Background technology
The operation principle of metal resistance strain gauge is resistance strain effect, and i.e. tinsel is when effect strained, its electricity
Resistance occurs to change accordingly along with the size of occurred mechanically deform (stretch or compress).The theoretical formula of resistance strain effect
As follows:
Wherein R is its resistance value, and ρ is metal material resistivity, and L is metal material length, and S is metal material sectional area.
Tinsel is bearing strain and during there is mechanically deform, ρ, L, S three will change, thus will necessarily cause gold
Belong to the change of material resistance value.When metal material is stretched, length increases, and sectional area reduces, and resistance value increases;When by compression
Time, length reduces, and sectional area increases, and resistance value reduces.Therefore, as long as the change of resistance value can be measured, just understand wiry
Strained situation.Metal material resistance change rate formula can be derived by relevant knowledges such as formula (1) and the mechanics of materials
Wherein Δ R is resistance variation amount, and Δ L is metal material change of length on pulling force or pressure action direction
Amount, ε is that the strain on same direction is usually referred to as axial strain, and K is metal material ga(u)ge factor.
In actual applications, metal resistance strain gauge is pasted onto Sensor Elastic Element or the table of tested machine components
Face.When the flexible member in sensor or tested machine components are produced strain by active force, it is pasted onto foil gauge thereon also
There is identical mechanically deform therewith, cause foil gauge resistance that corresponding change occurs.At this moment, resistance strain gage is just by mechanical quantity
Be converted to the variable quantity output of resistance.
But we are also required to understand the partial derivative of workpiece strain sometimes, have three kinds of occasions such as below, but are not limited to this
Three, need to use surface of the work strain partial derivative:
First, near at workpiece shapes sudden change, there will be strain concentration, often become workpiece and first occur damaging it
Place, monitors the strain partial derivative near at shape sudden change, can obtain strain intensity at this intuitively.
Second, building, bridge, plant equipment are existed in a large number by comer pieces, the relevant knowledge of the mechanics of materials teaches that, bending
The axial strain of beam surface is directly proportional to section turn moment, and the axial partial derivative of section turn moment is directly proportional to cross section shearing strain, namely
Cross section shearing strain can be known by the axial partial derivative of surface axial strain, and this shearing strain cannot be with foil gauge at workpiece table
Face is directly measured;
3rd, during applied elasticity research workpiece strain, internal strain is decided by partial differential equation, and equation solution needs
Boundary condition, and surface of the work strain partial derivative is exactly one of boundary condition, this is that general foil gauge cannot provide.
Additionally, the position such as at some position to workpiece, the such as shaft shoulder, part edge, due to the sudden change of geomery, its
Strain is often corresponding exists bigger change.But, just due to the sudden change of geomery so that at this, more difficult arrangement is general
Foil gauge, needs a kind of product that can measure the inclined edge of foil gauge even edge outer fix rather than center position strain local derviation
Product.So just may be implemented in and arrange foil gauge at a certain distance from avoiding the more difficult target measured point laying foil gauge, and finally survey
Amount arrives the strain local derviation at this target measured point.
