CN105835516B - The production line of welding backing group - Google Patents
The production line of welding backing group Download PDFInfo
- Publication number
- CN105835516B CN105835516B CN201610347530.2A CN201610347530A CN105835516B CN 105835516 B CN105835516 B CN 105835516B CN 201610347530 A CN201610347530 A CN 201610347530A CN 105835516 B CN105835516 B CN 105835516B
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- Prior art keywords
- welding backing
- substrate layer
- conveyer belt
- belt
- welding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B39/00—Layout of apparatus or plants, e.g. modular laminating systems
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B41/00—Arrangements for controlling or monitoring lamination processes; Safety arrangements
- B32B41/02—Safety arrangements
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Abstract
A kind of production line of welding backing group, it is related to the manufacturing technology field of welding backing group, the streamline includes conveyer belt, and the welding backing piece of accumulation is sorted and transported to corresponding conveyer belt by conveying direction the feeding collator, gesture recognition device, substrate layer sticker, die-cutting apparatus and the center line drawing apparatus that are sequentially arranged along conveyer belt, feeding collator one by one；The placing attitude of welding backing piece by the sequence of feeding collator is identified gesture recognition device, picks out the welding backing piece with specific placing attitude；Multiple welding backing groups that substrate layer sticker picks out gesture recognition device are sequentially arranged into liner strip, and substrate layer is pasted in liner strip；Die-cutting apparatus is chamfer to the angle for being pasted with the substrate layer of liner strip；Center line drawing apparatus by the liner strip of die-cutting apparatus to drawing center line.The present invention realizes the automated production of welding backing group, and production efficiency is high, good product quality.
Description
Technical field
The present invention relates to the manufacturing technology field of welding backing group, in particular to a kind of production of welding backing group
Streamline.
Background technology
In the manufacture of the various large-scale steel structures such as ship, pressure vessel, bridge and equipment, it is often necessary to carry out steel plate
Butt welding, initial stage carries out butt welding using the two-sided Welding of bevel to steel plate more, first to by the joint of steel plate
After simultaneously welding, then remove back of weld welding slag and polish, then the back side at butt welding, this technique waste time and energy again, special
It is not that cleaning back side welding slag difficulty is very big, cleaning totally can also not influence weldquality.In order to avoid lacking for bevel welding by both sides
Fall into, it is more at present that butt welding is carried out to steel plate using single-sided welding technique, but high-temperature electric arc during weld job can filler wire
High temperature solution is formed with workpiece, high temperature solution drippage is abnormally dangerous, and ceramic welding backing is a kind of for preventing high temperature solution
The gasket material flowed down by weld seam, substantially increase welding quality and speed of welding, the welding backing group that welding backing is formed
It is widely applied in the art.
Fig. 1 is the structural representation of welding backing group, and shown in Figure 1, the welding backing group 010 includes substrate layer 011
With the liner strip 013 being sequentially arranged by about 20 square welding backing pieces 012 according to same posture, liner strip 013
In on substrate layer 011.Wherein, welding backing piece be by punching press sintering sizing after special-shaped block structure, under normal circumstances its
In the presence of eight kinds of different placing attitudes.
The method of welding backing group is manufactured currently with welding backing piece is：First, using hand picking mode, mixed and disorderly
A number of welding backing piece is picked out in the welding backing piece being packed together without chapter, make they according to same posture sequentially
Sequence, form liner strip；Secondly, substrate layer covering is pasted in liner strip using manual type；Afterwards, manual type is taken
The angle of substrate layer is chamfer, in order to using when substrate layer be torn；Finally, with single ink-jet printer in liner strip
It is upper to draw a clearly center line, in order to using when welding backing group alignd with weld seam.
Therefore, each processing step of currently manufactured welding backing group is nearly all that production efficiency is very low by being accomplished manually；
And each production link easily malfunctions, lead to not the quality for ensureing welding backing group.
The content of the invention
It is an object of the invention to provide a kind of production line of welding backing group, it realizes the automatic of welding backing group
Metaplasia is produced, and production efficiency is high, good product quality.
What embodiments of the invention were realized in：
A kind of production line of welding backing group, it includes conveyer belt, and is sequentially arranged along the conveying direction of conveyer belt
Feeding collator, gesture recognition device, substrate layer sticker, die-cutting apparatus and the center line drawing apparatus of row,
Wherein, feeding collator, for sorting and transporting to corresponding conveyer belt the welding backing piece of accumulation one by one
On；
Gesture recognition device, for knowing to the placing attitude of the welding backing piece by the sequence of feeding collator
Not, the welding backing piece with specific placing attitude is picked out；
Substrate layer sticker, multiple welding backing groups for gesture recognition device to be picked out are sequentially arranged into pad
Bar, and substrate layer is pasted in liner strip；
Die-cutting apparatus, the angle for the substrate layer to being pasted with liner strip are chamfer；
Center line drawing apparatus, for drawing center line by the liner strip of die-cutting apparatus.
