CN105843190A - Automatic control system and method for cigarette rod weight - Google Patents
Automatic control system and method for cigarette rod weight Download PDFInfo
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- CN105843190A CN105843190A CN201610221103.XA CN201610221103A CN105843190A CN 105843190 A CN105843190 A CN 105843190A CN 201610221103 A CN201610221103 A CN 201610221103A CN 105843190 A CN105843190 A CN 105843190A
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 143
- 238000000034 method Methods 0.000 title claims abstract description 21
- 241000208125 Nicotiana Species 0.000 claims description 33
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 33
- 238000004519 manufacturing process Methods 0.000 claims description 20
- 238000012517 data analytics Methods 0.000 claims description 18
- 238000004458 analytical method Methods 0.000 claims description 15
- 238000001514 detection method Methods 0.000 claims description 15
- 238000004260 weight control Methods 0.000 claims description 11
- 238000004891 communication Methods 0.000 claims description 9
- 238000007405 data analysis Methods 0.000 claims description 8
- 238000011161 development Methods 0.000 claims description 6
- 230000007774 longterm Effects 0.000 claims description 6
- 230000010354 integration Effects 0.000 claims description 4
- 230000005856 abnormality Effects 0.000 claims description 3
- 239000000284 extract Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 3
- 230000003993 interaction Effects 0.000 claims description 3
- 239000000203 mixture Substances 0.000 claims description 3
- 238000003908 quality control method Methods 0.000 claims description 3
- 238000012546 transfer Methods 0.000 claims description 3
- 230000000007 visual effect Effects 0.000 claims description 3
- 238000005516 engineering process Methods 0.000 description 4
- 230000001953 sensory effect Effects 0.000 description 2
- 102000008169 Co-Repressor Proteins Human genes 0.000 description 1
- 108010060434 Co-Repressor Proteins Proteins 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000013480 data collection Methods 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32181—Monitor production, assembly apparatus with multiple sensors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
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- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
Abstract
The invention relates to an automatic control system and method for cigarette rod weight. The automatic control system comprises an MC2 cigarette rod physical detector, a cigarette rod weight index acquiring device, an cigarette machine electric control system, a correlative factor acquiring device, an application server, a real time history/relational database, a data analyzing server, an onsite operation terminal, a correlative factor control server and an industrial Ethernet. The real time history/relational database consists of a real time history database and a relational database. According to the invention, a set of a complete closed loop system featuring functions of acquiring and controlling is provided to genuinely realize smart control on cigarette rod weight.
Description
Technical field
The present invention relates to a kind of cigarette weight automatic control system and control method thereof.
Background technology
Under country's " the Internet+" strategic directing, tobacco productive corporation, according to self-growth needs, promotes the information technologys such as mobile Internet, cloud computing, big data, Internet of Things to manufacture depth integration with production of cigarettes, it is proposed that the target of wisdom factory.In order to realize the target of wisdom factory, it is necessary to first realize the wisdom that production of cigarettes process controls.The invention belongs to an aspect of production of cigarettes wisdom technique.
Additionally along with quality of the life and the raising day by day of health perception, consumer is more and more higher to the requirement of the qualities such as the mouthfeel of Medicated cigarette, tar content, therefore during production of cigarettes, the index such as Sensory Quality of Cigarette and tar content is attached great importance to, and cigarette weight has important impact to the index such as Sensory Quality of Cigarette and tar content.Thus cigarette weight is paid close attention to during production of cigarettes.The weight control system main stream packets of cigarette machine is containing weight control system based on Nuclear receptor co repressor with based on microwave technology weight control system two types, in addition to equipment automatically controls, major part tobacco productive corporation, to Medicated cigarette Weight control, only resides within the Artificial Control stage afterwards.
The present invention is by gathering the many factors such as tobacco structure, equipment factor of influence, stable equipment operation, principle and the method for using big data analysis set up model, draw the principal element affecting Cigarette Draw Resistance, and by control system, equipment correlation factor is carried out parameter adjustment, and then reach to control cigarette weight index, meet cigarette process production standard, and then support the requirement of production process technology control wisdom.
Summary of the invention
In order to solve above-mentioned technical problem, the invention provides a kind of Cigarette weight automatic control system, this system is formed and a set of comprises collections, the complete closed loop system of control, really realizes the Based Intelligent Control of Cigarette weight.