Summary of the invention
In order to overcome existing metal strain plate cannot detect the deficiency of strain local derviation, the present invention provides one to measure
Should change that effectively to detect the axial deviation three of axial local derviation outside the measured biasing sensitive grid of the axial local derviation of surface strain quick
The sense interdigital metal strain plate of grid, particularly measure workpiece corner, edge etc. foil gauge is had size limitation position or other not
Preferably arrange the axial single order local derviation of foil gauge position.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of axial deviation three interdigital metal strain plate of sensitive grid measuring axially local derviation outside biasing sensitive grid, including
Substrate, described metal strain plate also includes three sensitive grids, and the two ends of each sensitive grid connect a pin, described substrate respectively
Upper fixing described three sensitive grids;
Each sensitive grid includes that sensitive segment and changeover portion, the two ends of described sensitive segment are changeover portion, and described sensitive segment is in carefully
Strip, described changeover portion is tubbiness shape, and the resistance of described sensitive segment is much larger than the resistance of described changeover portion, same strain state
Under the increased resistance value of described sensitive segment much larger than the increased resistance value of described changeover portion, the increased resistance value of described changeover portion connects
It is bordering on 0;
All cross section centres of form of each sensitive segment constitute sensitive segment axis, and this sensitive segment axis is straight line section, institute
State the axis of each sensitive segment in three sensitive grids parallel and be generally aligned in the same plane, in the determined plane of sensitive segment axis, edge
Described sensitive segment axis direction the most axially, is horizontal with axially vertical direction;Its both sides resistance value is there is on each sensitive segment
An equal cross section, takes this cross-section centroid position and is constituted place sensitive segment with this sensitive segment resistance value for nominal mass
Name particle, the center that centroid position is sensitive grid that the nominal particle of each sensitive segment is collectively forming;
Three sensitive grid centers have deviation, in the horizontal zero deflection in the axial direction;Sensitive grid centre bit pressed by three sensitive grids
The order put, is called left sensitive grid, middle sensitive grid and right sensitive grid the most from left to right;Left sensitive grid center with in quick
The distance at Gan Shan center is Δ x1, middle sensitive grid center is Δ x with the distance at right sensitive grid center1, each sensitive segment axis is determined
In plane, left sensitive grid and middle sensitive grid are interdigital layout, and middle sensitive grid and right sensitive grid are interdigital layout;
The sensitive segment all-in resistance of left sensitive grid, middle sensitive grid and right sensitive grid is the proportionate relationship of 3:8:5, left sensitive grid,
Middle sensitive grid and the sensitive segment of the right sensitive grid all-in resistance changing value of sensitive segment also ratio in 3:8:5 under identical strain is closed
System.
Further, all shape of cross section consistent size of each sensitive segment, take the axis point midway of each sensitive segment
And constituted the nominal particle of place sensitive segment with this sensitive segment resistance value for nominal mass, described left sensitive grid, middle sensitive grid and
The sensitive segment total length of right sensitive grid is the proportionate relationship of 3:8:5.The program is a kind of scheme that can select, name particle
As long as position meets the cross section position of form center that its both sides resistance value is equal, it is also possible to be other positions.
Further, described left sensitive grid and right sensitive grid are interdigital layout;It is of course also possible to non-interdigital layout.Described
Interdigital layout refers to: each sensitive segment axis of two sensitive grids institute in the plane, two sensitive with in sensitive segment axis vertical direction
The sensitive segment distribution straggly of grid, the order and the number of times that occur the sensitive segment of two sensitive grids in the direction respectively do not limit.
Further, two pins of right sensitive grid are positioned on the right side of foil gauge or on the left of foil gauge.Come right side to make to answer
Become sheet lateral dimension less, and come left side and can reduce the right sensitive grid center distance to foil gauge right side edge.
Further, relatively in sensitive grid, the sensitive segment axial length of right sensitive grid can be shorter and cross direction profiles can be closeer.
Purpose is the distance reducing right sensitive grid center to foil gauge right side edge.
Utilizing the linear relationship between metal material increased resistance value and strain, this foil gauge is as common foil gauge
May be used for measuring strain.On the other hand, according in numerical differentiation theory (compile such as Yi Fengkang etc., National Defense Industry Press 1978
" numerical computation method " page 21 (1.4.11)-(1.4.14) formula that year December is published makees equidistant interpolation analysis) about single order local derviation
Circular, f (x, the numerical computation method of x direction first-order partial derivative y) is as follows:
Wherein x1=x0+ h, x2=x1+ h, paying special attention to above formula is (x2+ h, y) the first-order partial derivative value formula of position, this formula
Truncated error less for o (h2) it is the higher order indefinite small of step-length square.By it is generally acknowledged sensitive grid electricity in formula (2) engineering
Resistance variable quantity direct ratio and the strain at sensitive grid center, in conjunction with each sensitive grid resistance and at same strain purgation resistance change
Proportionate relationship, the resistance of left sensitive grid and right sensitive grid and deduct the resistance value of middle sensitive grid, then divided by left sensitive grid center and
The distance at right sensitive grid center is the axial single order numerical value local derviation of strain;Particularly, this is right sensitive grid center h distance to the right
The axial single order numerical value local derviation at place, therefore the advantage of this foil gauge is that measuring workpiece corner, edge etc. has size to foil gauge
Restriction site or other should not arrange the axial single order local derviation of foil gauge position.