Further, above-mentioned feeding collator includes base, and the oblique belt and retainer being obliquely installed are provided with base
Plate, in a certain angle between retainer plate and oblique belt, for accumulating welding backing piece, the bottom of oblique belt is pressed close on the base of retainer plate
End, oblique belt top is parallel with conveyer belt corresponding to feeding collator, and the feeding direction of oblique belt is by the bottom of oblique belt
Towards the direction on the top of oblique belt, a plurality of backgauge bar perpendicular to the feeding direction of oblique belt is interval with oblique belt.
Further, above-mentioned gesture recognition device includes control system, and the positioning being connected respectively with control system passes
Sensor, video camera and at least two laser heads, wherein,
Control system, trigger laser head and camera operation；
The welding backing piece that alignment sensor sensing is passed through, sends pulse signal to control system, with trigger laser head and
Camera operation；
Laser head, laser beam is sent, irradiate the surface of welding backing piece to be identified, laser trace is formed on surface；
Video camera, the image of laser trace is gathered, and incoming control system carries out putting for analysis identification welding backing piece
Posture.
Further, above-mentioned control system includes the controller and industrial computer being connected with each other, and controller passes with positioning respectively
Sensor, laser head are connected with video camera, and industrial computer is connected with video camera.
Further, above-mentioned gesture recognition device also includes the machinery between laser head and substrate layer sticker
Hand, manipulator are connected with control system, and control system control machinery hand sub-elects the welding backing piece with specific placing attitude.
Further, above-mentioned substrate layer sticker include along conveyer belt conveying direction be sequentially arranged adjustment clamping plate,
Label-sticking mechanism, shut-off mechanism and roller press mechanism, wherein,
Adjustment clamping plate is located at the both sides of conveyer belt, so that the multiple welding backing groups picked out through gesture recognition device are along directly
Line gapless is arranged in liner strip；
Label-sticking mechanism is located at the top of conveyer belt, there is provided adhesive sticker brown paper band, so that adhesive sticker brown paper band is covered in
It is adjusted the upper surface of the liner strip of clamping plate；
Shut-off mechanism is located at the top of conveyer belt, and the adhesive sticker brown paper band of liner strip is pasted with into substrate layer with cutting；
Roller press mechanism is located at the top of conveyer belt, and the substrate layer for being pasted with liner strip of shut-off mechanism is passed through with roll-in.
Further, above-mentioned adhesive sticker brown paper band includes metal foil and the brown paper being pasted together, and is cut on brown paper
Cut the cut channel of 2 center lines parallel to adhesive sticker brown paper band, the brown paper between 2 cut channels for first by tear tape, first
Metal foil is the first bonding strip corresponding to tear tape, and label-sticking mechanism includes：
Fu Biao mechanisms, for pushing down adhesive sticker brown paper band；And
La Biao mechanisms, for tearing the first of adhesive sticker brown paper band by tear tape along the direction opposite with conveying direction, and
The covering of the first bonding strip is set to be bonded on welding backing group bar.
Further, above-mentioned die-cutting apparatus includes support, and is installed on the first cross cutting cylinder of support, the second cross cutting gas
Cylinder and the 3rd cross cutting cylinder, the end of the 3rd cross cutting cylinder are fixed with horizontally disposed pressing plate, and the parallel beneath of pressing plate is provided with support
Plate；The end of first cross cutting cylinder is fixed with the first blade being vertically arranged, and the end of the second cross cutting cylinder is fixed with to be set vertically
The second blade put, the first blade and the second blade are located at the both sides of supporting plate respectively.
Further, above-mentioned center line drawing apparatus includes servomotor, transmission mechanism, two pieces of supports being oppositely arranged
Plate, and be arranged at from the bottom to top between two pieces of supporting plates ink tank, inking wheel, transition wheel, stitch marker, ink tank built with
Ink, inking wheel part are immersed in the ink in ink tank, the outer fringe surface of transition wheel respectively the outer fringe surface with inking wheel, draw
The outer fringe surface contact of line wheel；Servomotor driving inking wheel rotates, and inking wheel drives transition wheel and line by transmission mechanism
Wheel rotates.
