CN114052287A - Method and system for supervising cigarette weight of cigarette production line - Google Patents
Method and system for supervising cigarette weight of cigarette production line Download PDFInfo
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- CN114052287A CN114052287A CN202111373540.0A CN202111373540A CN114052287A CN 114052287 A CN114052287 A CN 114052287A CN 202111373540 A CN202111373540 A CN 202111373540A CN 114052287 A CN114052287 A CN 114052287A
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- 235000019504 cigarettes Nutrition 0.000 title claims abstract description 61
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 42
- 238000000034 method Methods 0.000 title claims abstract description 22
- 238000004891 communication Methods 0.000 claims abstract description 32
- 238000012544 monitoring process Methods 0.000 claims description 18
- 238000005259 measurement Methods 0.000 claims description 9
- 238000012360 testing method Methods 0.000 claims description 8
- 238000013480 data collection Methods 0.000 claims description 6
- 238000012216 screening Methods 0.000 claims description 6
- 230000008859 change Effects 0.000 claims description 3
- 230000006399 behavior Effects 0.000 abstract description 7
- 238000003908 quality control method Methods 0.000 abstract description 3
- 241000208125 Nicotiana Species 0.000 abstract description 2
- 235000002637 Nicotiana tabacum Nutrition 0.000 abstract description 2
- 230000006872 improvement Effects 0.000 abstract description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000012790 confirmation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
- 238000004260 weight control Methods 0.000 description 1
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24C—MACHINES FOR MAKING CIGARS OR CIGARETTES
- A24C5/00—Making cigarettes; Making tipping materials for, or attaching filters or mouthpieces to, cigars or cigarettes
- A24C5/32—Separating, ordering, counting or examining cigarettes; Regulating the feeding of tobacco according to rod or cigarette condition
- A24C5/34—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes
- A24C5/3424—Examining cigarettes or the rod, e.g. for regulating the feeding of tobacco; Removing defective cigarettes by weighing
Abstract
The invention relates to a method for supervising cigarette weight in a cigarette production line and a supervising system, wherein the supervising method comprises a control method of a supervising end program and a control method of an execution end program, and the supervising system comprises an industrial computer at an execution end, an electronic balance with a communication function, a camera with a communication function, a data communication line, a supervising end computer and a network cable. According to the technical scheme, cigarette weight data can be collected at different time periods, quality control behaviors of production personnel are supervised, comprehensive data are counted, real-time early warning is achieved, the product is guaranteed to be output with the best weight index at the whole time period, and further improvement of product quality and control of tobacco shred cost of enterprises are facilitated.
Description
Technical Field
The invention belongs to the technical field of cigarette production control, and particularly relates to a method and a system for supervising cigarette weight in a cigarette production line.
Background
In the production process of the cigarette production line, the cigarette weight has fluctuation, cigarettes with different weights have certain influence on quality indexes such as appearance, suction resistance and hardness of products and production cost, the optimal weight index is kept, and the improvement of the comprehensive quality level of the cigarettes and the effective control of the production cost are facilitated. Although the device has the capability of removing cigarettes with the weight exceeding the limit, the best weight index cannot be judged, and the best weight control index issued by an enterprise cannot be maintained all the time.
Disclosure of Invention
The invention aims to provide a cigarette weight supervision method and a cigarette weight supervision system for a cigarette production line, and solves the problems that in the existing cigarette production line, the quality control action of the process cannot be effectively managed and controlled, the weight data cannot be counted in different time periods, the illegal weight automatic early warning function is not realized, and the product cannot be guaranteed to be produced at the optimal weight index in the whole time period in real time.
In order to achieve the above purpose, the present application provides the following technical solutions:
a method for supervising cigarette weight in a cigarette production line comprises the following steps:
s1, running a supervisory terminal program, reading configuration data stored in a database, and determining the optimal supervised weight range;
s2, when the data collection interval time is reached, identifying whether the on-line execution end program is on-line, if so, sending a weight data request to the execution end program, and simultaneously adding a data record in the database;
s3, the execution end program starts the data acquisition module after receiving the weight data request sent by the monitoring end program;
s4, when the data acquisition module acquires the weight data, starting the data submission module, submitting the data to the database at the monitoring end, and writing the submitted data into the data record of the step S2;
and S5, when the database screening module monitors that the data records change, the database screening module takes out the weight data in the records, compares the standards of the weight data of the corresponding brands in the configuration data according to the production brands in the records, judges, and immediately sends a weight data request again to the executive program end aiming at the unit number in the data records when sending an alarm if the weight data is not in the standard range until the weight data in the new data records are in the standard range.
