CN105870055A - Manufacturing method for array substrate - Google Patents

Manufacturing method for array substrate Download PDF

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Publication number
CN105870055A
CN105870055A CN201610206328.8A CN201610206328A CN105870055A CN 105870055 A CN105870055 A CN 105870055A CN 201610206328 A CN201610206328 A CN 201610206328A CN 105870055 A CN105870055 A CN 105870055A
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China
Prior art keywords
layer
metal oxide
metal
manufacture method
gate insulator
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CN201610206328.8A
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Chinese (zh)
Inventor
杜振源
吴振中
张家铭
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AU Optronics Corp
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AU Optronics Corp
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Priority to CN201610206328.8A priority Critical patent/CN105870055A/en
Publication of CN105870055A publication Critical patent/CN105870055A/en
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    • GPHYSICS
    • G02OPTICS
    • G02FOPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
    • G02F1/00Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
    • G02F1/01Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour 
    • G02F1/13Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour  based on liquid crystals, e.g. single liquid crystal display cells
    • G02F1/133Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
    • G02F1/136Liquid crystal cells structurally associated with a semi-conducting layer or substrate, e.g. cells forming part of an integrated circuit
    • G02F1/1362Active matrix addressed cells
    • G02F1/1368Active matrix addressed cells in which the switching element is a three-electrode device
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L27/00Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
    • H01L27/02Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers
    • H01L27/12Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body
    • H01L27/1214Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components specially adapted for rectifying, oscillating, amplifying or switching and having potential barriers; including integrated passive circuit elements having potential barriers the substrate being other than a semiconductor body, e.g. an insulating body comprising a plurality of TFTs formed on a non-semiconducting substrate, e.g. driving circuits for AMLCDs
    • H01L27/1259Multistep manufacturing methods

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Power Engineering (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Nonlinear Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mathematical Physics (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Optics & Photonics (AREA)
  • Thin Film Transistor (AREA)
  • Liquid Crystal (AREA)

Abstract

The invention provides a manufacturing method for an array substrate. The manufacturing method comprises the steps of forming a first metal layer on a substrate, wherein the first metal layer comprises a gate electrode; forming a patterned gate insulation layer on the substrate for covering the first metal layer, and forming a metal oxide layer on the gate insulation layer; forming a second metal layer on the gate insulation layer, wherein the second metal layer comprises a drain electrode and a source electrode; the metal oxide layer is positioned between the drain electrode and the source electrode; forming a passivation layer on the gate insulation layer and the second metal layer; and a forming a transparent conductive layer on the passivation layer. Compared with the prior art, the metal oxide layer, such as indium gallium zinc oxide, is taken as the hard mark plate, so that the passivation layer with the steep pattern edge can be formed by penetrating through the hard mask layer so as to further reduce L0 light leak conditions and improve the penetration rate of incident lights.