It should be noted that keep left sensitive grid, middle sensitive grid and right sensitive grid changeover portion all-in resistance and changeover portion electricity in technique
Hinder external strain purgation variable quantity be the numerical relation of 3:8:5 to heighten certainty of measurement, if the resistance of changeover portion and should
Become lower resistance change can not ignore, also can be eliminated when detection as systematic error.
Further, described metal strain plate also includes that cover plate, described cover plate are covered in described sensitive grid and substrate.
Further, described sensitive grid is wire form, foil, diaphragm type or thick-film type sensitive grid.
Further, described substrate is glued membrane substrate, glass fabric substrates, asbestos substrate, metallic substrates or temporary substrate.
Described three sensitive grid left, center, right are arranged in substrate.It is of course also possible to be other arrangement.
Beneficial effects of the present invention is mainly manifested in:: the strain axial at right outside, right sensitive grid center one can be detected
Rank local derviation, transversely at this with right sensitive grid center zero deflection, axially upper be equal to the spacing at right sensitive grid center at this in quick
Gan Shan center and the spacing at right sensitive grid center.Therefore the present invention can measure workpiece corner, edge etc. has size to limit foil gauge
Position processed or other should not arrange the axial single order local derviation of foil gauge position.
Detailed description of the invention
The invention will be further described below in conjunction with the accompanying drawings.
With reference to Fig. 1~Fig. 4, a kind of axial deviation three interdigital gold of sensitive grid measuring axially local derviation outside biasing sensitive grid
Belonging to foil gauge, including substrate, described metal strain plate also includes three sensitive grids, and the two ends of each sensitive grid connect one respectively
Pin, described substrate is fixed described three sensitive grids;
Each sensitive grid includes that sensitive segment and changeover portion, the two ends of described sensitive segment are changeover portion, and described sensitive segment is in carefully
Strip, described changeover portion is tubbiness shape, and the resistance of described sensitive segment is much larger than the resistance of described changeover portion, same strain state
Under the increased resistance value of described sensitive segment much larger than the increased resistance value of described changeover portion, the increased resistance value of described changeover portion connects
It is bordering on 0;
All cross section centres of form of each sensitive segment constitute sensitive segment axis, and this sensitive segment axis is straight line section, institute
State the axis of each sensitive segment in three sensitive grids parallel and be generally aligned in the same plane, in the determined plane of sensitive segment axis, edge
Described sensitive segment axis direction the most axially, is horizontal with axially vertical direction;Its both sides resistance value is there is on each sensitive segment
An equal cross section, takes this cross-section centroid position and is constituted place sensitive segment with this sensitive segment resistance value for nominal mass
Name particle, the center that centroid position is sensitive grid that the nominal particle of each sensitive segment is collectively forming;
Three sensitive grid centers have deviation, in the horizontal zero deflection in the axial direction;Sensitive grid centre bit pressed by three sensitive grids
The order put, is called left sensitive grid, middle sensitive grid and right sensitive grid the most from left to right;Left sensitive grid center with in quick
The distance at Gan Shan center is Δ x1, middle sensitive grid center is Δ x with the distance at right sensitive grid center1, each sensitive segment axis is determined
In plane, left sensitive grid and middle sensitive grid are interdigital layout, and middle sensitive grid and right sensitive grid are interdigital layout;Left sensitive grid, in
The sensitive segment all-in resistance of sensitive grid and right sensitive grid is the proportionate relationship of 3:8:5, left sensitive grid, middle sensitive grid and right sensitive grid
Sensitive segment is the all-in resistance changing value of sensitive segment also proportionate relationship in 3:8:5 under identical strain.