Further, before the operation of the supervisory terminal program in step S1, the method further includes configuring data for the database, including brand settings and supervisory settings, where the brand settings include brand names and single cigarette optimal weights, the supervisory settings include supervisory time and measurement requirements, where the supervisory time is used to determine data collection interval time, and the measurement requirements are used to determine single cigarette measurement counts.
Further, in step S2, the data record includes the request sending time, the unit number, the production brand, the weight data, the data receiving time, and the quality behavior video storage path, and the request sending time and the unit number data content are immediately written in the record, and the remaining data items wait for the execution-end program to write in the database.
Further, the execution end program comprises unit setting, camera setting, data acquisition and data submission; the unit setting comprises setting a unit number and a production brand; the camera shooting equipment comprises a camera shooting selection device and a video file cache path recording device.
Further, step S3 determines whether to start the image capture function at the same time as the data acquisition module is started.
Further, when the camera shooting function is started, the data acquisition module is started and simultaneously the cigarette weight test behavior is shot in step S3.
Further, in step S4, after the data acquisition module acquires the weight data, the execution program immediately saves the video file, the video file is automatically named, the name includes the unit number and the system time, and the camera function is turned off.
Further, after the data submission module of step S4 is started, the video file in the video cache path is immediately uploaded, and the group number, the production brand, the weight data, the system time, and the video upload path are synchronously submitted to the database at the monitoring end, and when the database is written, the database data record to be written is determined according to the information and the group number in the time variable sent by the storage monitoring end program request.
A cigarette weight supervision system of a cigarette production line comprises a supervision end computer, an industrial computer of an execution end and an electronic balance with a communication function;
the industrial computer of the execution end is connected with the computer of the supervision end by a network cable, the industrial computer of the execution end is provided with an execution end program, and the supervision end computer is provided with a supervision end program;
and the industrial computer of the execution end is connected with the electronic balance with the communication function through a data communication line.
And the camera with the communication function is connected with the industrial computer of the execution end through a data communication line.
The invention has the beneficial effects that:
the cigarette weight supervision method and the cigarette weight supervision system adopted by the technical scheme can collect cigarette weight data in different time periods, supervise quality control behaviors of production personnel, count comprehensive data, perform real-time early warning, ensure that products are produced with the optimal weight indexes all the time, and are beneficial to enterprises to further improve product quality and control tobacco shred cost.
Drawings
FIG. 1 is a schematic view of a cigarette weight monitoring system according to the present invention;
FIG. 2 is a flow chart of supervisory side program execution;
FIG. 3 is a flow chart of execution of an execute-side program.
Description of the reference numerals
1-monitoring end industrial computer, 2-network cable, 3-execution end industrial computer, 4-data communication line, 5-camera with communication function, 6-data communication line, 7-electronic balance with communication function, 8-data communication line, 9-camera with communication function, 10-data communication line, 11-electronic balance with communication function, 12-execution end industrial computer and 13-network cable.
Detailed Description
The technical solutions of the present invention are described in detail below by examples, and the following examples are only exemplary and can be used only for explaining and explaining the technical solutions of the present invention, but not construed as limiting the technical solutions of the present invention.
The cigarette weight monitoring system effectively controls cost by monitoring quality behaviors, counting weight data, carrying out illegal weight early warning and monitoring the weight in the production process.
As shown in figure 1, the application provides a cigarette weight supervision system for a cigarette production line, which comprises industrial computers (3, 12) at an execution end, electronic balances (7, 11) with communication functions, cameras (5, 9) with communication functions, data communication lines (4, 6, 8, 10), an industrial computer 1 at a supervision end and network cables (2, 13).