Description

A kind of manufacture method of array base palte
Technical field
The present invention relates to technical field of liquid crystal display, particularly relate to the array in a kind of liquid crystal display The manufacture method of substrate.
Background technology
Currently, liquid crystal display has been widely used in every field as the one of flat faced display In, it has the advantage such as low-power consumption, thin type light weight.As a rule, liquid crystal display includes a liquid crystal Panel, this liquid crystal panel includes the thin-film transistor array base-plate (array with pixel electrode Substrate), there is the colored filter substrate (color filter substrate) of public electrode and fill out Fill the liquid crystal layer between thin-film transistor array base-plate and colored filter substrate.Due to pixel electrode The voltage each applied with public electrode is different thus can produce vertical electric field, by the two electrode Control to be applied to the electric field intensity of liquid crystal layer to control the absorbance of incident illumination, and then realize liquid crystal The control that panel is bright Yu dark.
In the prior art, a kind of design of thin-film transistor array base-plate is to use PSA (Polymer Sustained Alignment, polymer-stabilized alignment) technology, utilizes UV light line traffic control The orientation of liquid crystal molecule processed, not only can save projection and slit, also can improve the deflection speed of liquid crystal molecule Degree, can reach 4ms the soonest, improves pixel aperture ratio.Another design is to use TDE (Three Dimensionally shaped pixel Electrode, the pixel electrode of 3D shape) technology, at glass Form a gate insulator on substrate, above gate insulator, then form the protection of a patterning Layer (patterned passivation layer), then pixel electrode layer is covered in this patterning protective layer. Compared to PSA technology, when the gap (gap) of liquid crystal molecule is less, TDE technology still can be real The highest penetrance.
Additionally, in the production process of liquid crystal display, some pixel cannot normally show, causes picture The point defect of element.In general, point defect can be divided into bright spot and dim spot, in order to ensure liquid crystal panel Display quality, generally will be carried out after completing the manufacturing process of array base palte and colored filter substrate Completely black picture inspection and complete white picture inspection, to find the point defect of liquid crystal panel.Owing to human eye is to bright Point is very sensitive and is easily recognized, and the most often watches for dull gray rank L0 and whether there is light leak now As.In existing TDE processing procedure, when especially passivation layer forms predetermined pattern through dry etching process, The pattern edge of patterned passivation layer and the angle of horizontal direction the most shallower (such as 70 degree), enter And near this position, occur in that obvious L0 light leak condition.
In view of this, how to design the process scheme of a kind of new array base palte, or to existing battle array Row basal plate making process improves, and to improve the L0 light leak condition of passivation layer pattern adjacent edges, is lifted into Penetrate light transmittance, be the problem that person skilled is urgently to be resolved hurrily in the industry.
Summary of the invention
Manufacture method for array base palte of the prior art occurs near the pattern edge of passivation layer The defects such as L0 light leak, the invention provides the manufacture method of a kind of array base palte.
According to one aspect of the present invention, it is provided that the manufacture method of a kind of array base palte, including following Step:
Forming a first metal layer in the top of a substrate, described the first metal layer includes a grid;
Form a gate insulator patterned in the top of described substrate to cover described first metal Layer, and form a metal oxide layer in the top of described gate insulator, described metal oxide layer With described grid just to setting;
Form one second metal level in the top of described gate insulator, wherein said second metal level bag Include a drain electrode and a source electrode, the conduct between described drain electrode and described source electrode of described metal oxide layer One active layers;
Form a passivation layer in described gate insulator and the top of described second metal level;And
Form a transparency conducting layer in the top of described passivation layer.
An embodiment wherein, uses half light regulating hood (half-tone) mode to form described gate insulator Layer and described metal oxide layer.
An embodiment wherein, the described gate insulator of above-mentioned formation and described metal oxide layer Step also includes: use physical vapour deposition (PVD) (Physical Vapor Deposition, PVD) mode shape Become a smooth metal oxide layer in the top of described gate insulator;It is coated with a photoresist layer in institute State the top of metal oxide layer;Multiple through holes of formation one patterning are in described photoresist layer, with cruelly Expose a part for this metal oxide layer;The partial metal oxide layer exposed is carried out for the first time Wet etching, so that described metal oxide layer to carry out patterned process, thus it is exhausted to expose described grid A part for edge layer;The part of grid pole insulating barrier exposed is carried out dry ecthing, and to described photoresist Layer carries out ashing process;And the described metal oxide layer of patterning is carried out second time wet etching, With remove in described metal oxide layer, be positioned at the other parts outside described grid area just above.
An embodiment wherein, described metal oxide layer is indium gallium zinc (IGZO) material.
An embodiment wherein, the pattern edge of described passivation layer is not less than with the angle of horizontal direction 70 degree.
An embodiment wherein, the pattern edge of described passivation layer and the angle of horizontal direction are 86 Degree.