Further, above-mentioned center line drawing apparatus also includes the pinch roller directly over stitch marker, the axis of pinch roller
With the axis parallel of stitch marker, the first spacing is left between the outer fringe surface of pinch roller and the outer fringe surface of stitch marker, between first
Thickness away from equal to welding backing group.
The beneficial effect of the embodiment of the present invention is：The embodiment of the present invention includes conveyer belt, and the conveying side along conveyer belt
Dress is drawn to feeding collator, gesture recognition device, substrate layer sticker, die-cutting apparatus and the center line being sequentially arranged
Put, the welding backing piece of accumulation is sorted and transported to corresponding conveyer belt by feeding collator one by one；Gesture recognition device
The placing attitude of welding backing piece by the sequence of feeding collator is identified, picked out with specific placing attitude
Welding backing piece；Multiple welding backing groups that substrate layer sticker picks out gesture recognition device are sequentially arranged into pad
Bar, and substrate layer is pasted in liner strip；Die-cutting apparatus is chamfer to the angle for being pasted with the substrate layer of liner strip；Center line is painted
For device processed to drawing center line by the liner strip of die-cutting apparatus, the embodiment of the present invention realizes the automatic metaplasia of welding backing group
Production, production efficiency is high, good product quality.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below by embodiment it is required use it is attached
Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore be not construed as pair
The restriction of scope, for those of ordinary skill in the art, on the premise of not paying creative work, can also be according to this
A little accompanying drawings obtain other related accompanying drawings.
Fig. 1 is the structural representation of welding backing group；
Fig. 2 is the structural representation of adhesive sticker brown paper band；
Fig. 3 is a kind of structural representation of the production line of welding backing group provided in an embodiment of the present invention；
Fig. 4 is the structural representation of feeding collator in Fig. 3；
Fig. 5 is the structural representation at another visual angle of feeding collator in Fig. 3；
Fig. 6 is the structural representation of gesture recognition device in Fig. 3；
Fig. 7 is the structural representation of substrate layer sticker in Fig. 3；
Fig. 8 is the structural representation of die-cutting apparatus in Fig. 3；
Fig. 9 is the structural representation of center line drawing apparatus in Fig. 3；
Figure 10 is the structural representation at another visual angle of center line drawing apparatus in Fig. 3.
In figure：
010- welding backing groups, 011- substrate layers, 012- welding backing pieces, 013- liner strips；
020- adhesive sticker brown paper bands, 021- cut channels, 022- first are viscous by tear tape, 024- first by tear tape, 023- second
Joint strip；
001- production lines；
100- feeding collators, 110- bases, the oblique belts of 120-, 130- retainer plates, 140- backgauge bars；
200- gesture recognition devices, 210- control systems, 211- industrial computers, 212- controllers, 220- video cameras, 230- swash
Shaven head, 240- alignment sensors；
300- substrate layer stickers, 310- adjustment clamping plates, 320- La Biao mechanisms, 321- label cylinders, 322- labeling plates,
323- rotating bars, 330- Fu Biao mechanisms, the cylinders of 331- first, 332- comfort mark block, 340- shut-off mechanisms, the cylinders of 341- second,
342- blades, 350- roller press mechanisms；
400- die-cutting apparatus, 410- supports, 420- first are die cut cylinder, and 430- second is die cut cylinder, and 440- the 3rd is die cut
Cylinder, 450- pressing plates, 460- supporting plates, the blades of 470- first, the blades of 480- second；
500- center line drawing apparatus；510- servomotors；520- supporting plates；530- ink tanks；540- inking wheels；550-
Transition wheel；560- stitch markers；570- pinch rollers；580- transmission mechanisms；
600- conveyer belts.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In accompanying drawing, the technical scheme in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, rather than whole embodiments.The present invention implementation being generally described and illustrated herein in the accompanying drawings
The component of example can be configured to arrange and design with a variety of.
Therefore, below the detailed description of the embodiments of the invention to providing in the accompanying drawings be not intended to limit it is claimed
The scope of the present invention, but be merely representative of the present invention selected embodiment.It is common based on the embodiment in the present invention, this area
The every other embodiment that technical staff is obtained under the premise of creative work is not made, belong to the model that the present invention protects
Enclose.
It should be noted that：Similar label and letter represents similar terms in following accompanying drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent accompanying drawing in individual accompanying drawing.