The industrial computer of the execution end is connected with the computer of the supervision end by a network cable, the industrial computer of the execution end is provided with an execution end program, and the supervision end computer is provided with a supervision end program. And the industrial computer at the execution end is respectively connected with the electronic balance with the communication function and the camera with the communication function through data communication lines. And the electronic balance with the communication function and the camera with the communication function are installed and connected with a power supply according to the specification requirements of the adopted equipment.
As shown in fig. 2 and 3, the present application provides a method for supervising cigarette weight in a cigarette production line, comprising the following steps:
and the supervisory-end program configuration database function can be used for storing program configuration data and production process data. The supervision terminal program has a brand setting function, a supervision setting function and a data screening function. The brand setting function can set cigarette brand data and comprises brand names and the optimal weight of a single cigarette. The supervision setting function can set supervision time (unit is minute) and measurement requirements (unit is count), wherein the supervision time is used for determining data collection interval time, the measurement requirements are used for determining the single measurement count of the cigarettes, and when the click setting is stored, the supervision terminal program can calculate the test weight data standard of each brand according to the test requirements and store the test weight data standard into the database configuration data.
After the monitoring end program runs, firstly reading configuration data, determining an optimal weight range, identifying whether all online execution end programs are online after data collection interval time, if so, requesting weight data from the execution end programs, simultaneously adding a data record in a database, wherein the data record comprises request sending time, a unit number, a production brand, weight data, data receiving time and a quality behavior video storage path, immediately writing the request sending time and the unit number data content in the record, and waiting for the execution end programs to write in the database for other data items.
The execution end program has the functions of set setting and camera shooting setting and a data acquisition and data submission module. The unit setting function can set a unit number and a production brand, after clicking and storing, setting data are stored in a unit setting configuration file, and after clicking and confirming, an execution end program enters a background to run. And the shooting setting function comprises whether a shooting selection box is opened or not, recording a video file cache path text box, and after the click function is kept, setting data are stored in a shooting configuration file. The data acquisition module can establish communication with the electronic balance with the communication function, and reads data from the electronic balance. And the data submitting module can submit the weight data read by the data acquisition function and the video file recorded by the camera to a computer at a monitoring end.
The execution end program is started along with the computer system, after the execution end program is started, a unit setting function page is firstly displayed, data in a unit setting configuration file is read, after a crew member confirms that a brand is correct, a confirmation button is clicked, and the program enters a background to run.
After receiving a data request from a monitoring terminal program, an execution program pops up a request data button and test requirement information containing monitoring terminal request sending time content on a desktop, after the button is triggered, temporary variables recording monitoring terminal request sending time to the program are immediately executed, a camera configuration file is synchronously read, whether a camera is started or not is determined, if the camera function is started, cigarette weight test behaviors are shot, a data acquisition module is synchronously started, after the data acquisition module acquires weight data, the execution terminal program immediately stores a video file, the video file is automatically named, the name comprises a unit number and system time, the camera function is simultaneously closed, and a data submission module is started.
And the data submitting module immediately uploads the video file in the video cache path after being started, synchronously submits the unit number, the production brand, the weight data, the system time and the video uploading path to a database at the monitoring end, and determines the database data record to be written according to the information and the unit number in the time variable sent out by the storage monitoring end program when the database is written. And after the data is successfully submitted, the execution end program deletes the locally cached video file and enters a background to run.
The data screening function can monitor the change of database production data, when a new record is generated, the function can take out weight data in the record, compare and configure a test weight data standard of a corresponding brand in data according to a production brand in the record, when the weight is not in a range of standard allowable floating, alarm information is sent, a request for sending the weight data again aiming at a unit number in the data record is immediately sent to an execution end program, and if the weight data detected again is not in the standard range, the repeated operation can be carried out for many times until the weight data in the new record is in the standard floating range.
The above description is only an example of the present application, and the common general knowledge of the known specific structures and characteristics in the schemes is not described herein too much. It will be evident to those skilled in the art that the present application is not limited to the details of the foregoing illustrative embodiments, and that the present application may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the specification shall not be construed as limiting the claim concerned.