In order to realize above-mentioned purpose, present invention employs following technical scheme:
A kind of Cigarette weight automatic control system, this system is by MC2Cigarette physical detection instrument, cigarette weight index collection device, cigarette machine electric-control system, correlation factor harvester, application server, real time history/relational database, data analytics server, execute-in-place terminal, correlation factor control server and EPA composition, and real time history/relational database is made up of real time historical database and relational database；
Described MC2Cigarette physical detection instrument is connected with cigarette weight index collection device by Ethernet, according to data-interface interaction protocol, obtains the detected value of cigarette cigarette weight index in real time；
Described cigarette machine electric-control system and correlation factor harvester access industrial Ethernet, correlation factor includes the long-term deviation of cigarette weight short-term deviation, cigarette, tobacco structure such as moisture in cut tobacco value, tobacco fill value, tobacco shred whole cut rate and tobacco shred filament broken rate, by the data communication protocol externally provided that Medicated cigarette is automatically controlled, by obtaining the instantaneous value of equipment correlation factor in real time；
Described application server, for communicating with Cigarette weight indicator harvester and correlation factor harvester, the physical examination value that Cigarette Weight acquisition device obtains is saved in relational database by application server, by obtain in correlation factor harvester to real time data initial data and changing value be directly stored in real time historical database；
Described relational database server, for storing Medicated cigarette cigarette weight craft quality standard, the upper lower control limit of Cigarette Weight control figure and the statistical data of big data analysis；
Described real time historical database, for storing initial data and the changing value of the correlation factor of collection, data temporally stab storage, and the live data values of correlation factor stores, it is to avoid the error of omission of data and incorrect posting, it is achieved the reproduction of production process；
Described data analytics server, carries out Detection of Stability for cigarette weight thing is surveyed index and sentences different；First the Cigarette Weight Control standard producing cigarette brand is obtained, the cigarette weight instantaneous value collected is analyzed with standard, the trend computation model based on big number set up is utilized to judge whether cigarette weight exceedes control critical field, simultaneously by calculating whether prediction cigarette weight index has the tendency to bad trend development；If cigarette weight index exists and exceedes span of control or there is the tendency of oriented bad trend development, the analysis model that system is set up automatically is traced the factor relevant to cigarette weight and is included the long-term deviation of cigarette weight short-term deviation, cigarette, tobacco structure such as moisture in cut tobacco value, tobacco fill value, tobacco shred whole cut rate, tobacco shred filament broken rate；Utilize the Data Analysis Model set up, whether the data analyzing these correlation factors further morph, if morphing, then the correlation factor controller described in utilization is directly adjusted by control standard the factor-related parameter setting value of equipment, thus ensures that production meets and control requirement；
Described execute-in-place terminal, issues data analytics server determination of stability result, Indexes Abnormality judged result, the analysis result of influence factor and the trend prediction analysis of cigarette weight to Cigarette weight indicator for instant；The cigarette weight technique of equipment is paid close attention to and is adjusted by Instructing manufacture personnel, to ensure that the product produced meets the Process Quality Control standard of enterprise；
Described correlation factor controls server, for the result analyzed according to data analytics server, communication is carried out by correlation factor harvester and Medicated cigarette electric-control system, the relevant parameter that automatic adjustment equipment runs, reduces machine operations personnel and the most rule of thumb carries out the setting of parameter.
Second purpose of the present invention is to provide the autocontrol method of above-mentioned system, and the method comprises the following steps:
1) cigarette weight index collection device
Instruction is sent to MC2 cigarette physical detection instrument, gather the physical detection value of Cigarette weight, and transfer data to described application server, application server receives data and calculates sample average and standard value by the sample of inspection, and store described real time history/relational database, the cigarette machine electric-control system described in correlation factor harvester Real-time Collection described in Tong Shi, and store data into described real time history/relational database by application server；
2) the cigarette weight thing measured value, correlation factor instantaneous value and the cigarette weight that preserve during data analytics server extracts described real time history/relational database are sentenced surely, are sentenced different standard, carry out the data cleansing of big data, Data Integration, Modeling analysis and result is fed back to described correlation factor control server, and carrying out visual presentation in described execute-in-place terminal；
3) correlation factor controls the analysis result that server is obtained by described data analytics server, correlation factor harvester described in utilization and cigarette machine electric-control system carry out data communication, the factor-related parameter of automatic adjustment equipment, it is ensured that the cigarette product quality of production reaches the requirement of technological standards.