In the description of the invention, it is necessary to explanation, the orientation of the instruction such as term " on ", " under ", " vertical ", " level "
Or position relationship be based on orientation shown in the drawings or position relationship, or the invention product using when the orientation usually put
Or position relationship, it is for only for ease of the description present invention and simplifies description, rather than instruction or the device or element that imply meaning
There must be specific orientation, with specific azimuth configuration and operation, therefore be not considered as limiting the invention.In addition,
Term " first ", " second ", " the 3rd " etc. are only used for distinguishing description, and it is not intended that instruction or hint relative importance.
In the description of the invention, it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ",
" installation ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or integratedly be connected
Connect；Can be mechanical connection or electrical connection；Can be joined directly together, can also be indirectly connected by intermediary, can
To be the connection of two element internals.For the ordinary skill in the art, above-mentioned term can be understood with concrete condition
Concrete meaning in the present invention.
Referring to shown in Fig. 1 and Fig. 3, the present embodiment provides a kind of production line 001 of welding backing group 010, and it includes
Conveyer belt 600, and along conveyer belt 600 conveying direction be sequentially arranged feeding collator 100, gesture recognition device 200,
Substrate layer sticker 300, die-cutting apparatus 400 and center line drawing apparatus 500.The overall structure arrangement of production line 001
It is to be determined according to conveyer belt 600, to adapt to different production sites, in the present embodiment, conveyer belt 600 be L-type, so as to entirely give birth to
Production streamline 001 is more compact, is adapted to the small Workplace in place.
Wherein, feeding collator 100, for sorting and transporting to corresponding one by one the welding backing piece 012 of accumulation
On conveyer belt 600.
Referring to shown in Fig. 4 and Fig. 5, feeding collator 100 includes base 110, is provided with what is be obliquely installed on base 110
Oblique belt 120 and retainer plate 130, it is in a certain angle between retainer plate 130 and tiltedly belt 120, for accumulating welding backing piece
012, the bottom of oblique belt 120 is pressed close on the base of retainer plate 130, and the oblique top of belt 120 is corresponding with feeding collator 100 defeated
Send band 600 parallel, the feeding direction of oblique belt 120 be by oblique belt 120 bottom towards the top of oblique belt 120 direction,
The a plurality of backgauge bar 140 perpendicular to the feeding direction of oblique belt 120 is interval with oblique belt 120.
Wherein, gesture recognition device 200, the pendulum for the welding backing piece 012 to being sorted by feeding collator 100
Put posture to be identified, pick out the welding backing piece 012 with specific placing attitude.
Shown in Figure 6, gesture recognition device 200 includes control system 210, and is connected respectively with control system 210
Alignment sensor 240, the laser head 230 of video camera 220 and at least two, control system 210 include be connected with each other controller
212 and industrial computer 211, controller 212 be connected respectively with alignment sensor 240, laser head 230 and video camera 220, industrial computer
211 are connected with video camera 220.
Wherein, control system 210, trigger laser head 230 and video camera 220 works；The sensing of alignment sensor 240 is passed through
Welding backing piece 012, pulse signal is sent to control system 210, is worked with triggering laser head 230 and video camera 220；Laser head
230, laser beam is sent, irradiates the surface of welding backing piece 012 to be identified, laser trace is formed on surface；Video camera 220,
The image of laser trace is gathered, and incoming control system 210 carries out the placing attitude of analysis identification welding backing piece 012.
Further, gesture recognition device 200 also includes between laser head 230 and substrate layer sticker 300
Manipulator, manipulator are connected with control system 210, and the control machinery hand of control system 210 is sub-elected with specific placing attitude
Welding backing piece 012.
Wherein, substrate layer sticker 300, for the multiple welding backing groups 010 for picking out gesture recognition device 200
Liner strip 013 is sequentially arranged into, and substrate layer 011 is pasted in liner strip 013；
In the present embodiment, substrate layer 011 is made up of adhesive sticker brown paper band 020, shown in Figure 2, adhesive sticker ox-hide
Paper includes two layers, and one layer be metal foil (adhered layer), and another layer is brown paper (being torn layer for protect adhered layer), metal foil
It is pasted together with brown paper.When producing welding backing group 010,2 are first cut on brown paper parallel to adhesive sticker ox-hide
Brown paper between 021,2 cut channels 021 of cut channel of the center line of paper tape 020 is corresponded to for first by tear tape 022, first by tear tape 022
Metal foil be the first bonding strip 024, first by the brown paper of the both sides of tear tape 022 is second by tear tape 023, and second by tear tape
Metal foil corresponding to 023 is the second bonding strip.First is torn by tear tape 022, after exposing the first bonding strip 024, by welding backing
Group 010 is sequentially arranged on the first bonding strip 024, and welding backing group 010 is bonded together into weldering using the viscosity of metal foil
Connect pad set 010.When actually using welding backing group 010, it is necessary to tear second by tear tape 023, expose corresponding to second
Bonding strip, welding backing group is then pasted onto for 010 by the abutment joint back side by the viscosity of metal foil.