Further, all shape of cross section consistent size of each sensitive segment, take the axis point midway of each sensitive segment
And constituted the nominal particle of place sensitive segment with this sensitive segment resistance value for nominal mass, described left sensitive grid, middle sensitive grid and
The sensitive segment total length of right sensitive grid is the proportionate relationship of 3:8:5.The program is a kind of scheme that can select, name particle
As long as position meets the cross section position of form center that its both sides resistance value is equal, it is also possible to be other positions.
Further, described left sensitive grid and right sensitive grid are interdigital layout;It is of course also possible to non-interdigital layout.Described
Interdigital layout refers to: each sensitive segment axis of two sensitive grids institute in the plane, two sensitive with in sensitive segment axis vertical direction
The sensitive segment distribution straggly of grid, the order and the number of times that occur the sensitive segment of two sensitive grids in the direction respectively do not limit.
Further, two pins of right sensitive grid can be located on the right side of foil gauge or on the left of foil gauge.Come right side to make
Foil gauge lateral dimension is less, and comes left side and can reduce the right sensitive grid center distance to foil gauge right side edge, such as figure
4。
The axial deviation three interdigital metal strain of sensitive grid of axial local derviation outside the measured biasing sensitive grid of the present embodiment
Sheet, including substrate 1, described metal strain plate also includes three sensitive grids, and the two ends of each sensitive grid connect a pin respectively,
Described three sensitive grids are fixed in described substrate 1.
Left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4 can be fixed, for keeping each sensitive grid to fix on substrate 1
Shape, positions and dimensions;Substrate 1 is the thinnest, thus the strain of surface of test piece is accurately transfer to left sensitive grid 2, middle sensitive grid 3
With right sensitive grid 4.Substrate 1 can be glued membrane substrate, glass fabric substrates, asbestos substrate, metallic substrates and temporary substrate.Generally
With cohering, weld, the mode such as ceramic spraying substrate is fixed on the tested position of test block.Also can be printed on some in substrate 1 to use
Lines in foil gauge location.
The materials such as cover plate paper using or glue are made, and are covered in left sensitive grid 2, middle sensitive grid 3, right sensitive grid 4 and substrate 1
On, play the protective layer of the effects such as protection against the tide, corrosion protection, loss prevention.
Pin 5 is used for connecting sensitive grid and measuring circuit, and left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4 are respectively arranged with two
Pin 5, to foil and membrane type foil gauge, left sensitive grid 2, middle sensitive grid 3 and the right sensitive grid 4 that pin 5 is connected with it
It is integrated.Two pins of left sensitive grid 2 are 5-1 and 5-2, and two pins of middle sensitive grid 3 are 5-3 and 5-4, right sensitive grid 4
Two pins be 5-5 and 5-6;Pin 5-5 and 5-6 can be arranged in the right side of foil gauge, sees Fig. 1 and Fig. 2, can obtain less
Foil gauge lateral dimension;Pin 5-5 and 5-6 also can be arranged in the left side of foil gauge, sees Fig. 3, it is therefore an objective to reduces right sensitive grid 4 and arrives
The distance of foil gauge right side edge.
Left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4 are according to its metal sensitive material and the difference of processing technique, permissible
For wire form, foil, diaphragm type, thick-film type.No matter the thickness of which kind of left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4 is the least,
The axial length making left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4 changes with the deformation of its depended on workpiece.The present invention
Basic it is critical that cooperation between left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4, there are following main points:
First, substrate is arranged three sensitive grids, is called left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4.
Second, left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4 all can be divided into multiple sensitive segment 6 and multiple changeover portion 7,
Each sensitive segment 6 is connected formation sensitive grid by each changeover portion 7.Comparatively, sensitive segment 6 is elongated in shape, resistance is relatively big and it hinders
It is worth strain more sensitive;Described changeover portion 7 is basic in tubbiness shape so that the resistance of described changeover portion is the least and to strain not
Sensitivity, under duty, resistance variations is close to 0, and therefore the summation of sensitive segment resistance is essentially the all-in resistance of single sensitive grid.