Having the beneficial effects that of patent of the present invention: by the harvester of Cigarette weight and correlation factor harvester real-time data collection cigarette weight and correlation factor instantaneous value, according to enterprise's craft quality standard control standard to Cigarette weight, cigarette weight index is sentenced surely, sentence different, and set up big Data Analysis Model by a large amount of correlation factors and find the abnormal real causes of cigarette weight, thus system automatic adjustment equipment related process parameters.Formed a set of comprise collection, control complete closed loop system, really realize the Based Intelligent Control of Cigarette weight.
Accompanying drawing explanation
Fig. 1 is the principle schematic of patent of the present invention a kind of Cigarette weight control method.
Detailed description of the invention
A kind of Cigarette weight automatic control system as shown in Figure 1, this system is by MC2Cigarette physical detection instrument 1, cigarette weight index collection device 2, cigarette machine electric-control system 3, correlation factor harvester 4, application server 5, real time history/relational database 6, data analytics server 7, execute-in-place terminal 8, correlation factor control server 9 and EPA composition, and real time history/relational database 6 is made up of real time historical database and relational database；
Described MC2 cigarette physical detection instrument 1 is connected with cigarette weight index collection device 2 by Ethernet, according to data-interface interaction protocol, obtains the detected value of cigarette cigarette weight index in real time；
Described cigarette machine electric-control system 3 and correlation factor harvester 4 access industrial Ethernet, correlation factor includes the long-term deviation of cigarette weight short-term deviation, cigarette, tobacco structure such as moisture in cut tobacco value, tobacco fill value, tobacco shred whole cut rate and tobacco shred filament broken rate, by the data communication protocol externally provided that Medicated cigarette is automatically controlled, by obtaining the instantaneous value of equipment correlation factor in real time；
Described application server 5, for communicating with Cigarette weight indicator harvester 2 and correlation factor harvester 4, the physical examination value that Cigarette Weight acquisition device obtains is saved in relational database by application server 5, by obtain in correlation factor harvester 4 to real time data initial data and changing value be directly stored in real time historical database；
Described relational database server, for storing Medicated cigarette cigarette weight craft quality standard, the upper lower control limit of Cigarette Weight control figure and the statistical data of big data analysis；
Described real time historical database, for storing initial data and the changing value of the correlation factor of collection, data temporally stab storage, and the live data values of correlation factor stores, it is to avoid the error of omission of data and incorrect posting, it is achieved the reproduction of production process；
Described data analytics server 7, carries out Detection of Stability for cigarette weight thing is surveyed index and sentences different；First the Cigarette Weight Control standard producing cigarette brand is obtained, the cigarette weight instantaneous value collected is analyzed with standard, the trend computation model based on big number set up is utilized to judge whether cigarette weight exceedes control critical field, simultaneously by calculating whether prediction cigarette weight index has the tendency to bad trend development；If cigarette weight index exists and exceedes span of control or there is the tendency of oriented bad trend development, the analysis model that system is set up automatically is traced the factor relevant to cigarette weight and is included the long-term deviation of cigarette weight short-term deviation, cigarette, tobacco structure such as moisture in cut tobacco value, tobacco fill value, tobacco shred whole cut rate, tobacco shred filament broken rate；Utilize the Data Analysis Model set up, whether the data analyzing these correlation factors further morph, if morphing, then the correlation factor controller described in utilization is directly adjusted by control standard the factor-related parameter setting value of equipment, thus ensures that production meets and control requirement；
Described execute-in-place terminal 8, issues the data analytics server 7 determination of stability result, Indexes Abnormality judged result, the analysis result of influence factor and the trend prediction analysis of cigarette weight to Cigarette weight indicator for instant；The cigarette weight technique of equipment is paid close attention to and is adjusted by Instructing manufacture personnel, to ensure that the product produced meets the Process Quality Control standard of enterprise；
Described correlation factor controls server 9, for the result analyzed according to data analytics server 7, communication is carried out by correlation factor harvester 4 and Medicated cigarette electric-control system, the relevant parameter that automatic adjustment equipment runs, reduces machine operations personnel and the most rule of thumb carries out the setting of parameter.