Referring to shown in Fig. 3 and Fig. 7, substrate layer sticker 300 includes what is be sequentially arranged along the conveying direction of conveyer belt 600
Clamping plate 310, label-sticking mechanism, shut-off mechanism 340 and roller press mechanism 350 are adjusted, wherein,
Adjustment clamping plate 310 is located at the both sides of conveyer belt 600, so that the multiple welding picked out through gesture recognition device 200
Pad set 010 is arranged in liner strip 013 along straight line gapless；Label-sticking mechanism is located at the top of conveyer belt 600, there is provided adhesive sticker ox
Mulberry paper band 020, so that adhesive sticker brown paper band 020 is covered in the upper surface for the liner strip 013 for being adjusted clamping plate 310；Cut-out
Mechanism 340 is located at the top of conveyer belt 600, and the adhesive sticker brown paper band 020 of liner strip 013 is pasted with into substrate layer with cutting
011；Roller press mechanism 350 is located at the top of conveyer belt 600, and the base for being pasted with liner strip 013 of shut-off mechanism 340 is passed through with roll-in
Material layer 011.
Specifically, label-sticking mechanism includes：
Fu Biao mechanisms 330, for pushing down adhesive sticker brown paper band 020；Fu Biao mechanisms 330 include the first cylinder 331, and
Be fixed on the end of the first cylinder 331 comforts mark block 332, and it is parallel positioned at the top of conveyer belt 600 to comfort mark block 332.And
La Biao mechanisms 320, torn for tearing the first of adhesive sticker brown paper band 020 along the direction opposite with conveying direction
Bar 022, and the covering of the first bonding strip 024 is bonded in welding backing group 010.La Biao mechanisms 320 include rotating bar 323,
Label cylinder 321 and the labeling plate 322 being obliquely installed, first is bypassed rotating bar 323, labeling plate 322 by tear tape 022 successively, and twines
It is around on label cylinder 321, the upper surface of welding backing group 010 is pressed close in the lower edge of labeling plate 322, for by adhesive sticker ox-hide
First bonding strip 024 of paper is pressed in welding backing group 010.
Shut-off mechanism 340 includes the second cylinder 341, and is fixed on the blade 342 of the end of the second cylinder 341, blade 342
Above conveyer belt 600, and it is transversely to the conveying direction.
Wherein, die-cutting apparatus 400, the angle for the substrate layer 011 to being pasted with liner strip 013 are chamfer.
Shown in Figure 8, die-cutting apparatus 400 includes support 410, and is installed on the first cross cutting cylinder of support 410
420th, the second cross cutting cylinder 430 and the 3rd is die cut cylinder 440, and the end of the 3rd cross cutting cylinder 440 is fixed with horizontally disposed pressure
Plate 450, the parallel beneath of pressing plate 450 are provided with supporting plate 460；The end of first cross cutting cylinder 420 is fixed with first be vertically arranged
Blade 470, the end of the second cross cutting cylinder 430 are fixed with the second blade 480 being vertically arranged, the first blade 470 and the second knife
Piece 480 is located at the both sides of supporting plate 460 respectively.
Wherein, center line drawing apparatus 500, for drawing center line by the liner strip 013 of die-cutting apparatus 400.
Referring to shown in Fig. 9 and Figure 10, center line drawing apparatus 500 includes 580, two pieces of servomotor 510, transmission mechanism phases
To the supporting plate 520 of setting, and ink tank 530, inking wheel 540, the mistake being arranged at from the bottom to top between two pieces of supporting plates 520
Ferry boat 550, stitch marker 560, ink tank 530 are immersed in the ink in ink tank 530 built with ink, the part of inking wheel 540, mistake
The outer fringe surface with inking wheel 540, the outer fringe surface of stitch marker 560 contact the outer fringe surface of ferry boat 550 respectively；Servomotor
510 driving inking wheels 540 rotate, and inking wheel 540 drives transition wheel 550 and stitch marker 560 to rotate by transmission mechanism 580.