An embodiment wherein, described passivation layer is silicon oxide, silicon oxynitride or silicon nitride material.
An embodiment wherein, described transparency conducting layer is tin indium oxide (ITO) material.
An embodiment wherein, described array base palte is suitable to a flat-panel display devices.
Use the manufacture method of the array base palte of the present invention, be initially formed the first metal layer in a substrate Top, the gate insulator being subsequently formed patterning in the top of substrate and forms a metal oxide layer In the top of gate insulator, then form the second metal level in the top of gate insulator, then shape Become a passivation layer in gate insulator and the top of the second metal level, eventually form a transparency conducting layer in The top of passivation layer.Compared to prior art, the present invention is by the metal-oxide of such as indium gallium zinc Layer is as hard mask layer, and permeable hard mask layer forms the passivation layer with precipitous shape pattern edge, And then improve L0 light leak condition, and promote the penetrance of incident illumination.
Accompanying drawing explanation
Reader is after the detailed description of the invention having read the present invention referring to the drawings, it will more clearly Solve various aspects of the invention.Wherein,
Figure 1A and Figure 1B is shown respectively in a kind of array base palte processing procedure of prior art, uses photoresist View before and after passivation layer is etched;
The decomposition of the manufacture method that Fig. 2 A to Fig. 2 F is shown respectively a kind of array base palte of prior art is shown It is intended to;
The decomposition of the manufacture method that Fig. 3 A to Fig. 3 F is shown respectively another array base palte of prior art is shown It is intended to;
Fig. 4 is shown according to the flow chart element of the manufacture method of the array base palte of one embodiment of the present invention Figure;
Fig. 5 A to Fig. 5 E illustrates the decomposing schematic representation of the manufacture method of the array base palte of Fig. 4;And
What Fig. 6 A to Fig. 6 F was shown respectively in Fig. 5 B forms gate insulator and metal oxide layer Decomposing schematic representation.
Detailed description of the invention
In order to make techniques disclosed in this application content more detailed and complete, can refer to accompanying drawing and basis The following various specific embodiments of invention, labelling identical in accompanying drawing represents same or analogous assembly. But, it will be understood by those within the art that, embodiment provided hereinafter is not used for Limit the scope that the present invention is contained.Additionally, accompanying drawing is used only for schematically being illustrated, not Draw according to its life size.
With reference to the accompanying drawings, the detailed description of the invention to various aspects of the present invention is made further to retouch in detail State.
Figure 1A and Figure 1B is shown respectively in a kind of array base palte processing procedure of prior art, uses photoresist View before and after passivation layer is etched.Wherein, Figure 1A is for utilizing photoresist 100 to blunt Changing layer 102 and carry out the state before dry ecthing (dry etch), Figure 1B is for utilizing photoresist 100 right Passivation layer 102 carries out the state after dry ecthing.
Figure 1A Yu Figure 1B contrast is understood, after dry ecthing, is positioned at the photoetching above passivation layer 102 A part (shown in dotted line) that glue 100 is etched, and the passivation layer below photoresist 100 is also Being affected by etching, defining with horizontal direction angle at its pattern edge is the slope of a.Due to For directly to contact between photoresist 100 with passivation layer 102, passivation layer 102 also can be etched one Point, so that the slope at pattern edge is shallower.Such as, when angle corresponding to this slope is 70 degree, Near the slit location of patterned passivation layer 102, when the thickness of passivation layer is 0.2um, it is right 1316 are drastically dropped to from 4220 than degree;When the thickness of passivation layer is 0.5um, its contrast from 4220 more drop to 625.Additionally, experimental data also indicates that, when the passivation layer of same thickness, when When above-mentioned angle is 45 degree, the penetrance of incident illumination is only 0.145;When angle increases to 70 degree, The penetrance of incident illumination also can slightly be promoted to 0.154, but still there will be dull gray rank L0 light leak Situation.
The decomposition of the manufacture method that Fig. 2 A to Fig. 2 F is shown respectively a kind of array base palte of prior art is shown It is intended to.
As shown in Figure 2 A, the first metal layer (first metal layer) 202 it is initially formed in substrate 200 Top, this first metal layer 202 includes a grid (gate electrode).As shown in Figure 2 B, Gate insulator (gate is formed in the top of the top of the first metal layer 202 and substrate 200 Insulation layer) 204, and also it is logical that light need to be used to cover on formation one above the first metal layer 202 Hole (through hole).In fig. 2 c, the top in gate insulator 204 forms a non-crystalline silicon half Conductor layer 206.In figure 2d, the second metal of patterning is formed in the top of gate insulator 204 Layer (second metal layer), this second metal level includes source electrode (source electrode) 208 Hes Drain electrode (drain electrode) 210.As shown in Figure 2 E, the passivation layer (passivation of a patterning is formed Layer) 212 in gate insulator 204 and the top of the second metal level.As shown in Figure 2 F, at pattern The passivation layer surface changed and the passivation layer groove (groove) of correspondence are filled a transparency conducting layer 214. From the foregoing, the source electrode 208 on the second metal level and the employing amorphous silicon semiconductor between 210 that drains Layer is as active layers, when making with photoresist passivation layer to be etched, and its pattern edge and level side To angle less, easily cause the bad situation of dull gray rank L0 light leak.