The autocontrol method of above-mentioned system, the method comprises the following steps:
Described cigarette weight index collection device 2 sends instruction to cigarette physical detection instrument MC2 1, gather the physical detection value of Cigarette weight, and transfer data to described application server 5, application server 5 receives data and calculates sample average and standard value by the sample of inspection, and store described real time history/relational database 6, the cigarette machine electric-control system 3 described in correlation factor harvester 4 Real-time Collection described in Tong Shi, and store data into described real time history/relational database 6 by application server 5.Data analytics server 7 extracts cigarette weight thing measured value, correlation factor instantaneous value and the cigarette weight preserved in described real time history/relational database 6 and sentences surely, sentences different standard, carry out the data cleansing of big data, Data Integration, Modeling analysis and result is fed back to described correlation factor control server 9, and carrying out visual presentation in described execute-in-place terminal 8.Correlation factor controls the analysis result that server 9 is obtained by described data analytics server 7, correlation factor harvester 4 described in utilization carries out data communication with cigarette machine electric-control system, the factor-related parameter of automatic adjustment equipment, it is ensured that the cigarette product quality of production reaches the requirement of technological standards.
Claims (2)
1. a Cigarette weight automatic control system, it is characterised in that this system is by MC2Cigarette physical detection instrument (1), cigarette weight index collection device (2), cigarette machine electric-control system (3), correlation factor harvester (4), application server (5), real time history/relational database (6), data analytics server (7), execute-in-place terminal (8), correlation factor control server (9) and EPA composition, and real time history/relational database (6) is made up of real time historical database and relational database；
Described MC2Cigarette physical detection instrument (1) is connected with cigarette weight index collection device (2) by Ethernet, according to data-interface interaction protocol, obtains the detected value of cigarette cigarette weight index in real time；
Described cigarette machine electric-control system (3) and correlation factor harvester (4) access industrial Ethernet, correlation factor includes the long-term deviation of cigarette weight short-term deviation, cigarette, tobacco structure such as moisture in cut tobacco value, tobacco fill value, tobacco shred whole cut rate and tobacco shred filament broken rate, by the data communication protocol externally provided that Medicated cigarette is automatically controlled, by obtaining the instantaneous value of equipment correlation factor in real time；
Described application server (5), for communicating with Cigarette weight indicator harvester (2) and correlation factor harvester (4), the physical examination value that Cigarette Weight acquisition device obtains is saved in relational database by application server (5), by obtain in correlation factor harvester (4) to real time data initial data and changing value be directly stored in real time historical database；
Described relational database server, for storing Medicated cigarette cigarette weight craft quality standard, the upper lower control limit of Cigarette Weight control figure and the statistical data of big data analysis；
Described real time historical database, for storing initial data and the changing value of the correlation factor of collection, data temporally stab storage, and the live data values of correlation factor stores, it is to avoid the error of omission of data and incorrect posting, it is achieved the reproduction of production process；
Described data analytics server (7), carries out Detection of Stability for cigarette weight thing is surveyed index and sentences different；First the Cigarette Weight Control standard producing cigarette brand is obtained, the cigarette weight instantaneous value collected is analyzed with standard, the trend computation model based on big number set up is utilized to judge whether cigarette weight exceedes control critical field, simultaneously by calculating whether prediction cigarette weight index has the tendency to bad trend development；If cigarette weight index exists and exceedes span of control or there is the tendency of oriented bad trend development, the analysis model that system is set up automatically is traced the factor relevant to cigarette weight and is included the long-term deviation of cigarette weight short-term deviation, cigarette, tobacco structure such as moisture in cut tobacco value, tobacco fill value, tobacco shred whole cut rate, tobacco shred filament broken rate；Utilize the Data Analysis Model set up, whether the data analyzing these correlation factors further morph, if morphing, then the correlation factor controller described in utilization is directly adjusted by control standard the factor-related parameter setting value of equipment, thus ensures that production meets and control requirement；
Described execute-in-place terminal (8), issues the data analytics server (7) determination of stability result, Indexes Abnormality judged result, the analysis result of influence factor and the trend prediction analysis of cigarette weight to Cigarette weight indicator for immediately；The cigarette weight technique of equipment is paid close attention to and is adjusted by Instructing manufacture personnel, to ensure that the product produced meets the Process Quality Control standard of enterprise；
Described correlation factor controls server (9), for the result analyzed according to data analytics server (7), communication is carried out by correlation factor harvester (4) and Medicated cigarette electric-control system, the relevant parameter that automatic adjustment equipment runs, reduces machine operations personnel and the most rule of thumb carries out the setting of parameter.