Further, center line drawing apparatus 500 also includes the pinch roller 570 directly over stitch marker 560, pinch roller 570
Axis and stitch marker 560 axis parallel, stayed between the outer fringe surface of pinch roller 570 and the outer fringe surface of stitch marker 560
There is the first spacing, the first spacing is equal to the thickness of welding backing group 010.
The operation principle of production line 001 is：
Welding backing piece 012 stacks the folder between the retainer plate 130 for being positioned over feeding collator 100 and oblique belt 120
At angle, positioned at the welding backing piece 012 of bottom fall into adjacent two backgauge bars 140 of the oblique bottom of belt 120 one by one between it is fixed
Position, the welding backing piece 012 that oblique belt 120 will be located into the oblique bottom of belt 120 are gradually transported to the oblique top of belt 120 and thrown away,
Corresponding to ordered arrangement to feeding collator 100 on conveyer belt 600.
The welding backing piece 012 to be sorted by feeding collator 100 is delivered to gesture recognition device on conveyer belt 600
Region corresponding to 200, when welding backing piece 012 to be identified is delivered to the underface of alignment sensor 240, alignment sensor
240 experience the change of light intensity, convert optical signals to electric signal, and controller is sent in the form of pulse signal
212.Controller 212 receives pulse signal, and controller 212 triggers laser head 230 and video camera 220 works, and laser head 230 is sent out
Outgoing-line type laser beam, the surface of welding backing piece 012 to be identified is irradiated, form laser trace on surface, trigger video camera 220
The image of laser trace is gathered, and is passed to the internal memory of industrial computer 211 in the form of data.Industrial computer 211 is read in internal memory in real time
Image information, image is analyzed by image recognition algorithm, identify the posture (putting orientation) of corresponding welding backing piece 012, industry control
Machine 211 sends corresponding command signal according to the posture of welding backing piece 012, and control machinery hand is sub-elected with particular pose
Welding backing piece 012.
The welding backing piece 012 with particular pose is picked out by gesture recognition device 200 to convey on conveyer belt 600
To region corresponding to substrate layer sticker 300, the welding backing piece 012 specially on conveyer belt 600 first passes around adjustment folder
Plate 310 is arranged in a straight line, and arranged in a straight line into liner strip 013.Fu Biao mechanisms 330 in label-sticking mechanism are pushed down positioned at liner strip
One end of adhesive sticker brown paper band 020 on 013, makes it be pressed on the welding backing piece 012 of front end in liner strip 013；Lining
When filler strip 013 is transported to the position that need to be bonded with adhesive sticker brown paper, La Biao mechanisms 320 in label-sticking mechanism along with conveying direction
Opposite direction tears the first of adhesive sticker brown paper band 020 by tear tape 022, and makes first first to be glued corresponding to tear tape 022
Joint strip 024 is covered in liner strip 013, and the first bonding strip 024 is with synchronizing speed the edge direction opposite with conveying direction and pad
The green tack of bar 013 is together.Liner strip 013 covered with adhesive sticker brown paper band 020 delivers into shut-off mechanism 340, will
Adhesive sticker brown paper band 020 is cut into pieces, and every section of adhesive sticker brown paper band 020 is covered in a liner strip 013, and every section is not done
Glue brown paper band 020 is a substrate layer 011.Liner strip 013 covered with substrate layer 011 is conveyed through roller press mechanism 350, makes
Substrate layer 011 reaches forming requirements with the bonding of liner strip 013.
By the liner strip 013 covered with substrate layer 011 made from substrate layer sticker 300 on conveyer belt 600 it is defeated
Region corresponding to die-cutting apparatus 400 is delivered to, specifically on supporting plate 460, by the 3rd cross cutting cylinder 440 with dynamic pressure plate 450
Move downward, until substrate layer 011 is clamped fixation by pressing plate 450 and supporting plate 460 jointly, now the two corners of substrate layer 011 are just
Expose.First cross cutting cylinder 420 controls the first blade 470, and the second cross cutting cylinder 430 controls the second blade 480 to substrate layer 011
The two corners exposed are chamfer, and form line of cut.
The liner strip 013 covered with substrate layer 011 after the cross cutting of die-cutting apparatus 400 is delivered on conveyer belt 600
Region corresponding to center line drawing apparatus 500, specifically into the lower section of pinch roller 570 and the top of stitch marker 560.Servomotor 510
Driving inking wheel 540 rotates, and drives transition wheel 550 and the synchronous axial system of stitch marker 560 by transmission mechanism 580, and part is immersed
Inking wheel 540 in ink in ink tank 530 takes ink out of, is attached to the ink transmission of the outer fringe surface of inking wheel 540
The outer fringe surface of transition wheel 550 is applied to, the ink for being attached to the outer fringe surface of transition wheel 550 is applied to the outer of stitch marker 560
Edge surface.During being moved with the liner strip 013 covered with substrate layer 011, the outer rim table of stitch marker 560 of ink is attached with
Center line roll-in of the face along liner strip 013 is moved, that is, is completed the drafting of center line, obtained satisfactory welding backing group 010.
