
Engine cylinder cover has been generally integrated menifold, water jacket and labyrinth structure etc., complex-shaped, compact-sized, is to influence hair The vital part of motivation performance.Engine cylinder cover is generally obtained by casting technique, and its size precision prescribed is high, clear-cut complete It is whole, cast-internal dense structure, pore-free, the casting flaw such as tighten.Conventionally, as complex-shaped, the hair of casting Motivation cylinder cap is also easy to produce stomata and shrinkage defect, and full sand casting mould of the prior art can not be effectively vented, and be cast Difficulty is larger, is also easy to produce stomata and shrinkage defect.
The content of the invention
In order to solve above-mentioned technical problem of the prior art, it is an object of the invention to provide a kind of casting of engine cylinder cover Modeling has.
A kind of engine cylinder cover casting mould, including metal pattern die, and the inner chamber being arranged in the metal pattern die die cavity Core, the metal pattern die are surrounded by front end mould, rear end mould, the first insert, the second insert and bed die, and the bed die is arranged on base On seat;It is characterized in that:Main cast gate is provided with the front end mould, secondary cast gate, the main cast gate are provided with the rear end mould The bottom of secondary cast gate is provided with horizontal cross running channel, the height of the main cast gate is higher than the secondary cast gate.
Wherein, be provided with track on the pedestal, first insert and the second insert set on the track and It can be moved along the track.
Wherein, cooling body is additionally provided with the bed die, the cooling body includes circulating cooling medium passage.
Wherein, the metal pattern die is formed by the low-alloy steel forging that carbon content is 0.35~0.42wt%.It is further excellent Selection of land, at least the front end mould main cast gate and rear end mould secondary cast gate surface on carry out infiltration processing.At the infiltration Reason is carried out in vacuum drying oven, with aluminium and B4C composite powder is donor, with Cl2For activated gas, carried out at 1150~1180 DEG C Infiltration is handled, and processing time is 5~15min.B in the composite powder4C content is 3~5wt%.
Engine cylinder cover casting mould of the present invention has the advantages that compared with prior art:
The engine cylinder cover casting mould of the present invention is by setting major-minor cast gate effectively to carry out shunting and flow velocity control System, can make smooth in exhaust, the defects of so as to effectively reduce cylinder head casting shrinkage cavity, stomata and crackle.
Brief description of the drawings
Fig. 1 is the structural representation of engine cylinder cover casting mould of the present invention.
Embodiment
Engine cylinder cover casting mould of the present invention is further elaborated below with reference to specific embodiment, with Those skilled in the art is helped to have more complete, accurate and deep understanding to inventive concept of the invention, technical scheme.
As shown in figure 1, engine cylinder cover casting mould of the present invention, including metal pattern die, and it is arranged on the gold Inner chamber core 10 in genotype mould die cavity.The metal pattern die is by front end mould 1, rear end mould 2, the first insert 3, the and of the second insert 4 Bed die 5 is surrounded, and the bed die 5 is arranged on pedestal 6.Main cast gate 7 is provided with the front end mould 1, is set on the rear end mould 2 Have a secondary cast gate 8, the bottom of the main cast gate 7 and secondary cast gate 8 be provided with horizontal cross running channel (not shown in figure, the main cast gate Height be higher than the secondary cast gate.Track 9 is provided with the pedestal, the insert 4 of the first insert 3 and second is arranged on described It can move on track 9 and along the track 9.Cooling body is additionally provided with the bed die, the cooling body includes following Ring coolant guiding channel (not shown).The engine cylinder cover casting mould of the present invention is by setting major-minor cast gate effective Carry out shunt and flow control, smooth in exhaust can be made, so as to effectively reduce cylinder head casting shrinkage cavity, stomata and crackle etc. Defect.
Embodiment 1