The decomposition of the manufacture method that Fig. 3 A to Fig. 3 F is shown respectively another array base palte of prior art is shown It is intended to.
It is similar to Fig. 2 A~Fig. 2 F, in the processing procedure decomposing schematic representation of Fig. 3 A~Fig. 3 F, its main region It is not, when forming amorphous silicon semiconductor layer 206 in figure 3b, it is not necessary to use extra light to cover on The top of the first metal layer 202 forms through hole.In fig. 3d, at gate insulator 204 and the second gold medal When belonging to the top formation passivation layer 212 of layer, just form the through hole above the first metal layer 202.No matter How, still use non-crystalline silicon partly to lead due to the source electrode 208 on the second metal level and between drain electrode 210 Body layer is as active layers, when making to be etched passivation layer with photoresist, its pattern edge and level The angle in direction is less, also easily causes the bad situation of dull gray rank L0 light leak.
Fig. 4 is shown according to the flow chart element of the manufacture method of the array base palte of one embodiment of the present invention Figure.Fig. 5 A to Fig. 5 E illustrates the decomposing schematic representation of the manufacture method of the array base palte of Fig. 4.
With reference to Fig. 4 and combine Fig. 5 A~5E, step S11 is first carried out, forms the first metal layer 302 In the top of substrate 300, this first metal layer 302 includes a grid (such as Fig. 5 A).Then perform Step S13, forms a gate insulator 304 patterned in the top of substrate 300 to cover first Metal level 302, and form a metal oxide layer 306 in the top of gate insulator 304, this gold Belong to oxide skin(coating) 304 with grid just to arranging (such as Fig. 5 B).Such as, half light regulating hood can be used (half-tone) mode forms gate insulator 304 and metal oxide layer 306.It is preferred that metal Oxide skin(coating) 306 is indium gallium zinc (IGZO) material.
Then, in step S15, form the second metal level in the top of gate insulator 304.The Two metal levels include drain electrode 310 and a source electrode 308.Metal oxide layer 306 is positioned at drain electrode 310 And as an active layers (such as Fig. 5 C) between source electrode 308.Then perform step S17, form a passivation Layer 312 is in the top (such as Fig. 5 D) of gate insulator 304 and the second metal level.Finally perform step S19, forms a transparency conducting layer 314 in the top (such as Fig. 5 E) of passivation layer 312.It is preferred that it is blunt Changing layer 312 is silicon oxide, silicon oxynitride or silicon nitride material.Transparency conducting layer 314 is tin indium oxide (ITO) material.
What Fig. 6 A to Fig. 6 F was shown respectively in Fig. 5 B forms gate insulator and metal oxide layer Decomposing schematic representation.
With reference to Fig. 6 A, after forming gate insulator 304, use physical vapour deposition (PVD) (Physical Vapor Deposition, PVD) mode forms a smooth metal oxide layer 306 in gate insulator The top of layer 304.Then, be coated with a photoresist layer 316 in metal oxide layer 306 top (as Fig. 6 B).The most in figure 6 c, multiple through holes (through hole) of a patterning are formed in photoetching Glue-line 316, to expose a part for this metal oxide layer 306.The most in figure 6d, to cruelly The partial metal oxide layer 306 exposed carries out wet etching (first wet etch) for the first time, with to gold Belong to oxide skin(coating) 306 and carry out patterned process, thus expose a part for gate insulator 304. In Fig. 6 E, the part of grid pole insulating barrier 304 exposed is carried out dry ecthing (dry etch), and right Photoresist layer 316 carries out ashing process (ash process).Such as Fig. 6 F, the burning to patterning Nitride layer 306 carries out second time wet etching (second wet etch), with removing metao oxide layer 306 In the other parts being positioned at outside grid area just above.
From the foregoing, compared to prior art, the present invention is by the burning of such as indium gallium zinc Nitride layer 306 is as hard mask layer, when using photoresist layer to be etched, can pass through hard mask layer Form the passivation layer with precipitous shape pattern edge, and then improve L0 light leak condition, and promote incidence The penetrance of light.Experimental data shows, when this angle is 45 degree, the penetrance of incident illumination is 0.145; When this angle is 70 degree, the penetrance of incident illumination is 0.154;And when this angle is 86 degree, enter The penetrance penetrating light is increased to 0.182, and the amplitude of lifting is (0.182-0.154)/0.154, and i.e. 18.18%.
Use the manufacture method of the array base palte of the present invention, be initially formed the first metal layer in a substrate Top, the gate insulator being subsequently formed patterning in the top of substrate and forms a metal oxide layer In the top of gate insulator, then form the second metal level in the top of gate insulator, then shape Become a passivation layer in gate insulator and the top of the second metal level, eventually form a transparency conducting layer in The top of passivation layer.Compared to prior art, the present invention is by the metal-oxide of such as indium gallium zinc Layer is as hard mask layer, and permeable hard mask layer forms the passivation layer with precipitous shape pattern edge, And then improve L0 light leak condition, and promote the penetrance of incident illumination.
Above, the detailed description of the invention of the present invention is described with reference to the accompanying drawings.But, in this area Those of ordinary skill is it is understood that in the case of without departing from the spirit and scope of the present invention, it is also possible to The detailed description of the invention of the present invention is made various change and replacement.These changes and replacement all fall at this In bright claims limited range.