Claims (10)
1. A method for supervising cigarette weight in a cigarette production line is characterized by comprising the following steps:
s1, running a supervisory terminal program, reading configuration data stored in a database, and determining the optimal supervised weight range;
s2, when the data collection interval time is reached, identifying whether the on-line execution end program is on-line, if so, sending a weight data request to the execution end program, and simultaneously adding a data record in the database;
s3, the execution end program starts the data acquisition module after receiving the weight data request sent by the monitoring end program;
s4, when the data acquisition module acquires the weight data, starting the data submission module, submitting the data to the database at the monitoring end, and writing the submitted data into the data record of the step S2;
and S5, when the database screening module monitors that the data records change, the database screening module takes out the weight data in the records, compares the standards of the weight data of the corresponding brands in the configuration data according to the production brands in the records, judges, and immediately sends a weight data request again to the executive program end aiming at the unit number in the data records when sending an alarm if the weight data is not in the standard range until the weight data in the new data records are in the standard range.
2. The method for cigarette weight supervision in cigarette production line according to claim 1, wherein before the operation of the supervision end program in step S1, the method further comprises configuring data for the database, including brand settings and supervision settings, wherein the brand settings include brand names and single best weights, and the supervision settings include supervision time and measurement requirements, wherein the supervision time is used for determining the data collection interval time, and the measurement requirements are used for determining the single measurement counts of the cigarettes.
3. The method for supervising cigarette weight in cigarette production line according to claim 1, wherein in step S2, the data record includes request sending time, machine group number, production brand, weight data, data receiving time, quality behavior video storage path, and the request sending time and machine group number data content are written in the record immediately, and the rest data items wait for the execution end program to write in the database.
4. The method for supervising the cigarette weight of the cigarette production line according to claim 1, wherein the execution end program comprises unit setting, camera setting, data acquisition and data submission; the unit setting comprises setting a unit number and a production brand; the camera shooting equipment comprises a camera shooting selection device and a video file cache path recording device.
5. The method for supervising the cigarette weight in the cigarette production line according to claim 4, wherein the step S3 is performed while the data acquisition module is started to determine whether to start the camera function.
6. The method for supervising the cigarette weight in the cigarette production line according to claim 5, wherein in the step S3, when the camera function is started, the data acquisition module is started and the cigarette weight test behavior is shot at the same time.
7. The method for supervising the cigarette weight in the cigarette production line according to claim 6, wherein in step S4, after the data acquisition module acquires the weight data, the execution end program immediately stores the video file, the video file is automatically named, the name includes the unit number and the system time, and the camera shooting function is turned off.
8. The method for supervising cigarette weight in cigarette production line according to claim 7, wherein after the data submitting module of step S4 is started, the video file in the video cache path is uploaded immediately, and the machine group number, production brand, weight data, system time and video uploading path are submitted to the supervising end database synchronously, and when the database is written, the database data record to be written is determined according to the information in the time variable and the machine group number sent out by the request of the storage supervising end program.
9. A cigarette weight supervision system of a cigarette production line is characterized by comprising a supervision end computer, an industrial computer of an execution end and an electronic balance with a communication function;
the industrial computer of the execution end is connected with the computer of the supervision end by a network cable, the industrial computer of the execution end is provided with an execution end program, and the supervision end computer is provided with a supervision end program;
and the industrial computer of the execution end is connected with the electronic balance with the communication function through a data communication line.
10. The cigarette weight supervision system of the cigarette production line according to claim 9, further comprising a camera with a communication function, wherein the camera with the communication function is connected with an industrial computer of the execution end through a data communication line.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111373540.0A CN114052287A (en) | 2021-11-19 | 2021-11-19 | Method and system for supervising cigarette weight of cigarette production line |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111373540.0A CN114052287A (en) | 2021-11-19 | 2021-11-19 | Method and system for supervising cigarette weight of cigarette production line |
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| CN114052287A true CN114052287A (en) | 2022-02-18 |
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| CN202111373540.0A Pending CN114052287A (en) | 2021-11-19 | 2021-11-19 | Method and system for supervising cigarette weight of cigarette production line |
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2021
- 2021-11-19 CN CN202111373540.0A patent/CN114052287A/en active Pending
Patent Citations (8)
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| DE102006017106A1 (en) * | 2006-04-10 | 2007-10-11 | Focke & Co.(Gmbh & Co. Kg) | Process for the production and / or packaging of cigarettes in a production and / or packaging plant |
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