2. the autocontrol method of the system described in claim 1, it is characterised in that the method comprises the following steps:
1) cigarette weight index collection device (2)
To MC2Cigarette physical detection instrument (1) sends instruction, gather the physical detection value of Cigarette weight, and transfer data to described application server (5), application server (5) receives data and calculates sample average and standard value by the sample of inspection, and store described real time history/relational database (6), the cigarette machine electric-control system (3) described in correlation factor harvester (4) Real-time Collection described in Tong Shi, and store data into described real time history/relational database (6) by application server (5)；
2) the cigarette weight thing measured value, correlation factor instantaneous value and the cigarette weight that preserve during data analytics server (7) extracts described real time history/relational database (6) are sentenced surely, are sentenced different standard, carry out the data cleansing of big data, Data Integration, Modeling analysis and result is fed back to described correlation factor control server (9), and carrying out visual presentation in described execute-in-place terminal (8)；
3) correlation factor controls the analysis result that server (9) is obtained by described data analytics server (7), correlation factor harvester (4) described in utilization and cigarette machine electric-control system carry out data communication, the factor-related parameter of automatic adjustment equipment, it is ensured that the cigarette product quality of production reaches the requirement of technological standards.
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| CN201610221103.XA CN105843190B (en) | 2016-04-08 | 2016-04-08 | A kind of cigarette weight automatic control system and its control method |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110335369A (en) * | 2019-05-29 | 2019-10-15 | 浙江陀曼云计算有限公司 | Detect the control method and device of instrument |
| CN110850718A (en) * | 2019-11-22 | 2020-02-28 | 无锡多纬智控科技有限公司 | Small data control system |
| CN112884212A (en) * | 2021-02-02 | 2021-06-01 | 陕西中烟工业有限责任公司 | Cigarette single gram weight deviation analysis and prediction method |
| CN113115978A (en) * | 2021-04-16 | 2021-07-16 | 陕西中烟工业有限责任公司 | Process method for reducing single gram weight deviation of cigarettes |
| CN113693272A (en) * | 2021-08-31 | 2021-11-26 | 河南中烟工业有限责任公司 | Cigarette weight control method |
| CN114052287A (en) * | 2021-11-19 | 2022-02-18 | 红云红河烟草(集团)有限责任公司 | Method and system for supervising cigarette weight of cigarette production line |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN101488024A (en) * | 2009-01-23 | 2009-07-22 | 秦皇岛烟草机械有限责任公司 | On-line quality evaluation and real-time intelligent control method for tobacco process parameter |
| DE102011013661A1 (en) * | 2011-03-08 | 2012-09-13 | Hauni Maschinenbau Ag | Control device and control method for a machine for manufacturing rod-shaped articles of the tobacco processing industry |
| EP2821865A1 (en) * | 2013-07-01 | 2015-01-07 | International Tobacco Machinery Poland Sp. z o.o. | Method and system for establishing a data set for identification of parts, modules and/or activities for conversion of flexible production system |
| CN103336521A (en) * | 2013-07-24 | 2013-10-02 | 浙江中烟工业有限责任公司 | Technical quality parameter tracking system of PROTOS cigarette making machine |
| CN203828059U (en) * | 2014-03-12 | 2014-09-17 | 陕西国际商贸学院 | Cigarette weight control device based on DSP (Digital Signal Processor) microprocessor and microwave detection |
| CN105105326B (en) * | 2015-07-28 | 2017-03-08 | 郑州长河电子工程有限公司 | Based on IPC cigarette making machine Weight control and quality testing integrated apparatus and method |
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2016
- 2016-04-08 CN CN201610221103.XA patent/CN105843190B/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110335369A (en) * | 2019-05-29 | 2019-10-15 | 浙江陀曼云计算有限公司 | Detect the control method and device of instrument |
| CN110850718A (en) * | 2019-11-22 | 2020-02-28 | 无锡多纬智控科技有限公司 | Small data control system |
| CN112884212A (en) * | 2021-02-02 | 2021-06-01 | 陕西中烟工业有限责任公司 | Cigarette single gram weight deviation analysis and prediction method |
| CN113115978A (en) * | 2021-04-16 | 2021-07-16 | 陕西中烟工业有限责任公司 | Process method for reducing single gram weight deviation of cigarettes |
| CN113693272A (en) * | 2021-08-31 | 2021-11-26 | 河南中烟工业有限责任公司 | Cigarette weight control method |
| CN114052287A (en) * | 2021-11-19 | 2022-02-18 | 红云红河烟草(集团)有限责任公司 | Method and system for supervising cigarette weight of cigarette production line |
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| CN105843190B (en) | 2018-08-10 |
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