Claims (9)

1. the manufacture method of an array base palte, it is characterised in that this manufacture method comprises the following steps:
Forming a first metal layer in the top of a substrate, described the first metal layer includes a grid;
Form a gate insulator patterned in the top of described substrate to cover described first metal Layer, and form a metal oxide layer in the top of described gate insulator, described metal oxide layer With described grid just to setting;
Form one second metal level in the top of described gate insulator, wherein said second metal level bag Include a drain electrode and a source electrode, the conduct between described drain electrode and described source electrode of described metal oxide layer One active layers;
Form a passivation layer in described gate insulator and the top of described second metal level;And
Form a transparency conducting layer in the top of described passivation layer.
The manufacture method of array base palte the most according to claim 1, it is characterised in that use half Light regulating hood mode forms described gate insulator and described metal oxide layer.
The manufacture method of array base palte the most according to claim 2, it is characterised in that above-mentioned shape The step becoming described gate insulator and described metal oxide layer also includes:
Physical vapour deposition (PVD) mode is used to form a smooth metal oxide layer in described gate insulator Top;
It is coated with a photoresist layer in the top of described metal oxide layer;
Multiple through holes of formation one patterning are in described photoresist layer, to expose this metal oxide layer A part;
The partial metal oxide layer exposed is carried out wet etching for the first time, with to described burning Nitride layer carries out patterned process, thus exposes a part for described gate insulator;
The part of grid pole insulating barrier exposed is carried out dry ecthing, and described photoresist layer is ashed Process;And
The described metal oxide layer of patterning is carried out second time wet etching, to remove described metal oxygen In compound layer, be positioned at the other parts outside described grid area just above.
The manufacture method of array base palte the most according to claim 1, it is characterised in that described gold Belonging to oxide skin(coating) is indium gallium zinc material.
The manufacture method of array base palte the most according to claim 1, it is characterised in that described blunt Change the pattern edge of layer with the angle of horizontal direction not less than 70 degree.
The manufacture method of array base palte the most according to claim 5, it is characterised in that described blunt Changing the pattern edge of layer with the angle of horizontal direction is 86 degree.
The manufacture method of array base palte the most according to claim 1, it is characterised in that described blunt Change layer is silicon oxide, silicon oxynitride or silicon nitride material.
The manufacture method of array base palte the most according to claim 1, it is characterised in that described Bright conductive layer is tin indium oxide material.
The manufacture method of array base palte the most according to claim 1, it is characterised in that described battle array Row substrate is suitable to a flat-panel display devices.
CN201610206328.8A 2016-04-05 2016-04-05 Manufacturing method for array substrate Pending CN105870055A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108594550A (en) * 2018-04-25 2018-09-28 深圳市华星光电半导体显示技术有限公司 Array substrate and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108594550A (en) * 2018-04-25 2018-09-28 深圳市华星光电半导体显示技术有限公司 Array substrate and preparation method thereof
CN108594550B (en) * 2018-04-25 2020-07-28 深圳市华星光电半导体显示技术有限公司 Array substrate and manufacturing method thereof

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