In summary, the production line 001 of welding backing group 010 of the invention realizes the automatic of welding backing group 010
Metaplasia is produced, and production efficiency is high, good product quality.
The preferred embodiments of the present invention are the foregoing is only, are not intended to limit the invention, for the skill of this area
For art personnel, the present invention can have various modifications and variations.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should be included in the scope of the protection.
Claims (10)
- A kind of 1. production line of welding backing group, it is characterised in that it includes conveyer belt, and along the defeated of the conveyer belt Feeding collator, gesture recognition device, substrate layer sticker, die-cutting apparatus and the center line for sending direction to be sequentially arranged are drawn Device,Wherein, the feeding collator, for sorting and transporting to corresponding described defeated the welding backing piece of accumulation one by one Send and take；The gesture recognition device, for the placing attitude to the welding backing piece by feeding collator sequence It is identified, picks out the welding backing piece with specific placing attitude；The substrate layer sticker, multiple welding backing groups for the gesture recognition device to be picked out sequentially are arranged Liner strip is arranged into, and substrate layer is pasted in the liner strip；The die-cutting apparatus, the angle for the substrate layer to being pasted with the liner strip are chamfer；The center line drawing apparatus, for drawing center line by the liner strip of the die-cutting apparatus.
- 2. the production line of welding backing group according to claim 1, it is characterised in that the feeding collator bag Base is included, the oblique belt and retainer plate being obliquely installed are installed on the base, are between the retainer plate and the tiltedly belt Certain angle, for accumulating welding backing piece, the bottom of the tiltedly belt, the tiltedly belt top are pressed close in the base of the retainer plate End is parallel with the conveyer belt corresponding to the feeding collator, and the feeding direction of the tiltedly belt is by the tiltedly belt The bottom towards the tiltedly top of belt direction, it is described be tiltedly interval with belt it is a plurality of perpendicular to the tiltedly belt The backgauge bar in the feeding direction.
- 3. the production line of welding backing group according to claim 1, it is characterised in that the gesture recognition device bag Control system is included, and alignment sensor, video camera and at least two laser heads being connected respectively with the control system, its In,The control system, trigger the laser head and the camera operation；The welding backing piece that the alignment sensor sensing is passed through, pulse signal is sent to the control system, with triggering The laser head and the camera operation；The laser head, sends laser beam, irradiates the surface of welding backing piece to be identified, and laser mark is formed on the surface Line；The video camera, the image of the laser trace is gathered, and be passed to the control system and carry out the analysis identification welding The placing attitude of spacer block.
- 4. the production line of welding backing group according to claim 3, it is characterised in that the control system includes phase The controller and industrial computer to connect, the controller respectively with the alignment sensor, the laser head and the video camera Connection, the industrial computer are connected with the video camera.
- 5. the production line of welding backing group according to claim 3, it is characterised in that the gesture recognition device is also Including the manipulator between the laser head and the substrate layer sticker, the manipulator connects with the control system Connect, the control system controls the manipulator to sub-elect the welding backing piece with specific placing attitude.
- 6. the production line of welding backing group according to claim 1, it is characterised in that the substrate layer sticker Including adjustment clamping plate, label-sticking mechanism, shut-off mechanism and the roller press mechanism being sequentially arranged along the conveying direction of the conveyer belt, its In,The adjustment clamping plate is located at the both sides of the conveyer belt, so that the multiple welderings picked out through the gesture recognition device Connect pad set and be arranged in the liner strip along straight line gapless；The label-sticking mechanism is located at the top of the conveyer belt, there is provided adhesive sticker brown paper band, so that the adhesive sticker brown paper Band is covered in the upper surface of the liner strip by the adjustment clamping plate；The shut-off mechanism is located at the top of the conveyer belt, and the adhesive sticker brown paper of the liner strip is pasted with cutting Band is into the substrate layer；The roller press mechanism is located at the top of the conveyer belt, and the liner strip is pasted with by the shut-off mechanism with roll-in The substrate layer.