In the prior art, the metal pattern die generally use mould steel of the engine cylinder cover casting mould, such as The casting of aluminum or aluminum alloy engine cylinder cover, 4Cr5MoSiV tool steel is generally selected, but wherein Cr and Mo contents are high, mould Cost is high, and its wearability also has much room for improvement in addition.In the present embodiment, metal pattern die (front end mould, rear end mould, first edge Block, the second insert and bed die) formed by the low-alloy steel forging that carbon content is 0.35~0.42wt%.Wherein, the low-alloy By percentage to the quality, C content is 0.35~0.42wt% to steel, and Mn content is 0.85~1.20wt%, and Cr content is 1.20~1.80wt%, Mo content are 0.12~0.20wt%, and Cu content is 0.80~1.00wt%, and Ti content is 0.05~0.12wt%, Ni content≤0.20wt%, B content≤0.005wt%, Si content≤0.10wt%, P's contains Amount≤0.03wt%, S content≤0.015wt%, surplus are Fe and inevitable impurity.The metal pattern die forging molding Afterwards successively by annealing, quenching and temper;And it is less than 13.2 × 10 from 20~700 DEG C of linear expansion coefficient-6DEG C, 20~600 DEG C of elastic modulus E is more than 1.9 × 105MPa.Wherein, annealing temperature be 820~850 DEG C, soaking time be 2.0~ 3.0 hours, less than 500 DEG C air coolings are cooled to≤0.5 DEG C/min cooling velocity after annealing, quenched in 980~1020 DEG C of air coolings Fire, finally in 560~580 DEG C of tempers 2.5~3.0 hours.It has been to obtain well to obtain good combination property Hardness number and impact flexibility, in the present embodiment, [Mo] >=6.0 of [Cr]+2.3 [Cu]+1.8 [Mn]+5.0, and 12 [Mo]+ 5.2 [Cu]+2.1 [Cr]≤10.0, wherein [Cr], [Cu], [Mn] and [Mo] refers respectively to Cr, Cu, Mn and Mo quality Percentage composition value, for example, the value of [Cr], [Cu], [Mn] and [Mo] be respectively 1.20~1.80,0.80~1.00,0.85~ 1.20 and 0.12~0.20.Table 1 shows the element composition as the low-alloy steel for implementing sample and comparative sample.Wherein, annealing temperature To spend for 830 DEG C, soaking time is 3.0 hours, and less than 500 DEG C air coolings are cooled to≤0.5 DEG C/min cooling velocity after annealing, In 1020 DEG C of dry quenchings, finally in 580 DEG C of tempers 3.0 hours.
The surplus of table 1 is Fe and inevitable impurity, unit wt%
No. C Mn Si Cr Mo Cu Ti Ni B P S
Implement sample 1 0.35 1.18 0.08 1.35 0.15 0.92 0.12 0.18 0.002 0.022 0.015
Implement sample 2 0.42 0.85 0.05 1.72 0.15 0.88 0.06 0.12 0.003 0.022 0.012
Implement sample 3 0.38 1.0 0.06 1.65 0.12 0.92 0.08 0.15 0.002 0.025 0.010
Implement sample 4 0.39 1.02 0.08 1.58 0.15 0.82 0.07 0.19 0.002 0.023 0.015
Implement sample 5 0.37 0.98 0.05 1.50 0.15 0.90 0.09 0.15 0.002 0.018 0.012
Comparative sample 1 0.39 1.02 0.98 1.58 0.15 0.82 0.07 0.20 0.002 0.021 0.013
Comparative sample 2 0.38 1.02 0.18 1.55 0.15 0.85 0.07 0.18 0.002 0.019 0.012
Comparative sample 3 0.35 0.42 0.08 1.38 0.15 0.92 0.10 0.18 0.002 0.018 0.010
Comparative sample 4 0.38 1.15 0.08 1.52 0.18 0.91 0.08 0.15 0.002 0.021 0.010
Comparative sample 5 0.39 0.87 0.08 1.55 0.15 0.88 0.09 0.18 0.002 0.016 0.010
Table 2, which gives, implements the mechanical property of sample and comparative sample at high temperature.
As shown in Table 2, there is its impact flexibility at high temperature of the metal pattern die of the present embodiment composition can reach 55Jcm-2More than, case hardness reaches more than 40HRC.
Embodiment 2
On the basis of embodiment 1, in order to further improve the surface property of metal pattern die, such as microhardness etc., go back Metal pattern die is surface-treated, especially the surface of the rear end mould of the front end mould with main cast gate and secondary cast gate.In order to drop Erosion of the molten metal such as aluminum alloy melt that is low and delaying melting to sprue gate, in the present embodiment, at least in the front end mould Main cast gate and rear end mould secondary cast gate surface on carry out infiltration processing.The infiltration processing is carried out in vacuum drying oven, with aluminium With boron carbide (B4C composite powder) is donor, with Cl2For activated gas, infiltration processing is carried out at 1150~1180 DEG C, is handled Time is 5~15min.Wherein, the content of boron carbide described in the composite powder is 3~5wt%, and microhardness can reach More than 850Hv, compared with the Bononizing pretreatment of routine, microhardness can improve 100~200Hv for infiltration processing, and then can be with Mobility of the aluminum alloy melt on its surface is more preferable when further improving the wearability of metal surface, and pouring into a mould.
For the ordinary skill in the art, present invention specific implementation is not subject to the restrictions described above, as long as The improvement of the various unsubstantialities of inventive concept and technical scheme of the present invention progress is employed, or it is not improved by the present invention's Design and technical scheme directly apply to other occasions, within protection scope of the present invention.