Fig. 2 has marked sensitive segment 6 and changeover portion 7 in more detail from apparent angle.
3rd, the sensitive segment 6 of each sensitive grid is in elongated strip, and all cross section centres of form of each sensitive segment 6 constitute quick
Sense section axis, this sensitive segment 6 axis is straight line section, and the axis of each sensitive segment 6 is parallel and is generally aligned in the same plane.Each
All cross sections of sensitive segment 6 are consistent along the projection of shape of sensitive segment axis direction.Take the axis point midway of each sensitive segment
And the nominal particle of place sensitive segment is constituted with this sensitive segment resistance value for nominal mass, the nominal particle of each sensitive segment is common
The center that centroid position is sensitive grid formed.
4th, sensitive segment 6 total length of left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4 is the proportionate relationship of 3:8:5,
Sensitive segment 6 all-in resistance of left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4 is the proportionate relationship of 3:8:5, left sensitive grid 2, in quick
The sensitive segment 6 of sense grid 3 and the right sensitive grid 4 all-in resistance changing value of sensitive segment also ratio in 3:8:5 under identical strain is closed
System.
5th, overlook left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4, they are respectively provided with axis of symmetry and axis of symmetry overlaps
(x-axis in Fig. 2), left sensitive grid 2, middle sensitive grid 3 are all parallel with this axis of symmetry, respectively with the right respective sensitive segment of sensitive grid 46
The sensitive segment 6 of sensitive grid is all distributed about this axial symmetry.Therefore, it can be said that left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4 are same
Axle, i.e. detects the center of equidirectional strain and left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4 all in x-axis, it
Center have axial deviation without lateral deviation.According to the top view of foil gauge in Fig. 2, the sensitive segment 6 of left sensitive grid 2 has laterally
Axis of symmetry yL, the center of left sensitive grid 2 is at x-axis and yLThe intersection point of axle, the sensitive segment 6 of middle sensitive grid 3 has lateral symmetry axle yMIn,
The center of sensitive grid 3 is at x-axis and yMThe intersection point of axle, the sensitive segment 6 of right sensitive grid 4 has lateral symmetry axle yR, in right sensitive grid 4
The heart is at x-axis and yRThe intersection point of axle.
6th, left sensitive grid 2 center is Δ x with the distance at middle sensitive grid 3 center1, middle sensitive grid 3 center and right sensitive grid
The distance at 4 centers is Δ x1, the center of the most left sensitive grid 2 is also x-axis and y with the line midpoint at the center of right sensitive grid 4MAxle
Intersection point, as shown in Figure 2.By Fig. 2, in each sensitive segment 6 determined plane of axis, left sensitive grid 2 and middle sensitive grid 3 are in interdigital cloth
Put, middle sensitive grid 3 and right sensitive grid 4 in interdigital layout, left sensitive grid 2 and right sensitive grid 4 in can interdigital layout also can be contrary;
Described interdigital layout refers to: each sensitive segment axis of two sensitive grids institute in the plane, with sensitive segment axis vertical direction on two
The sensitive segment distribution straggly of sensitive grid, the order and the number of times that occur the sensitive segment of two sensitive grids in the direction respectively do not limit
System.
Owing to the relative position of left sensitive grid 2, middle sensitive grid 3 and right sensitive grid 4 is ensured by phase by foil gauge production technology
When accurately securing, this is also that the present invention can detect one of workpiece key straining axial partial derivative.
In sum, the left sensitive grid of the present invention 2, middle sensitive grid 3 and right sensitive grid 4 under same strain increased resistance value in
The proportionate relationship of 3:8:5, each sensitive grid central cross zero deflection axially has deviation, left sensitive grid 2 center to middle sensitive grid 3 center
Distance equal to the distance of right sensitive grid 4 with middle sensitive grid 3 center.