- 7. the production line of welding backing group according to claim 6, it is characterised in that the adhesive sticker brown paper band Including the metal foil being pasted together and brown paper, 2 are cut with the brown paper parallel to the adhesive sticker brown paper band Center line cut channel, for the brown paper between 2 cut channels for first by tear tape, described first is described corresponding to tear tape Metal foil is the first bonding strip, and the label-sticking mechanism includes：Fu Biao mechanisms, for pushing down the adhesive sticker brown paper band；AndLa Biao mechanisms, torn for tearing the first of the adhesive sticker brown paper band along the direction opposite with the conveying direction Bar, and the first bonding strip covering is bonded on welding backing group bar.
- 8. the production line of welding backing group according to claim 1, it is characterised in that the die-cutting apparatus includes branch Frame, and it is installed on the first cross cutting cylinder, the second cross cutting cylinder and the 3rd cross cutting cylinder of the support, the 3rd cross cutting gas The end of cylinder is fixed with horizontally disposed pressing plate, and the parallel beneath of the pressing plate is provided with supporting plate；The end of the first cross cutting cylinder Portion is fixed with the first blade being vertically arranged, and the end of the second cross cutting cylinder is fixed with the second blade being vertically arranged, institute State the both sides that the first blade and second blade are located at the supporting plate respectively.
- 9. the production line of welding backing group according to claim 1, it is characterised in that the center line drawing apparatus Including servomotor, transmission mechanism, two pieces of supporting plates being oppositely arranged, and be arranged at from the bottom to top two pieces of supporting plates it Between ink tank, inking wheel, transition wheel, stitch marker, for the ink tank built with ink, the oil is immersed in the inking wheel part In the ink in ink tank, the outer fringe surface of the transition wheel outer fringe surface with the inking wheel, the stitch marker respectively Outer fringe surface contact；The servomotor drives the inking wheel to rotate, and the inking wheel is driven by the transmission mechanism The transition wheel and the stitch marker rotate.
- 10. the production line of welding backing group according to claim 9, it is characterised in that the center line draws dress The pinch roller also included directly over the stitch marker, the axis of the pinch roller and the axis parallel of the stitch marker are put, The first spacing is left between the outer fringe surface of the pinch roller and the outer fringe surface of the stitch marker, first spacing is equal to The thickness of the welding backing group.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201610347530.2A CN105835516B (en) | 2016-05-24 | 2016-05-24 | The production line of welding backing group |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610347530.2A CN105835516B (en) | 2016-05-24 | 2016-05-24 | The production line of welding backing group |
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| Publication Number | Publication Date |
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| CN105835516A CN105835516A (en) | 2016-08-10 |
| CN105835516B true CN105835516B (en) | 2018-01-05 |
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| CN201610347530.2A Expired - Fee Related CN105835516B (en) | 2016-05-24 | 2016-05-24 | The production line of welding backing group |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108820803A (en) * | 2018-07-09 | 2018-11-16 | 武汉轻工大学 | Turnover device and method for ceramic substrate group automated production |
| CN112935643A (en) * | 2021-03-30 | 2021-06-11 | 湖北天高新材料有限公司 | Liner mounting and pasting device for welding steel plate |
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| CN201109111Y (en) * | 2007-12-24 | 2008-09-03 | 天津市华之阳特种线缆有限公司 | Semi-automatic marking device |
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| CN104096946A (en) * | 2014-06-23 | 2014-10-15 | 武汉建工股份有限公司 | Automatic reset device for welding backing at closure joint of steel truss and jointing method |
| CN104339066A (en) * | 2014-10-11 | 2015-02-11 | 徐州徐工挖掘机械有限公司 | Medium-plate butt seam welding component and welding method based on ceramic arc-striking backings |
| CN205631649U (en) * | 2016-05-24 | 2016-10-12 | 武汉轻工大学 | Production water line of welding backing group |
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2016
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Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201109111Y (en) * | 2007-12-24 | 2008-09-03 | 天津市华之阳特种线缆有限公司 | Semi-automatic marking device |
| CN103264209A (en) * | 2013-04-26 | 2013-08-28 | 中国化学工程第三建设有限公司 | Combine-welding method of stainless steel welded parts |
| CN203839143U (en) * | 2014-05-21 | 2014-09-17 | 桐乡市新艺虹电气有限公司 | High-speed printer for cable production |
| CN104096946A (en) * | 2014-06-23 | 2014-10-15 | 武汉建工股份有限公司 | Automatic reset device for welding backing at closure joint of steel truss and jointing method |
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| CN105835516A (en) | 2016-08-10 |
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