Claims (5)

1. a kind of engine cylinder cover casting mould, including metal pattern die, and the inner chamber sand being arranged in the metal pattern die die cavity Core, the metal pattern die are surrounded by front end mould, rear end mould, the first insert, the second insert and bed die, and the bed die is arranged on pedestal On;It is characterized in that:Main cast gate is provided with the front end mould, is provided with secondary cast gate on the rear end mould, the main cast gate and The bottom of secondary cast gate is provided with horizontal cross running channel, and the height of the main cast gate is higher than the secondary cast gate;The metal pattern die by Low-alloy steel forging forms, and by percentage to the quality, C content is 0.35~0.42wt% to the low-alloy steel, Mn content For 0.85~1.20wt%, Cr content is 1.20~1.80wt%, and Mo content is 0.12~0.20wt%, and Cu content is 0.80~1.00wt%, Ti content are 0.05~0.12wt%, Ni content≤0.20wt%, B content≤ 0.005wt%, Si content≤0.10wt%, P content≤0.03wt%, S content≤0.015wt%, surplus be Fe and Inevitable impurity, successively by annealing, quenching and temper after the metal pattern die forging molding;Wherein, annealing temperature Spend for 820~850 DEG C, soaking time is 2.0~3.0 hours, and 500 are cooled to≤0.5 DEG C/min cooling velocity after annealing Air cooling below DEG C, in 980~1020 DEG C of dry quenchings, finally in 560~580 DEG C of tempers 2.5~3.0 hours;Wherein, [Mo] >=6.0 of [Cr]+2.3 [Cu]+1.8 [Mn]+5.0, and [Cr]≤10.0 of 12 [Mo]+5.2 [Cu]+2.1, [Cr], [Cu], [Mn] and [Mo] refers respectively to Cr, Cu, Mn and Mo weight/mass percentage composition value.
2. engine cylinder cover casting mould according to claim 1, it is characterised in that:Track is provided with the pedestal, First insert and the second insert set on the track and can moved along the track.
3. engine cylinder cover casting mould according to claim 1, it is characterised in that:Cooling is additionally provided with the bed die Mechanism, the cooling body include circulating cooling medium passage.
4. engine cylinder cover casting mould according to claim 1, it is characterised in that:At least poured in the master of the front end mould Infiltration processing is carried out on the surface of the secondary cast gate of mouth and rear end mould;The infiltration processing is carried out in vacuum drying oven, with aluminium and B4C's Composite powder is donor, with Cl2For activated gas, infiltration processing is carried out at 1150~1180 DEG C, processing time is 5~15min.
5. engine cylinder cover casting mould according to claim 4, it is characterised in that:B in the composite powder4C content For 3~5wt%.
CN201610465006.5A 2016-06-21 2016-06-21 Engine cylinder cover casting mould Active CN105880475B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610465006.5A CN105880475B (en) 2016-06-21 2016-06-21 Engine cylinder cover casting mould

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610465006.5A CN105880475B (en) 2016-06-21 2016-06-21 Engine cylinder cover casting mould

Publications (2)

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CN105880475A CN105880475A (en) 2016-08-24
CN105880475B true CN105880475B (en) 2017-11-10

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Family Cites Families (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1097642C (en) * 1999-07-30 2003-01-01 日立金属株式会社 Tool steel with good weldability, machinability and thermal treatment property, and metallic mould made of same
CN2923109Y (en) * 2006-07-13 2007-07-18 广西玉柴机器股份有限公司 Casting mould of diesel engine cylinder lid
CN102145378B (en) * 2011-03-18 2013-07-03 陈硕 Pouring and feeding system of cylinder cover
CN103182480B (en) * 2011-12-31 2015-07-08 上海爱仕达汽车零部件有限公司 Gravity casting process for engine cylinder cover
CN202951837U (en) * 2012-11-19 2013-05-29 合肥江淮铸造有限责任公司 Sand mold casting gating system of engine cylinder block cast
CN103878324B (en) * 2012-12-19 2016-01-27 上海爱仕达汽车零部件有限公司 A kind of cylinder cap casting die and casting method
KR101365021B1 (en) * 2013-07-25 2014-03-10 주식회사 세연에스씨에스 A mold for gravity pressure casting
JP6645725B2 (en) * 2014-04-30 2020-02-14 大同特殊鋼株式会社 Mold steel and mold
CN204209069U (en) * 2014-11-14 2015-03-18 张家港市天元科技有限公司 A kind of engine cylinder cover casting mould
CN105478677A (en) * 2015-12-01 2016-04-13 济南方德利模具有限公司 Casting technology of engine cylinder cover and core assembling structure

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Effective date of registration: 20191217

Address after: 318020, Zhejiang province Huangyan Taizhou Gaoqiao Street up 8 Industrial Park three

Patentee after: Taizhou Jinyu Motor Co., Ltd.

Address before: 318020, No. 435, West Village, new front street, Huangyan District, Zhejiang, Taizhou

Patentee before: Wang Xianshou

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