Making free state bottom left sensitive grid 2 resistance is RL0, middle sensitive grid 3 resistance is RM0, right sensitive grid 4 resistance is RR0, should
There is RL0+RR0=RM0=R0.The foil gauge of the present invention is placed in certain when having surface strain, left sensitive grid 2 resistance is R0+ΔRL,
Middle sensitive grid 3 resistance is R0+ΔRM0, right sensitive grid 3 resistance is R0+ΔRR;On the other hand, left sensitive grid 2 and right sensitive grid 4
Center lay respectively at x-axis and y in Fig. 2LIntersection point and x-axis and yRIntersection point, axially upper at a distance of 2 Δ x1.IfFor right sensitivity
Grid 4 central right Δ x1Place, namely x-axis and y in Fig. 2OIntersection point, utilize sensitive grid resistance and surface strain relation and
The formula (3) of numerical differentiation has:
Wherein εLFor the strain of left sensitive grid 2 center, εMFor the strain of middle sensitive grid 3 center, εRFor right sensitive grid 4
The strain of center.This is i.e. the principle that the present embodiment measures the axial local derviation of surface strain.Pay special attention to, the number that above formula is calculated
Value differential is Δ x outside right sensitive grid 4 center deviation1The strain axial single order local derviation of position, this position is according to interdigital size not
With can be at outside the right part of foil gauge, right side edge, even edge, therefore having and being easy to measure workpiece corner, edge
Advantage Deng the axial single order local derviation that foil gauge is had size limitation position.Pin 5-5 and 5-6 of right sensitive grid 4 presses Fig. 3 can cloth
Being placed on the left of foil gauge, its purpose is all the distance as far as possible reducing right sensitive grid 4 center to foil gauge right side edge, in order to
Play above-mentioned advantage further.
The present embodiment coordinate electric bridge can be used for measuring strain, straining axial single order local derviation, it is assumed that bridge input voltage is
ui, output voltage be uo, Fig. 4 is shown in by the schematic diagram of measuring bridge.When without workpiece effects of strain, each arm resistance of electric bridge is according to up time
Pin direction is respectively labeled as R1、R2、R3、R4, also with these sign flag resistance place electric bridges in the case of will not obscuring.Often
Sensitive grid or the resistance of foil gauge can be laid on individual electric bridge.Identical with general foil gauge layout, if at multiple brachium pontis
Upper arrangement sensitive grid, order, the requirement of strain difinite quality to each installation position.During effects of strain without workpiece, the output of electric bridge
Voltage equation is
Now, it is desirable to bridge balance i.e. uo=0, then it must is fulfilled for so-called bridge balance condition R1R3-R2R4=0,
The electric bridge used meets further
R1=R2=R3=R4, (6)
Because, first, when meeting condition (6), the highest according to relevant theoretical foil gauge sensitivity;Second, measure strain or answer
The method becoming axial local derviation is required to condition (6) establishment.When also there is strain with external world's strain in foil gauge, above-mentioned bridge balance
Condition is the most no longer set up, now
Due to Δ Ri< < RiFirst ≈ of (i=1,2,3,4) event sets up, and second ≈ is as Δ R1-ΔR2With Δ R3-ΔR4
Jack per line or contrary sign but | Δ R1-ΔR2| with | Δ R3-ΔR4| not in close proximity to time set up, engineering rationally selects foil gauge
Installation position can realize completely.It is generally available the voltage measurement strain that formula (7) obtains;Can convolution to straining axial local derviation
(4) and formula (7), reasonable design arranges each brachium pontis sensitive grid and resistance, such as brachium pontis R1Sensitive grid 3 in layout, brachium pontis R2Series connection
Arrange left sensitive grid 2 and right sensitive grid 4, the configuration of remaining brachium pontis and brachium pontis R1Equivalent resistance, can obtain and right sensitive grid 4 center
Outside Δ x partially1Position strains the magnitude of voltage u that axial single order local derviation is linearo, this voltage is that small-signal need to be amplified.